Training

1. CHEMICAL INDUSTRIES
• AJAY CHEMICAL INDUSTRY, NAME = ANKIT BERWAL.
• THINNER INDUSTRY,HISAR(HARYANA), ROLL NO = 19001005004.

2. WHAT IS A THINNER
• THINNER IS A VOLATILE SOLVENT USED TO MAKE PAINT OR OTHER
SOLUTIONS LESS VISCOUS . AND IS USED TO DILUTE OR EXTEND OIL
BASED PAINTS

3. CHEMICAL PROPERTIES OF THINNER
• CHEMICAL FORMULA - C4H8O.
• CHEMICAL NAME - BUTYRALDEHYDE.
• ACIDITY – 14.7.
• REFRACTION INDEX – 1.38.
• VISCOSITY – 0.14CP.
• FLASH POINT - -6DEGREE CELCIUS.
• COLOUR - MILKY WHITE.

4. WHAT ARE THE COMPONENTS OF THINNER
THINNER BASCIALLY A MIXTURE OF DIFFERENT SOLVENTS THAT ARE :-
• EHTYL ACETATE.
• MIBK.(METHYL ISOBUTYL KETONE).
• MEK(METHYL ETHYL KETONE).
• BUTYL ACETATE.
• BUTANOL.
• ACETONE.
• GLYCOL.
• NAPHTHA.
• TOULENE.
• TURPENTINE.
• XYLENE.

5. NC THINNER INTRODUCTION
• NC THINNER IS A NITRO CELLULOSE THINNER . IT IS A MIXTURE OF ESTERS ,
GLYCOL, ALCOHOL, AROMATIC SOLVENTS AND KETONES SUITABLE DILUTENTS
TO ALL NITRO PRODUCTS . IT IS MANUFACTURED FOR REDUCING LACQUERS
BEFORE THEY ARE APPLIED BY DIFFERENT METHODS . MAINLY USED FOR
SOLVENT BASED NITRO PRODUCT . THE THINNER IS A BEST SUITED TO ALL
PAINTS AND COATING THAT ARE NITRO BASED . IT HAS BEEN BLENDED IN
EXACT PROPORTION TO REDUCE THE LACQUER BEFORE THEY ARE USED ON THE
INTENDED SURFACE .

6. DIFFERENT TYPES OF THINNER
• LOW QUALITY THINNER.
• MILD QUALITY THINNER.
• HIGH QUALITY THINNER.

7. ADVATAGES OF USING HIGH QUALITY THINNER
OVER LOW AND MILD QUALITY THINNER
• QUICKLY REDUCES THE CONSISTENCY OF THE LACQUER TO THE REQUIRED DEGREE.
• IMPROVING FILM SMOOTHNESS OF LACQUER WHEN APPLIED EITHER BY SPRAY OR DIPPING THUS EXTENDING
EXCELLENT FINISH.
• NO PROBLEM OF SMELL AND DOES NOT CAUSE ANY IRRITATION TO SKIN EVEN WITH LONG DURATION OF USAGE.
• QUICK DRYING PROPERTY.
• PREVENTS MILKY EFFECT OF THE SURFACE.
• LACQUER DRIERS WITHOUT BLUSHING ,RESIGN, BLUSH,PIN HOLDING AND OTHER SURFACE DEFECTS.
• NO ORANGE PEEL DEVELOPED AFTER THE EVAPORATION OF NC THINNER , AND THEREFORE INCREASE THE
TENSILE STRENGTH OF THE FILM ALONG WITH ITS GLOSS.
• NC THINNER HAS A CERTAIN ACTION PREVENTING MILKY EFFECT OF THE SURFACE.

8. RAW MATERIAL FOR MAKING NC THINNER OF BEST
QUALITY
• TOULENE.
• ETHYL ACETATE.
• BUTYL ACETATE.
• N-BUTNAOL.
• BUTYL CELLOSOL/GLYCOL.

9. RAW MATERIAL REQUIRED FOR MAKING CLEANING
THINNER OF MILD QUALITY
• BUTYL ACETATE.
• MINERAL SPIRIT.
• ETHYL ACETATE.
• ISOBUTYL

10. DIFFERENT PROCEDURE FOR MAKING ABOVE
DISSUCED RAW MATERIAL AND THEIR PROPERTIES
• MINERAL SPIRIT:-
1. MINERAL SPIRIT IS PRODUCED BY PURIFYING PETROLEUM BY DISTILLATION PROCESS
IN REFINING PETROLEUM INDUSTRY.
2. MINERAL SPIRIT IS ALSO KNOWN AS WHITE SPIRIT.
3. IT IS A FLAMMABLE , CLEAR , COLOURLESS , LIQUID AND IT IS A MIXTURE OF
CHEMICALS KNOWN AS PETROLEUM HYDROCARBONS.
4. OTHER COMMON NAME FOR WHITE SPIRIT ARE STODDARD SOLVENT , TURPENTINE
SUBSTITUTE , MINERAL SPIRIT AND PAINT THINNER.
5. REFRACTIVE INDEX - 1.41
6. ALSO USED FOR DILUTION OF OIL BASED PAINTS.

11. BUTYL ACETATE:-
1. REACTION IS A FISCHER SPEIER ESTERFICATION IN WHICH ALCOHOL AND THE
ACETIC ACID ARE CONDENSED IN THE PRESENCE OF ACID AS CATALYST EXAMPLE
OF ACID USED IS SULPHURIC ACID.
2. N-BUTYL ACETATE ALSO KNOWN AS BUTYL ETHANOATE IS AS ASTER THAT IS
COLOURLESS ,FLAMMABLE LIQUID AT ROOM TEMPREATURE , IT IMPARTS
CHARACTERISED FLAVOURS AND HAS A SWEET SMELL OF BANANA OR APPLE.
3. CHEMICAL FORMULA - C6H12O2.
4. DENSITY – 0. 8825 G/CM^3.
5. MELTING POINT - -78DEGREE CELCIUS.

12. ETHYL ACETATE : -
1. ETHYL ACETATE IS TRADITIONALLY SYNTHESISED FROM BY HEATING ETHANOL
WITH GLACIAL ACETIC ACID IN THE PRESENCE OF A CATALYTIC AMOUNT OF A
STRONG ACID SUCH AS SULPHURIC ACID.
2. IT IS A COLOURLESS LIQUID AND HAS AN ETHER LIKE FRUITY ODOR AND
HIGHLY VOLATILE.
3. ITS MELTING POINT IS -83.6 DEGREE CELCIUS.
4. ITS BOILING POINT IS 77.1 DEGREE CELCIUS.
5. DENSITY IS 0.9006G/ CM^3.

13. ISOBUTYL : -
1. IT IS FORMED BY THE FISCHER ESTERFICATION OF ISOBUTANOL WITH ACETIC
ACID WITH THE AID OF AN ACID CATALYST .
2. CHEMICAL FORMULA – C5H10O2.
3. BOILING POINT – 118 DEGREE CELCIUS.
4. DENSITY - 0.875 G/CM^3.
5. MELTING POINT - -99 DEGREE CELCIUS.

14. PROCEDURE FOR MAKING THINNER
(CLEANING THINNER)
• TAKE ABOUT 30ML OF MINERAL SPIRIT IN TANK MIXER.
• AND NOW SLOWLY POUR BUTYL ACETATE ABOUT 30ML IN MINERAL SPIRIT INSIDE TANK MIXER.
• REMEMBER THE RATIO OF MINERAL SPIRIT AND BUTYL ACETATE MUST BE SAME.
• AND THEN MIX BOTH LIQUID ABOUT FOR HALF AN HOUR.
• AFTER THAT POUR 15ML OF ETHYL ACETATE IN THE TANK MIXER.
• AND THE AGAIN MIX IT FOR 10-15 MINUTES.
• AFTER MIXING THOROLY WITH TANK MIXER POUR 15ML ISOBUTYL IN THE ABOVE MIXTURE INSIDE
THE TANK MIXER.
• AND THEN AGAIN MIX IT 10-15 MINUTES IN TANK MIXER UNTIL IT ATAIN A WHITE MILKY COLOUR
WHICH IS THE INDICATION THAT THE THINNER IS READY.

15. USES OF THINNER
• CLEANING PURPOSE.
1. USED TO REMOVE GREASE FROM ANY METAL SURFACE.
2. USED TO CLEAN TOOLS.
3. USED IN HOUSEHOLDS PURPOSE.
4. USED TO REMOVE STRAINS.
• DILUTING PURPOSE.
1. USED FOR DILUTION OF PAINTS.
2. USED IN RUBBER INDUSTRY.
3. USED IN CERAMIC INDUSTRY.
4. USED IN TEXTILE INDUSTRY.
5. ALSO USED IN DETERGENT AND PLASTIC INDUSTRY
• USED AS A INK REDUCER.

16. TYPES OF THINNER
• ENAMEL PAINT PASS NC THINNER.()
• MULTI PURPOSE THINNER.
• NC THINNER.
• DUCO PASS THINNER.
• LACQUER PASS THINNER.
• PU THINNER. IT IS USED FOR REDUCING OF ALL TYPES POLYURETHANE BASED
PAINTS AND WOOD FINISH
• INK REDUCER

17. USES OF DIFFERENT TYPES OF THINNERS
• ENAMEL PAINT PASS NC THINNER: - IT IS USED TO DILUTE WATER BASED PAINTS.
• MULTI PURPOSE THINNER: - IT IS USED TO RINSE THE TOOLS AND APPLIANCES USED FOR OIL
BASED PAINTS AND CAN ALSO BE USED IN PAINTS SO IT CAN BE USED IN SPRAYER APPLICATORS.
• NC THINNER: - NORMALLY PAINT THINNER IS USED TO REMOVE OIL_BASED PAINTS FROM BRUSHES ,
ROLLER , EQUIPMENT , AND SURFACES . NC THINNER IS USED AS A DILUENTS IN ALL
NITROCELLULOSE BASED COATING IN ALL PROPORTION . ADVANTAGES AS IT QUICKLY REDUCES THE
CONSISTENCY OF THE LACQUER TO THE REQUIRED DEGREE.
• DUCO PASS THINNER: - DUCO THINNER USED FOR DIFFERENT PURPOSE RANGING FROM MELAMYE
APPLICATION TO NC PAINTS LIKE DUCO AND OTHERS . ALSO USED AS A CLEANING AGENT.
• LACQUER PASS THINNER: - LACQUER THINNER IS THE ONLY SOLVENT YOU SHOULD USE WHEN
SPRAYING LACQUER .THE CHEMICALS IN THE LACQUER THINNER DISSOLVE THE RESIN MORE EASILY
THAN PAINT THINNER , WHICH DOES NOT MIX WELL WITH LACQUER AL ALL.
• PU THINNER : - IT IS USED FOR REDUCING OF ALL TYPES POLYURETHANE BASED PAINTS AND
WOOD FINISH.

18. INK THINNER: -
IT IS DESIGNED FOR TWO PURPOSES: -
1. THE FIRST NEED FOR REDUCER IS WHEN YOR ARE PRINTING WET ON WET TO
PREVENT THE INK FROM STICKING ONTO THE BACK OF THE SCREEN THE INK
THINNER WILL MAKE YOUR INK LESS STICKY
2. THE SECOND USE IS TO CREATE A SOFTER HAND PRINT OR REDUCE THE
VISCOCITY OF YOUR INK.

19. MARKET OUTLOOK
• AS A PAINT INDUSTRY IS A MAJOR CONSUMER OF THINNER AND SOLVENTS AND ITS
EXPANDING AT A TREMENDIOUS SPEED IT IS VERY OBVIOUS THAT THE DEMAND OF THINNER
TOO WILL INCREASE TREMENDIOUSLY.
• GLOBAL PAINT THINNER MARKET SIZE WILL INCREASE TO MILLION US$ BY 2025 FROM MILLION
US$ DOLLAR IN 2018 AT A CAGR OF DURING THE FORECAST PERIOD. IN THIS STUDY 2018 HAS
BEEN CONSIDERD AS THE BASE YEAR AND 2019 TO 2025 AS THE FORECAST PERIOD TO THE
ESTIMATE THE MARKET SIZE FOR PAINT THINNER .
• THE GLOBAL LACQUER THINNER MARKET WAS MILLION US$ IN 2018 AND IS EXPECTED TO THE
MILLION US$ BY THE END OF 2025 GROWING AT A CARG OF BETWEEN 2019 AND 2025.

20. INDIAN MARKET OUTLOOK
• INDIAN PAINTS AND COATING MARKET IS PROJECTED TO GROW AT A CAGR OF
11.4% DURING 2018-2023, PREDOMINANTLY ON ACCOUNT OF GROWING
INVESTMENTS IN INFRACTURES AND REAL ESTATE CONSTRUCTION PROJECTS.
MOREOVER DEMANDS FOR PAINTS AND COATING IS LIKELY TO FURTHER INCREASE
IN THE COMING YEARS DUE TO RISING NUMBERS OF HOUSEHOLDS ,INCREASING
PURCHASING POWER , AND GROWING PRODUCTION AND SALES OF AUTOMOBILES
IN THE COUNTRY . UNDER THE GOVERNMENT OF INDIA SMART CITIES MISSION
,SEVERAL EXISTING CITIES AND MOSTLY SMALLER CITIES AND TOWNS ARE
WITNESSING A BOOM IN HOUSEHOLDS PROJECTS , HOSPITAL AND OFFICE SPACES ,
THEREBY PROPELLING DEMAND FOR PAINTS AND COATING IN THE COUNTRY.
PLASTIC CAP CLOSING MACHINE

21. INDIAN PAINTS AND COATING MARKET SIZE BY
RESIN TYPE ,BY VALUE ,2013-2023F

22. MACHINE USED FOR MIXING AND STORING THINNER.
STORAGE TANKS . TANK MIXER
AUTOMATIC BLENDING MACHINE
. LIQUID FILLING MACHINE
PLASTIC CAP CLOSING
MACHINE

23. DIFFERENT MACHINE USES
• STORAGE TANKS:-
1. THESE ARE USED TO HOLD LIQUIDS , COMPRESSED GAS FOR SHORT OR LONG STORAGE
• TANK MIXER : -
1. A TANK MIXER IS A CONTAINER THAT IS USED TO BLEND SEVERAL COMPONENTS TOGETHER AND TO MIX
LIQUID – LIQUID , LIQUID – POWDER, ETC . THE MATERIAL THAT A MIXING TANK IS MADE OF CAN RANGE FROM
PLASTIC , GLASS OR HARD RUBBER TO STEEL OF ALL TYPE
• AUTOMATIC BLENDING MACHINE: -
1. IT IS ALSO USED FOR MIXING PURPOSE BUT IT HAS LESS CAPACITY THAN TANK MIXER.
• LIQUID FILLING MACHINE:-
1. THIS DIGITAL LIQUID FILLING MACHINE ALSO KNOWN AS LIQUID FILLING MACHINE IS WIDELY USED TO FILL
ACCURATE AMOUNT OF LIQUID IN BOTTLES , TUBS , JARS OF DIFFERENT SIZES

24. HAZARDOUS PROPERTIES OF THINNER
• VAPOUR MAY IRRITATE EYES.
• HARMFUL OR FATAL IF SWALLOWED.
• CAUSE NAUSEA ,WEAKNESS , IRRITATION , AND DIARRHAE.
• SEVER OVER EXPOSURE CAUSE CONVULSIONS , UNCONSCIOUSNESS.

25. SAFETY MEASURES
• USE GLOVES.
• USE EQUIPMENT PROPERLY.
• PROPER MAINTANANCE OF EQUIPMENT IS NECESSARY.
• WEAR SAFETY GLASSES.
• ALWAYS WEAR PPE WHILE DEALING WITH DIFFERENT TYPES OF CHEMICALS.
• WASH FACE HANDS AND ANY EXPOSED SKIN THOROUGHLY AFTER HANDLING.
• CONTAINER TIGHTLY CLOSED.
• USE ONLY NON-SPARKING TOOLS.