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ELVIS: A Custom Tribology System
AJ Almaguer
University of California, Berkeley
Mechanical Engineering '10
5/16/11
A Custom Tribology System
Medical Polymers Group
@ UC Berkeley
ELVIS
Operate Maintain
Program
Motivation: Increase Implant Life
UHMWPE
CoCr Alloy
¨ WEAR and Fatigue/Fracture
Motivation: Decrease Wear
What is ELVIS?
Three
testing
stations
1 2 3
What is ELVIS?
Converted
Vertical
Knee Mill
Vertical
Mill
Table
1 2 3
Load cells
Pneumatics
What is ELVIS?
Load cells
Pneumatics
PID
Controller
Can do Pin on Disk tests too
Pin
Disk
Elvis Software: LabView
Elvis Software: LabView
While loops
control each
feature
Advantages
¨  Custom path
¨  Custom loads
¨  Friction Measurements
Load
µ
Figure 8 vs. Line Wear path
Cross shearing increases
wear by two orders of
magnitude1,2
[1] Bragdon C. R., O’Connor D. O., Lowenstein J.
D., Jasty M., and Syniuta W. D., 1996, “The
importance of multidirectional motion on the wear
of polyethylene.,” Proceedings of the Institution of
Mechanical Engineers, Part H: Journal of
Engineering in Medicine, 210(3), pp. 157-65.
[2] Wang A., Polineni V. K., Essner A. P., Sokol M.,
Sun D. C., Stark C., and Dumbleton J. H., 1997,
“The Significance of Nonlinear Motion in the
Wear Screening of Orthopaedic Implant
Materials,” Journal of Testing and Evaluation,
25(2), p. 239.
Figure 8 Path
initialize variables &
read user controls
Figure 8 Path
Configure buffer & start
path
Generate
figure 8
points
Figure 8 Path: Generating points
Figure 8 Path
Pause motion and count
elapsed cycles
Measured Coefficient of Friction
Measured Stribeck Curve
Boundary
Lubrictiaon
Mixed
Lubrication
Hydrodynamic
Lubrication
A Custom Tribology System
Medical Polymers Group
@ UC Berkeley
ELVIS
Acknowledgements
¨ Professor Lisa Pruitt
¨ Eli Patten
¨ Farzana Ansari
¨ Fellow Research Assistants of
the MPG Group

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AJ Baxter Presenation