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PROVIDING NATURAL
REFRIGERATION SOLUTIONS FOR
AUSTRALIAN INDUSTRY
Why The Need
for change?
“The era of procrastination,
of half measures, of soothing
and baffling expedience of
delays, is coming to its close.
In its place we are entering a
period of consequences.”
Winston Churchill.
The world is moving
toward a more sustainable
future driven by the
concept of climate change,
increasing energy costs
and renewable energy.
The refrigeration
industry is
adapting to this
change.
• Only uses Natural
substances as a
refrigerant
1
• Typical GWP of 1
• ( R404a= 3922)
2
• Less expensive average
$7 kg3
Natural Benefits over HFC Systems
Energy Efficient
Future Proof
Our Objectives
• Technology
– Leading Edge
– Advansor are #1 in Europe
– Scan Pack NH3 Low charge Proven Track record in Australia
– We are buying proven systems
• Training
– NRC to provide Advansor training to customer staff
– NRC to promote Training in Natural refrigerant systems
– Hydro carbon Ammonia CO2
• Policies
– Meeting current and predicted future legislation
• (i.e. COP21 Climate Conference in Paris)
• Benefits
– Very good energy savings
– end user has “Green Credentials”
Typical solution using a Advansor CO2 Transcritical Booster
System
Small HC chilled water ? system on
a flower farm
Innovative Scan Pack Low charge NH3
System
WHAT ARE THE
ISSUES ?
• Poor knowledge within the Consulting and Engineering Fraternity
within Australia for Natural Refrigerant Solutions
• Poor Options offered to end users further training and technical
education is required ie: Bangarang Sydney
• Lack of skilled staff for initial commissioning and ongoing
maintenance for new plant
• Conflicting and restrictive State and Federal regulations
• Lazy solutions provide poor outcomes
• Poor Understanding by state emergency response providers
Case examples
• Typical installations
• Large Supermarket
• Large/Medium
• Smaller convenience store
Case Study • ‘Big Box’ Store (Typical)
Engineering
Advansor Selection
CompSuper 8 with Remote Gas Cooler
4x MT Comps (Approx. 205 kWr)
1x IT Comp
3x LT Comps (Approx. 36 kWr)
Smaller Footprint Store
Advansor Selection
CompSuper 8 with Remote Gas Cooler
3x MT Comps (Approx. 122 kWr)
1x IT Comp
2x LT Comps (Approx. 14 kWr)
Convenience Store
Advansor Selection
XS Super8Box with Remote Gas Cooler
2x MT Comps (Approx. 30 kWr)
1x IT Comp
2x LT Comps (Approx. 5 kWr)
• Annual Simulation
performed
• Location: Melbourne
• Equipment Ambient
Design Temp.: 43°C
• Parallel Compresson
Transcritical CO2
system provides Est.
– 5.7% Energy Savings as
compared to Standard
Transcritical Booster
System
– 20.4% Energy Savings
as compared to
R134a/CO2 Cascade
System
Energy consumption table
CO2 Booster Secondary R404A Cascade Parallel CO2
Month Compressor
[kWh]
Fans
and
Pumps
[kWh]
Total
[kWh]
Compressor
[kWh]
Fans
and
Pumps
[kWh]
Total
[kWh]
Compressor
[kWh]
Fans
and
Pumps
[kWh]
Total
[kWh]
Compressor
[kWh]
Fans
and
Pumps
[kWh]
Total
[kWh]
January 21.647,1 1.468,8 23.115,8 16.531,8 4.619,7 21.151,5 20.266,9 3.185,3 23.452,2 19.524,1 1.785,6 21.309,7
February 20.868,6 1.441,6 22.310,2 16.139,3 4.249,8 20.389,1 19.339,3 2.963,2 22.302,6 18.889,0 1.702,2 20.591,3
March 21.010,1 1.401,7 22.411,8 16.380,8 4.567,2 20.948,0 20.204,9 3.095,5 23.300,4 18.978,1 1.729,4 20.707,6
April 16.911,4 1.016,8 17.928,3 13.579,9 4.128,0 17.707,9 17.664,6 2.518,7 20.183,3 15.335,3 1.439,3 16.774,6
May 14.670,9 860,0 15.530,9 12.485,2 4.013,2 16.498,5 17.303,0 2.110,3 19.413,3 13.544,8 1.357,8 14.902,6
June 12.689,6 770,8 13.460,4 11.161,2 3.716,4 14.877,7 16.316,6 1.716,8 18.033,4 11.922,1 1.262,6 13.184,7
July 12.310,3 776,9 13.087,3 11.054,9 3.707,8 14.762,7 16.683,4 1.603,2 18.286,5 11.645,6 1.273,7 12.919,3
August 13.133,3 802,0 13.935,3 11.616,0 3.826,8 15.442,8 16.983,1 1.786,0 18.769,2 12.311,2 1.312,7 13.624,0
September 13.798,7 813,8 14.612,5 11.812,8 3.807,0 15.619,8 16.591,2 1.970,6 18.561,7 12.792,7 1.294,7 14.087,4
October 16.968,5 1.050,4 18.018,8 13.876,7 4.199,3 18.075,9 18.365,4 2.452,2 20.817,6 15.505,5 1.485,6 16.991,1
November 17.956,6 1.211,3 19.167,9 14.373,7 4.228,3 18.602,0 18.503,7 2.616,1 21.119,8 16.296,9 1.574,6 17.871,5
December 20.114,9 1.329,7 21.444,5 15.673,6 4.467,7 20.141,2 19.521,6 2.951,9 22.473,4 18.203,7 1.675,1 19.878,7
Total 202.080,0 12.943,8 215.023,7 164.685,9 49.531,2 214.217,1 217.743,6 28.969,8 246.713,4 184.949,0 17.893,5 202.842,5
Average 16.840,0 1.078,6 17.918,6 13.723,8 4.127,6 17.851,4 18.145,3 2.414,2 20.559,5 15.412,4 1.491,1 16.903,5
The table above shows the energy consumption per month of the simulated systems. Additional equipment equals condenser and evaporator
fans and pumps used in the system.
Simulations for Australian Cities
• Energy Savings Projections
• Parallel Transcritical vs. R134a/CO2 Cascade
– Melbourne – 20.4 to 21.0%
– Sydney – 7.1 to 9.3%
– Brisbane – 3.0 to 5.7%
– Adelaide – 14.4 to 14.8%
– Canberra – 23 to 23.5%
– Perth – 9.2 to 10.6%
– Darwin – 1.5 to 2.8%
Further Possible Savings
• Est. 6-8% Savings with Adiabatic Cooling on
Gas Cooler
• Savings on initial investment (‘1st Cost’)
– Cheaper refrigerant
– Only 1 Rack
– Smaller pipework saves materials AND labour
• Further possible savings with a holistic
building approach
A Holistic Approach to Retailers
• Ability to provide hot water reclaim due to efficient
use of higher condensing temperatures
– Heating Hot Water
– Domestic Hot Water
• High cost saving by applying store comfort cooling
– Chilled Water Cooling
– NH3 solutions
– Hydrocarbon solutions
• Smart control systems at both trading floor and plant
utilized to best advantage
Distinct advantages of Good design
• Lower Energy costs
• Future Proof
• Lower Maintenance costs
• Better whole of Life costs
• Socially responsible
• You make the transition ONCE
QUESTIONS?
Thanks for listening and your time.

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Ian tuena (1) nrc presentation hpe2016

  • 3. “The era of procrastination, of half measures, of soothing and baffling expedience of delays, is coming to its close. In its place we are entering a period of consequences.” Winston Churchill.
  • 4. The world is moving toward a more sustainable future driven by the concept of climate change, increasing energy costs and renewable energy.
  • 6. • Only uses Natural substances as a refrigerant 1 • Typical GWP of 1 • ( R404a= 3922) 2 • Less expensive average $7 kg3 Natural Benefits over HFC Systems
  • 8. Our Objectives • Technology – Leading Edge – Advansor are #1 in Europe – Scan Pack NH3 Low charge Proven Track record in Australia – We are buying proven systems • Training – NRC to provide Advansor training to customer staff – NRC to promote Training in Natural refrigerant systems – Hydro carbon Ammonia CO2 • Policies – Meeting current and predicted future legislation • (i.e. COP21 Climate Conference in Paris) • Benefits – Very good energy savings – end user has “Green Credentials”
  • 9. Typical solution using a Advansor CO2 Transcritical Booster System
  • 10. Small HC chilled water ? system on a flower farm
  • 11. Innovative Scan Pack Low charge NH3 System
  • 13. • Poor knowledge within the Consulting and Engineering Fraternity within Australia for Natural Refrigerant Solutions • Poor Options offered to end users further training and technical education is required ie: Bangarang Sydney • Lack of skilled staff for initial commissioning and ongoing maintenance for new plant • Conflicting and restrictive State and Federal regulations • Lazy solutions provide poor outcomes • Poor Understanding by state emergency response providers
  • 14. Case examples • Typical installations • Large Supermarket • Large/Medium • Smaller convenience store
  • 15. Case Study • ‘Big Box’ Store (Typical)
  • 17. Advansor Selection CompSuper 8 with Remote Gas Cooler 4x MT Comps (Approx. 205 kWr) 1x IT Comp 3x LT Comps (Approx. 36 kWr)
  • 19. Advansor Selection CompSuper 8 with Remote Gas Cooler 3x MT Comps (Approx. 122 kWr) 1x IT Comp 2x LT Comps (Approx. 14 kWr)
  • 21. Advansor Selection XS Super8Box with Remote Gas Cooler 2x MT Comps (Approx. 30 kWr) 1x IT Comp 2x LT Comps (Approx. 5 kWr)
  • 22. • Annual Simulation performed • Location: Melbourne • Equipment Ambient Design Temp.: 43°C • Parallel Compresson Transcritical CO2 system provides Est. – 5.7% Energy Savings as compared to Standard Transcritical Booster System – 20.4% Energy Savings as compared to R134a/CO2 Cascade System
  • 23. Energy consumption table CO2 Booster Secondary R404A Cascade Parallel CO2 Month Compressor [kWh] Fans and Pumps [kWh] Total [kWh] Compressor [kWh] Fans and Pumps [kWh] Total [kWh] Compressor [kWh] Fans and Pumps [kWh] Total [kWh] Compressor [kWh] Fans and Pumps [kWh] Total [kWh] January 21.647,1 1.468,8 23.115,8 16.531,8 4.619,7 21.151,5 20.266,9 3.185,3 23.452,2 19.524,1 1.785,6 21.309,7 February 20.868,6 1.441,6 22.310,2 16.139,3 4.249,8 20.389,1 19.339,3 2.963,2 22.302,6 18.889,0 1.702,2 20.591,3 March 21.010,1 1.401,7 22.411,8 16.380,8 4.567,2 20.948,0 20.204,9 3.095,5 23.300,4 18.978,1 1.729,4 20.707,6 April 16.911,4 1.016,8 17.928,3 13.579,9 4.128,0 17.707,9 17.664,6 2.518,7 20.183,3 15.335,3 1.439,3 16.774,6 May 14.670,9 860,0 15.530,9 12.485,2 4.013,2 16.498,5 17.303,0 2.110,3 19.413,3 13.544,8 1.357,8 14.902,6 June 12.689,6 770,8 13.460,4 11.161,2 3.716,4 14.877,7 16.316,6 1.716,8 18.033,4 11.922,1 1.262,6 13.184,7 July 12.310,3 776,9 13.087,3 11.054,9 3.707,8 14.762,7 16.683,4 1.603,2 18.286,5 11.645,6 1.273,7 12.919,3 August 13.133,3 802,0 13.935,3 11.616,0 3.826,8 15.442,8 16.983,1 1.786,0 18.769,2 12.311,2 1.312,7 13.624,0 September 13.798,7 813,8 14.612,5 11.812,8 3.807,0 15.619,8 16.591,2 1.970,6 18.561,7 12.792,7 1.294,7 14.087,4 October 16.968,5 1.050,4 18.018,8 13.876,7 4.199,3 18.075,9 18.365,4 2.452,2 20.817,6 15.505,5 1.485,6 16.991,1 November 17.956,6 1.211,3 19.167,9 14.373,7 4.228,3 18.602,0 18.503,7 2.616,1 21.119,8 16.296,9 1.574,6 17.871,5 December 20.114,9 1.329,7 21.444,5 15.673,6 4.467,7 20.141,2 19.521,6 2.951,9 22.473,4 18.203,7 1.675,1 19.878,7 Total 202.080,0 12.943,8 215.023,7 164.685,9 49.531,2 214.217,1 217.743,6 28.969,8 246.713,4 184.949,0 17.893,5 202.842,5 Average 16.840,0 1.078,6 17.918,6 13.723,8 4.127,6 17.851,4 18.145,3 2.414,2 20.559,5 15.412,4 1.491,1 16.903,5 The table above shows the energy consumption per month of the simulated systems. Additional equipment equals condenser and evaporator fans and pumps used in the system.
  • 24. Simulations for Australian Cities • Energy Savings Projections • Parallel Transcritical vs. R134a/CO2 Cascade – Melbourne – 20.4 to 21.0% – Sydney – 7.1 to 9.3% – Brisbane – 3.0 to 5.7% – Adelaide – 14.4 to 14.8% – Canberra – 23 to 23.5% – Perth – 9.2 to 10.6% – Darwin – 1.5 to 2.8%
  • 25. Further Possible Savings • Est. 6-8% Savings with Adiabatic Cooling on Gas Cooler • Savings on initial investment (‘1st Cost’) – Cheaper refrigerant – Only 1 Rack – Smaller pipework saves materials AND labour • Further possible savings with a holistic building approach
  • 26. A Holistic Approach to Retailers • Ability to provide hot water reclaim due to efficient use of higher condensing temperatures – Heating Hot Water – Domestic Hot Water • High cost saving by applying store comfort cooling – Chilled Water Cooling – NH3 solutions – Hydrocarbon solutions • Smart control systems at both trading floor and plant utilized to best advantage
  • 27. Distinct advantages of Good design • Lower Energy costs • Future Proof • Lower Maintenance costs • Better whole of Life costs • Socially responsible • You make the transition ONCE