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Energy	
  Management	
  in	
  Ac/on	
  
Reducing	
  u*lity	
  costs	
  	
  
by	
  op*mizing	
  opera*ons	
  
How	
  important	
  is	
  Energy	
  Efficiency?	
  
•  Buildings	
  use	
  20%	
  of	
  US	
  energy.	
  
•  Cement	
  manufacturing	
  is	
  energy-­‐intensive.	
  
•  Energy	
  efficiency	
  is	
  the	
  answer	
  
Recent	
  Int’l	
  Survey,	
  2800	
  respondents	
  	
  
•  56% have invested the same or more
in energy efficiency in the last year
•  92% said energy management is an
important priority
•  Top reason for interest in energy
management: cost savings	
  
Energy	
  Management	
  Process	
  
1.  Gather	
  and	
  analyze	
  preliminary	
  data	
  
2.  Inspect	
  the	
  facility	
  
3.  Iden*fy	
  possible	
  measures	
  &	
  explore	
  
feasibility	
  
4.  Report	
  results	
  
Energy	
  Conserva/on	
  Measures	
  &	
  Results	
  
Chiller	
  Re-­‐
Sequencing	
  
Condensing	
  
water	
  pumps	
  
Cooling	
  
Tower	
  
Fans	
  
Reheat	
  
pump	
  
speeds	
  
Reheat	
  pump	
  
temperatures	
  
PCC	
  isola/on	
  
CHW	
  pump	
  
reduc/on	
  
Curtailments	
  
Other	
  
Energy	
  Conserva/on	
  Measure	
   	
  Cost	
  Savings	
  	
  
1	
   Chiller	
  Re-­‐Sequencing	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  921,760	
  	
  
2	
   Condensing	
  water	
  pumps	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  185,604	
  	
  
3	
   Cooling	
  Tower	
  Fans	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  185,604	
  	
  
4	
   Reheat	
  pump	
  speeds	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  185,604	
  	
  
5	
   Reheat	
  pump	
  temperatures	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  185,604	
  	
  
6	
   PCC	
  isola*on	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  556,812	
  	
  
7	
   CHW	
  pump	
  reduc*on	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  185,604	
  	
  
8	
   Curtailments	
   	
  $	
  	
  	
  	
  	
  	
  	
  	
  556,812	
  	
  
Total	
  Cost	
  Avoidance	
  	
  $	
  	
  	
  	
  3,000,000	
  	
  
Process	
  for	
  2011	
  

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2011 Energy Management Presentation

  • 1. Energy  Management  in  Ac/on   Reducing  u*lity  costs     by  op*mizing  opera*ons  
  • 2. How  important  is  Energy  Efficiency?   •  Buildings  use  20%  of  US  energy.   •  Cement  manufacturing  is  energy-­‐intensive.   •  Energy  efficiency  is  the  answer  
  • 3. Recent  Int’l  Survey,  2800  respondents     •  56% have invested the same or more in energy efficiency in the last year •  92% said energy management is an important priority •  Top reason for interest in energy management: cost savings  
  • 4. Energy  Management  Process   1.  Gather  and  analyze  preliminary  data   2.  Inspect  the  facility   3.  Iden*fy  possible  measures  &  explore   feasibility   4.  Report  results  
  • 5. Energy  Conserva/on  Measures  &  Results   Chiller  Re-­‐ Sequencing   Condensing   water  pumps   Cooling   Tower   Fans   Reheat   pump   speeds   Reheat  pump   temperatures   PCC  isola/on   CHW  pump   reduc/on   Curtailments   Other   Energy  Conserva/on  Measure    Cost  Savings     1   Chiller  Re-­‐Sequencing    $                921,760     2   Condensing  water  pumps    $                185,604     3   Cooling  Tower  Fans    $                185,604     4   Reheat  pump  speeds    $                185,604     5   Reheat  pump  temperatures    $                185,604     6   PCC  isola*on    $                556,812     7   CHW  pump  reduc*on    $                185,604     8   Curtailments    $                556,812     Total  Cost  Avoidance    $        3,000,000