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Development of New Building
Systems in Concrete
Naveed Anwar, Ph.D.
Needs and Opportunities
for New Building Systems
3
Most new Buildings are in
Concrete and Composites
4
Most Tall
Buildings in
Asian Region
5
Innovative
Systems
Innovative systems needed
to balance the Triangle
6
Complexity is Increasing – Needing Innovations
• Bigger, taller, complex forms, but Lighter, smaller, thinner structural elements
• High performance, but Lower cost
7
Higher Expectations from Public
Smart Phone
Smart Car
Smart TV
Smart Devices
Why not?
Smart Homes
Smart/ Resilient Buildings
Smart/Resilient Infrastructure
Smart/Resilient Cities
8
Concrete offers many areas for innovation
Concrete
Mode of
Reinforcement/Design
Cement Content Binder Type Special Concretes
Classification Based on
Plain Cement
Concrete (PCC)
Reinforced Cement
Concrete (RCC)
Pre-stressed
Concrete
Fiber Reinforced
Concrete (RCC)
Lean Rich
Air
Entrainment
Air Entrained
Non Air-Entrained
Portland Cement Concrete
Lime Concrete
Ready-mix Concrete Mass Concrete
Repairing Concrete Grouted Concrete
Pre-placed Concrete Vacuum Concrete
Precast Concrete Pervious Concrete
Nailing Concrete
Architectural Concrete
Polymer Concrete
No-slump Concrete Marine Concrete
High-performance
Concrete
Cellular Concrete
Autoclave Aerated
Concrete
No Fines Concrete Stamped Concrete
Colored Concrete
Aggregate
Density
Heavyweight
Lightweight
Self Compacting
Concrete
High-strength
Concrete
Ultra Durable Concrete
Pozzolanic Concrete
9
Post tensioning in Buildings has great potential
• Less weight
• Less steel
• Lower building height or higher building
volume
• Lower construction cost
• Lower carbon footprint
• Lower embodied energy, waste and
pollution
• Can be used in a variety of applications
http://www.klineengineered.com
A 173 m high PT building in Texas
• 44 levels of post-tensioning
• Over 0.33 million meters of strand
• 29,453 anchors installed
https://www.vsl.net/
10
Possibility of 3D Printed
Concrete – Freedom of Form
11
3D Printed
Structure at
UC Berkeley
How to Develop New
Systems?
13
Heuristic
or Rational
Approach
Should design be based on innovation, “Engineering
Judgment” and intuition,
Or
Strictly developed by explicit computations and,
restrictive limits and rational approaches
14
It is by logic we
prove, but by
intuition we
discover
15
Prescriptive Codes – A Shelter and an Impediment
• Public:
• Is my structure safe ?
• Structural Engineer:
• Not sure, but I did follow the “Code”
As long as engineers follow the code, they can be
sheltered by its provisions
16
A Move Towards Performance-based Approach
• Prescriptive Codes restrict and
discourage innovation Objective Requirements
Prescribed
Solution
Objective Requirements
Alternate
Solution
• Performance Based approach
encourages and liberates it
17
Use of New Design Approaches
Intuitive
Design
Code Based
Design
Performance
Based Design
Consequence
s and Risk
Based Design
Resilience
Based
Design
18
The P2P Initiative
• P2P > for Prescription-to-Performance
• Initiative of the ready mixed industry through the NRMCA
• Coordinated by P2P Steering Committee under the NRMCA Research, Engineering and
Standards Committee
• Members include technical representatives, product suppliers, contractors, engineers, and
architects
Source: www.nrmca.org/P2P
19
Prescriptive vs. Performance
Approach Procedure Outcome
Prescriptive
(emphasis on procedures)
Specify “what, and how to do”
Make Concrete: 1:2:4
Implicit Expectation
(a strength of 21 MPA is expected)
Performance Based Approach
(emphasis on Key Performance
Indicators)
What ever it takes
(within certain bounds)
Explicit Performance
Concrete less than 21 MPA is
rejected
20
Using a Systems Approach
System
Classification
Based on Structural
Form and Behavior
Based On Response
to Loads
Based on Material
Based on Method of
Construction
21
Building/Structural System
Materials
Products
Components
System
Manufacturing
Fabrication,
Forming
Assembly
Construction
Erection
Assembly
Integration
22
A Rational Approach for Developing New Systems
Calibration of Wall Connection for Finite Element Analysis
Full 3D Finite Element Modeling of Typical House
Evaluate the Performance Acceptance
Experimental Study of Bearing wall Panel and Wall
Connections.
23
Calibration Process
Test Model FE Model
Connection to test
24
25
Localization Effects
FoundationsResponse Spectrum
26
R&D for Systematic Determination of Shortcoming
27
Using Artificial Intelligence
• Rich Pictures
• Analytical Hierarchy Process (AHP)
• Artificial Neural Networks (ANN)
• Genetic Algorithms (GA)
• Expert Systems (ES)
• Fuzzy Logic
• Deep Thinking
• Big Data and Data Mining
28
Using AI in Structural Design Process
Architectural
Design
Preliminary
Sizing
Structural
Modeling
Structural
Analysis
Code Based
Design
Performance
Based Design
28
Iterative, computationally intensive and time consuming
Our Approach for Tall Buildings
30
Using Mobile Computing and Apps for Learning and Design
Mobile computing might change how we learn and design
31
Drone Based Construction
Monitoring Solutions
32
Overall Concept
Drones
and UAV
3D
Scanner
GPS
Enabled
Cameras
Raw Videos
Multiple
Images
Photogrammetry
Software
3D Model
Building
Drawings
BIM Models
Full 3D
Models
Processed
Images
Point Clouds
Software tools,
manual
cleaning and
processing
Construction
Schedules/Plans
• Construction
Progress
Monitoring
• Billing
• Verification
• Records
• Learning
Specifications
Compare
33
Case study
Conceptual and
Detail Drawings
3D Model with all the
detail (BIM)
Construction Modeling Trough Drone
34
A Sample Project
Drone Imaging 3D Model from drone
Some Examples of New
Systems
36
Traditional Systems
Moment Resisting Frame Shear Wall and Frame Shear Wall – Frame Coupled Braced Frame
37
Traditional vs. Innovative
38
Core Walls
Coupled shear walls Core walls
• Capable of transmitting lateral loads in
both directions
• Able to resist shear forces and bending
moments in two directions
• Able to resist torsion particularly when
link beams are provided between the
openings
• The shape is typically dictated by the
elevator and stair requirements
39
BRB Based Systems (Braces that Don’t Buckle)
40
Flag Wall Systems
Partition walls, general made of brick masonry, can be effectively replaced with RC walls and therefore,
can be used as structural components.
Various configurations of flag walls in a tall building
Recent study showed that:
 Flag walls can be used as an alternative to
outriggers
 However, they can create local
concentration of forces
 Their configuration should be symmetric
41
PC-RC Hybrid Tall Building
in Bangkok
42
PC-RC Hybrid Tall Building in Bangkok
117.9 m
(38 Stories)
Transfer
Beams
Residential
Floors
Cast-in-Place
Shear Walls
Precast
Concrete Walls
RC Walls
Car Parking Floors
RC Columns
Roof
Code Based Design – Linear Model PBD – Nonlinear Model
43
Capital Gate Tower, Dubai – Vertical Post Tensioning of Walls
44
The Rocking PC Walls
• An innovative solution to resist
large, cyclic seismic excitation
− without damage
− With re-centering ability (no
residual deformations)
− Providing damping, and
energy dissipation
− Simpler construction
Pre-cast concrete wall panel
Post-tensioning strands
Mild steel rebar dowels,
partially grouted
45
Rocking Wall Systems
PT and Mild Steel
Cc
Fps+Fs
Center of
Gravity
A single rocking wall
Activation/gap-
opening Force (F1)
Force
DeformationHysteretic
Energy
Gap/Crack
opening
Gap closing
Initial Stiffness (K1)
Unloading
starts
𝜷F1
Self-centering
capability
Post-tensioning
Shear Fuse
Cyclic behavior of a rocking wall A rocking frame with shear fuses
No Residual Drifts
46
Developing Better Connections
http://failures.wikispaces.com/
Increasing use of Concrete in
Buildings
Seismic Risk
Failure of pre-fabricated concrete
structures caused by failure of joints
R&D and Testing of RC joints
Cast-in-place
Hybrid connections
47
Ductile PC Connections
A Ductile Connection System at Cilacap Oil Refinery, Indonesia
48
Improved Post Tensioned Frame Connections
http://cenews.com/article/8596/how-the-precast-hybrid-moment-frame-works http://precast.org/2010/05/defying-mother-nature/
An innovative solution to resist large, cyclic seismic excitation without damage
Providing ductility , damping, and energy abortion
49
Client
PBD Value
Engineering
Peer
Review
Basic Design
Public Officials
Design Codes and Guidelines
High performance,
Higher safety
higher value,
cost effective
Sustainable
New Systems – A Joint Effort
R & D Innovation
Thank you

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Development of New Building Systems in Concrete by Naveed Anwar

  • 1. Development of New Building Systems in Concrete Naveed Anwar, Ph.D.
  • 2. Needs and Opportunities for New Building Systems
  • 3. 3 Most new Buildings are in Concrete and Composites
  • 6. 6 Complexity is Increasing – Needing Innovations • Bigger, taller, complex forms, but Lighter, smaller, thinner structural elements • High performance, but Lower cost
  • 7. 7 Higher Expectations from Public Smart Phone Smart Car Smart TV Smart Devices Why not? Smart Homes Smart/ Resilient Buildings Smart/Resilient Infrastructure Smart/Resilient Cities
  • 8. 8 Concrete offers many areas for innovation Concrete Mode of Reinforcement/Design Cement Content Binder Type Special Concretes Classification Based on Plain Cement Concrete (PCC) Reinforced Cement Concrete (RCC) Pre-stressed Concrete Fiber Reinforced Concrete (RCC) Lean Rich Air Entrainment Air Entrained Non Air-Entrained Portland Cement Concrete Lime Concrete Ready-mix Concrete Mass Concrete Repairing Concrete Grouted Concrete Pre-placed Concrete Vacuum Concrete Precast Concrete Pervious Concrete Nailing Concrete Architectural Concrete Polymer Concrete No-slump Concrete Marine Concrete High-performance Concrete Cellular Concrete Autoclave Aerated Concrete No Fines Concrete Stamped Concrete Colored Concrete Aggregate Density Heavyweight Lightweight Self Compacting Concrete High-strength Concrete Ultra Durable Concrete Pozzolanic Concrete
  • 9. 9 Post tensioning in Buildings has great potential • Less weight • Less steel • Lower building height or higher building volume • Lower construction cost • Lower carbon footprint • Lower embodied energy, waste and pollution • Can be used in a variety of applications http://www.klineengineered.com A 173 m high PT building in Texas • 44 levels of post-tensioning • Over 0.33 million meters of strand • 29,453 anchors installed https://www.vsl.net/
  • 10. 10 Possibility of 3D Printed Concrete – Freedom of Form
  • 12. How to Develop New Systems?
  • 13. 13 Heuristic or Rational Approach Should design be based on innovation, “Engineering Judgment” and intuition, Or Strictly developed by explicit computations and, restrictive limits and rational approaches
  • 14. 14 It is by logic we prove, but by intuition we discover
  • 15. 15 Prescriptive Codes – A Shelter and an Impediment • Public: • Is my structure safe ? • Structural Engineer: • Not sure, but I did follow the “Code” As long as engineers follow the code, they can be sheltered by its provisions
  • 16. 16 A Move Towards Performance-based Approach • Prescriptive Codes restrict and discourage innovation Objective Requirements Prescribed Solution Objective Requirements Alternate Solution • Performance Based approach encourages and liberates it
  • 17. 17 Use of New Design Approaches Intuitive Design Code Based Design Performance Based Design Consequence s and Risk Based Design Resilience Based Design
  • 18. 18 The P2P Initiative • P2P > for Prescription-to-Performance • Initiative of the ready mixed industry through the NRMCA • Coordinated by P2P Steering Committee under the NRMCA Research, Engineering and Standards Committee • Members include technical representatives, product suppliers, contractors, engineers, and architects Source: www.nrmca.org/P2P
  • 19. 19 Prescriptive vs. Performance Approach Procedure Outcome Prescriptive (emphasis on procedures) Specify “what, and how to do” Make Concrete: 1:2:4 Implicit Expectation (a strength of 21 MPA is expected) Performance Based Approach (emphasis on Key Performance Indicators) What ever it takes (within certain bounds) Explicit Performance Concrete less than 21 MPA is rejected
  • 20. 20 Using a Systems Approach System Classification Based on Structural Form and Behavior Based On Response to Loads Based on Material Based on Method of Construction
  • 22. 22 A Rational Approach for Developing New Systems Calibration of Wall Connection for Finite Element Analysis Full 3D Finite Element Modeling of Typical House Evaluate the Performance Acceptance Experimental Study of Bearing wall Panel and Wall Connections.
  • 23. 23 Calibration Process Test Model FE Model Connection to test
  • 24. 24
  • 26. 26 R&D for Systematic Determination of Shortcoming
  • 27. 27 Using Artificial Intelligence • Rich Pictures • Analytical Hierarchy Process (AHP) • Artificial Neural Networks (ANN) • Genetic Algorithms (GA) • Expert Systems (ES) • Fuzzy Logic • Deep Thinking • Big Data and Data Mining
  • 28. 28 Using AI in Structural Design Process Architectural Design Preliminary Sizing Structural Modeling Structural Analysis Code Based Design Performance Based Design 28 Iterative, computationally intensive and time consuming
  • 29. Our Approach for Tall Buildings
  • 30. 30 Using Mobile Computing and Apps for Learning and Design Mobile computing might change how we learn and design
  • 32. 32 Overall Concept Drones and UAV 3D Scanner GPS Enabled Cameras Raw Videos Multiple Images Photogrammetry Software 3D Model Building Drawings BIM Models Full 3D Models Processed Images Point Clouds Software tools, manual cleaning and processing Construction Schedules/Plans • Construction Progress Monitoring • Billing • Verification • Records • Learning Specifications Compare
  • 33. 33 Case study Conceptual and Detail Drawings 3D Model with all the detail (BIM) Construction Modeling Trough Drone
  • 34. 34 A Sample Project Drone Imaging 3D Model from drone
  • 35. Some Examples of New Systems
  • 36. 36 Traditional Systems Moment Resisting Frame Shear Wall and Frame Shear Wall – Frame Coupled Braced Frame
  • 38. 38 Core Walls Coupled shear walls Core walls • Capable of transmitting lateral loads in both directions • Able to resist shear forces and bending moments in two directions • Able to resist torsion particularly when link beams are provided between the openings • The shape is typically dictated by the elevator and stair requirements
  • 39. 39 BRB Based Systems (Braces that Don’t Buckle)
  • 40. 40 Flag Wall Systems Partition walls, general made of brick masonry, can be effectively replaced with RC walls and therefore, can be used as structural components. Various configurations of flag walls in a tall building Recent study showed that:  Flag walls can be used as an alternative to outriggers  However, they can create local concentration of forces  Their configuration should be symmetric
  • 41. 41 PC-RC Hybrid Tall Building in Bangkok
  • 42. 42 PC-RC Hybrid Tall Building in Bangkok 117.9 m (38 Stories) Transfer Beams Residential Floors Cast-in-Place Shear Walls Precast Concrete Walls RC Walls Car Parking Floors RC Columns Roof Code Based Design – Linear Model PBD – Nonlinear Model
  • 43. 43 Capital Gate Tower, Dubai – Vertical Post Tensioning of Walls
  • 44. 44 The Rocking PC Walls • An innovative solution to resist large, cyclic seismic excitation − without damage − With re-centering ability (no residual deformations) − Providing damping, and energy dissipation − Simpler construction Pre-cast concrete wall panel Post-tensioning strands Mild steel rebar dowels, partially grouted
  • 45. 45 Rocking Wall Systems PT and Mild Steel Cc Fps+Fs Center of Gravity A single rocking wall Activation/gap- opening Force (F1) Force DeformationHysteretic Energy Gap/Crack opening Gap closing Initial Stiffness (K1) Unloading starts 𝜷F1 Self-centering capability Post-tensioning Shear Fuse Cyclic behavior of a rocking wall A rocking frame with shear fuses No Residual Drifts
  • 46. 46 Developing Better Connections http://failures.wikispaces.com/ Increasing use of Concrete in Buildings Seismic Risk Failure of pre-fabricated concrete structures caused by failure of joints R&D and Testing of RC joints Cast-in-place Hybrid connections
  • 47. 47 Ductile PC Connections A Ductile Connection System at Cilacap Oil Refinery, Indonesia
  • 48. 48 Improved Post Tensioned Frame Connections http://cenews.com/article/8596/how-the-precast-hybrid-moment-frame-works http://precast.org/2010/05/defying-mother-nature/ An innovative solution to resist large, cyclic seismic excitation without damage Providing ductility , damping, and energy abortion
  • 49. 49 Client PBD Value Engineering Peer Review Basic Design Public Officials Design Codes and Guidelines High performance, Higher safety higher value, cost effective Sustainable New Systems – A Joint Effort R & D Innovation