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a Nexans company

Catalogue 2011
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
EUROMOLD

COMPANY PRESENTATION

EUROMOLD

International standards

Euromold is the leading
European specialised designer,
manufacturer and distributor of
prefabricated cable accessories
for medium voltage energy
distribution. Euromold provides
a complete range of accessories for underground cables:
pre-moulded EPDM or silicone
rubber connectors, terminations
and joints for cables and epoxy
bushings for transformers and
switchgear, as well as a large
range of cold-shrinkable
terminations and joints from 12
to 42 kV.
Euromold is also the manufacturer of electrical components
for the high voltage accessories
of the Nexans group.

All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEEE
386 & 404… or country specifications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are continuously performed in our test
fields.

ISO 9001 Certificate
Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELTEST accreditation no.192-T-ISO 17025
conform with the European
standards for laboratories ISO
17025 for electrical testing of
medium voltage cable accessories according to the International standards IEC 61442
and HD 629.

While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.

3
SEPARABLE CONNECTORS
AND BUSHINGS

INTERFACE A

Table of contents

Interface A

158LR - elbow connector
152SR - straight connector
151SP - straight plug
156SA - surge arrester
180AR-1 /-2 /-3 and 180AR-1-G /-3-G - equipment bushings
250SFR-P - equipment bushing
180A-24P-O - in-air bushing
PITO-E - plug-in termination
Accessories
Bail restraints

Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).

Dia. 32.5±0.2
Dia. 31+0.1
- 0.3
Dia. for
+0.02
pin 7.9 - 0.05

0

48 -0.2

9
min

02/2011

Dia. 48.5±0.2

4
Connecting possibilities

BUSHINGS / ACCESSORIES /
CONNECTOR

CONNECTION

Equipment interface
(K)180AR-1(-G),-2 & -3(-G)
Equipment bushing

(K)250SFR-P

Equipment bushing

dead-ending of equipment

CONNECTORS /
ACCESSORIES
(K)150DR

Dead-end receptacle

two cables to equipment
three cables to equipment

(K)200T

Tee connector

one line to equipment
one cable to
equipment

(K)200X

Cross connector

180A-24P-O
In-air bushing

(K)200T

in-line junction
+ tap-off

(K)200X

PITO-E

in-line junction
+ 2 tap-offs

Tee connector

Cross connector

Plug-in termination

(K)150DP

Dead-end plug

(K)151SOP

cable
insulation

250GP

Earthing plug

(K)152SR(/G)

Straight connector

Stand-off plug

cable
earthing

(K)158LR(/G)

(K)400RTPA

tap-off
630/250 A

(K)676RTPA

Elbow connector

tap-off
1250/250 A

Reducing tap plug

Reducing tap plug

(K)152SR(/G)

disconnectable joint

Straight connector

(K)158LR(/G)

(K)151SP

Elbow connector

Straight plug

in-line junction + tap-off

in-line junction + 2 tap-offs

(K)200X

Cross connector

(K)150DR

Dead-end receptacle

02/2011

cable isolation

(K)200T

Tee connector

5
158LR

INTERFACE A
ELBOW CONNECTOR

Application
Separable elbow connector
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors...).
Also connects cable to cable,
using the appropriate mating
part.

Up to 24 kV - 250 A

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Design

160 mm

Separable connector
comprising:
1. Conductive EPDM insert.
2.	Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4.	Type A - 250 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.
5.	Conductor connector.
6. Voltage test point.
7. Earthing lead
	 (-/G version only).

4
1
221 mm

5
2
6

3

7

Specifications and
standards
The separable connector 158LR
meets the requirements of
CENELEC HD 629.1.

02/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

min

max

158LR/G
158LR
K158LR/G
K158LR

12
12
24
24

250
250
250
250

16
70
16
25

70
95
25
95

Conductor sizes (mm2)

6
Kit contents
The complete (K)158LR or
(K)158LR/G elbow connector
kit comprises the following
components:

The kit also comprises lubricant, wipers,
installation instructions and crimp chart.

(K)158LR/G-W-X

Connector housing

Conductor

Pin contact
+ hex key

restraint

164LRC-X

154LRF

211CA

Bail

contact

Cable reducer

(K)158BLR/G-W

connector kit for
smaller sizes

150BA-B1

(K)158LR-W-X+11TL
connector kit for

or
164LRMC-X

Connector housing
(K)158BLR-W

Ordering instructions

Table W

Select the part number which
gives the best centring to the
cable core insulation diameter
and substitute X using table X,
according to the conductor size
and type.
Add a 'K' for use up to 24 kV.
Example:
The copper wire screened cable
is 24 kV, 50 mm2 stranded
aluminium with a diameter over
core insulation of 20.4 mm.
Order a K158LR-FG-50(K)M12-2+11TL elbow connector kit.
For an option with a bolted
conductor contact,
specify the ordering part
number below.

larger sizes

Cable adaptor
11TL

Dia. over core insulation (mm)

Ordering
part number

min
12.6
14.6
17.5
18.4
19.7
21.0
23.2

158LR/G-11-X
158LR/G-13-X
158LR-FB-X+11TL
158LR-FG-X+11TL
158LR-GA-X+11TL
158LR-GAB-X+11TL
158LR-GH-X+11TL

max
16.1
18.7
20.2
21.2
22.5
23.8
26.4

Table X
Conductor
sizes
(mm²)
16
25
35
50
70
95

Aluminium
DIN hexagonal
	
	
	
	
	
	

25(K)M-12-2
35(K)M-12-2
50(K)M-12-2
70(K)M-12-2
95(K)M-12-2	*

Copper

Deep indent

DIN hexagonal

25KM-12-1
35KM-12-1
50(K)M-12-1*
70(K)M-12-1*
95(K)M-12-1*

16(K)M-11-2
25(K)M-11-2
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2

* The 158LR-FB is not compatible with these conductor contacts.

Ordering part number

Dia. over core insulation (mm)

Conductor sizes (mm²)

158LR/G-13-25.95-14-5

14.6 - 22.7

25 - 95

158LR-GAS-50.95-14-5+11TL

19.7 - 25.4

50 - 95

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

For use with
other cable types.

Please contact our
representative.

For adapted
bail restraints:

see 'Bail restraints and
typical applications'.

For outdoor
applications.

Order: +MWS.

Components can be
ordered individually.

7
152SR

INTERFACE A
STRAIGHT CONNECTOR

Application
Separable straight connector
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors...).
Also connects cable to cable,
using the appropriate mating
part.

Up to 24 kV - 250 A

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Design
Separable connector
comprising:
1. Conductive EPDM insert.
2.	Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4.	Type A - 250 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.
5.	Conductor connector.
6. Voltage test point.
7. Earthing lead
	 (-/G version only).

100 mm

7

1

Specifications and
standards

255 mm

2

The separable connector 152SR
meets the requirements of
CENELEC HD 629.1.

5
3
6

4

02/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

min

max

152SR/G
152SR
K152SR/G
K152SR

12
12
24
24

250
250
250
250

16
70
16
25

70
95
25
95

Conductor sizes (mm2)

8
Kit contents
The complete (K)152SR or
(K)152SR/G straight connector
kit comprises the following
components:

The kit also comprises lubricant, wipers,
installation instructions and crimp chart.
(K)152SR/G-W-X
connector kit for

Conductor
contact
151SRC-X
or
151SRMC-X

smaller sizes

Cable reducer
211CA

Connector housing
(K)152SRH/G-W

(K)152SR-W-X+11TL
connector kit for

Connector housing

Ordering instructions

For an option with a bolted
conductor contact,
specify the ordering part
number below.

11TL

Table W

Select the part number which
gives the best centring to the
cable core insulation diameter
and substitute X using table X,
according to the conductor size
and type.
Add a 'K' for use up to 24 kV.
Example:
The copper wire screened cable
is 24 kV, 50 mm2 stranded
aluminium with a diameter over
core insulation of 20.4 mm.
Order a K152SR-FG-50(K)M12-2+11TL straight connector
kit.

larger sizes

Cable adaptor

(K)152SRH-W

Bail restraint
151BA

Dia. over core insulation (mm)

Ordering
part number

min
12.6
14.6
17.5
18.4
19.7
21.0
23.2

152SR/G-11-X
152SR/G-13-X
152SR-FB-X+11TL
152SR-FG-X+11TL
152SR-GA-X+11TL
152SR-GAB-X+11TL
152SR-GH-X+11TL

max
16.1
18.7
20.2
21.2
22.5
23.8
26.4

Table X
Conductor
sizes
(mm²)
16
25
35
50
70
95

Aluminium
DIN hexagonal
	
	
	
	
	
	

25(K)M-12-2
35(K)M-12-2
50(K)M-12-2
70(K)M-12-2
95(K)M-12-2	*

Copper

Deep indent

DIN hexagonal

25KM-12-1
35KM-12-1
50(K)M-12-1*
70(K)M-12-1*
95(K)M-12-1*

16(K)M-11-2
25(K)M-11-2
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2

* The 152SR-FB is not compatible with these conductor contacts.

Ordering part number

Dia. over core insulation (mm)

Conductor sizes (mm²)

152SR/G-13-25.95-14-5

14.6 - 22.7

35 - 70

152SR-GAS-50.95-14-5+11TL

19.7 - 25.4

50 - 95

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

For use with
other cable types.

Please contact our
representative.

For adapted
bail restraints:

see 'Bail restraints and
typical applications'.

For outdoor
applications.

Order: +MWS.

Components can be
ordered individually.

9
151SP

INTERFACE A
STRAIGHT PLUG

Application
Separable straight plug
designed to connect polymeric
insulated cable to cable.
Mates with the elbow, straight
and branch joint connectors.

Up to 24 kV - 200 A

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each straight plug is tested
for AC withstand and partial
discharge prior to leaving the
factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Design
Separable connector
comprising:
1. Conductive EPDM insert.
2.	Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4.	Type A interface as described 	
	 by CENELEC EN 50180 and 	
	 50181.
5.	Conductor connector.

2
223 mm

5
1
3

4
Dia.
54 mm

02/2011

Separable
plug
type

Voltage
Um
(kV)

Current
Ir
(A)

min

max

151SP
K151SP

12
24

200
200

16
16

95
95

Conductor sizes (mm2)

10
Kit contents
The complete (K)151SP straight
plug kit comprises the following
components:

The kit also comprises lubricant, wipers,
installation instructions and crimp chart.

(K)151SP-W-X+11TL
straight plug kit

Straight plug housing
(K)151SPH-W

Ordering instructions
Select the part number
which gives the best centring
to the cable core insulation
diameter and substitute X
using table X, according to the
conductor size and type.
Add a 'K' for use up to 24 kV.

Conductor
contact
151SPC-X

Cable
adaptor
11TL

Table W
Dia. over core insulation (mm)

Ordering
part number

min
14.6
17.2
19.7
22.2

151SP-A-X+11TL-FA/FAB
151SP-B-X+11TL-FB/FG
151SP-B-X+11TL-GA/GAB
151SP-C-X+11TL-GB/GH

max
18.7
21.2
23.0
26.4

Table X

Example:
The copper wire screened cable
is 12 kV, 50 mm2 stranded
aluminium with a diameter over
core insulation of 16.9 mm.
Order a 151SP-A-50(K)M-122+11TL-FA/FAB straight plug
kit.

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

Conductor
sizes
(mm²)

DIN hexagonal

Deep indent

DIN hexagonal

16
25
35
50
70
95

25(K)M-12-2
35(K)M-12-2
50(K)M-12-2
70(K)M-12-2
95(K)M-12-2

25KM-12-1
35KM-12-1
50(K)M-12-1
70(K)M-12-1
95(K)M-12-1

16(K)M-11-2
25(K)M-11-2
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2

For use with
other cable types.

Please contact our
representative.

Aluminium

For adapted
bail restraints:

see 'Bail restraints and
typical applications'.

For outdoor
applications.

Order: +MWS.

Copper

Components can be
ordered individually.

11
156SA

INTERFACE A
SURGE ARRESTER

Application

Technical characteristics

Surge arrester designed to
protect 12 and 24 kV class
components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.

•	This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
•	Each arrester is tested for
AC withstand and partial
discharge prior to leaving the
factory.

Up to 24 kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Design

2

1

Surge arrester comprising:
	 1.	Bail restraint.
	 2.	Conductive EPDM insert.
	 3.	Type A - 250 A interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 4.	Pin contact.
	 5.	Contact disc.
	 6.	Copper shunt.
	 7.	Metal oxide valve elements.
	 8.	Aluminium spacer.
	 9.	Steel cap.
	 0.	Earth connection.
1
	 1.	Insulating EPDM layer 	
1
		moulded between the insert 	
		and the jacket.
	 2.	Conductive EPDM jacket.
1

3
4

5
6

12
7
11

5

8
6
9
10

02/2011

Surge
arrester
type

Nominal
discharge
current
In (kA)

Rated
voltage
Ur
(kV)

Max continuous
operating
voltage
Uc (kV)

Steep current
residual
voltage @ 5 kA
[1/20 µs] (kV)

Lightning current
residual
voltage @ 5 kA
[8/20 µs] (kV)

High current
impulse
withstand
(kA)

156SA-12
156SA-15
156SA-18
156SA-21
156SA-24

5
5
5
5
5

15
19
22
26
30

12.5
15.5
18.0
21.0
24.5

62.5
77.0
87.0
101.5
116.5

54.5
69.0
79.0
93.5
108.5

40
40
40
40
40

12
Typical application and
dimensions

K400TE/G,
K400TB/G or
K440TB/G
connector

In mm.

Ordering instructions
To order the surge arrester,
specify the surge arrester type,
as described on previous page.
Example:
For a maximum continuous
operating voltage (r.m.s.) of
21 kV.
Order a 156SA-21 surge
arrester.

13
180AR-1 /180AR-2 /180AR-3

INTERFACE A
EQUIPMENT BUSHINGS

Application
For use in equipment insulated
with oil fluid, typically for
transformers, switchgear,
capacitors...

Specifications and
standards

Up to 24 kV - 250 A

The plug-in type equipment
bushings 180AR-… meet the
requirements of CENELEC EN
50180 and IEC 60137.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Technical characteristics
Each bushing is tested for AC
withstand and partial discharge
prior to leaving the factory.

Design

Type 180AR-1-G /-3-G

•	The equipment bushings are
moulded epoxy insulated parts
in accordance with CENELEC
EN 50180.
	 The 180AR-2 bushing has a
length B outside this standard.
•	The standard bushings,
(K)180AR-1 /-2 /-3, are
equipped with 6 tabs for the
bail restraint.
•	The (K)180AR-1-G and
	 (K)180AR-3-G are equipped
with 4 tabs and 2 threaded
inserts M6 (-G version).

Type 180AR-1 /-2 /-3

M6

11

28
8
A

B

Ordering instructions
To order the equipment
bushing, specify the type.
The bushings are supplied
with an earth jumper (/J) or an
earth plate (/GS). This earth
connection must be specified
when ordering.
E.g. K180AR-1/J.

Dia.
16

Minimum oil level:
- 12 kV: 40 mm
- 24 kV: 50 mm

19
M10
Dia. 75

In mm.

Dia. 110

02/2011

Equipment
bushing
type

Voltage
Ur
(kV)

Current
Ir
(A)

A

B

180AR-1
K180AR-1
180AR-2
K180AR-2
180AR-3
K180AR-3

12
24
12
24
12
24

250
250
250
250
250
250

222
222
284
284
171
171

106
106
168
168
55
55

Dimensions (mm)

14
FIXINGS FOR
EQUIPMENT BUSHINGS
180AR-1/J
180AR-1-G/J
180AR-2/J
180AR-3/J and
180AR-3-G/J Bushings

180AR-1/GS
180AR-1-G/GS
180AR-2/GS
180AR-3/GS and
180AR-3-G/GS Bushings
bushing interface
fixing studs
NF C 52-053
clamp

E DIN 42 538
stud clamp
equipment
sealing gasket

equipment
connection
A DIN 42 538
fixing flange

tabs for bail restraint

earth jumper
earth plate

Bushing clamping kit

Bushing clamping kit

To order the bushing clamping
kit, according to NFC 52-053
standards, simply specify
KBCNF1-200.
Contents:	-	3 x claw clamp NF
	
-	1 x sealing gasket.

To order the bushing clamping kit, according to DIN 42
538 standards, simply specify:
KBCD-200.
Contents:	-	1 x fixing flange A
	
-	4 x stud clamp E
	
-	1 x sealing gasket.

Fixing dimensions
standards NF C 52-053

Fixing dimensions
standards DIN 42 538

French standards.

M8 or
M10

German standards.

M10

55

52

30

30

3 fixing
studs

Dia. 78
Dia. 126

4 fixing
studs

Dia. 78
Dia. 123

In mm.

15
250SFR-P

INTERFACE A
EQUIPMENT BUSHING

Application

Technical characteristics

For use in equipment insulated
with SF6 gas.

Each bushing is tested for
AC withstand and partial
discharge prior to leaving the
factory.

Up to 24 kV - 250 A

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
Design

Dia. 70

The equipment bushing is a
moulded epoxy insulated part
with a connector interface in
accordance with CENELEC EN
50180.
The 250SFR-P bushing has a
shank outside this standard,
adapted to use in SF6 gas.

Dia. 48.5

31

Specifications and
standards

174

The plug-in type equipment
bushings 250SFR-P meet the
requirements of CENELEC EN
50180 and IEC 60137.

95

Ordering instructions
To order the equipment
bushing, simply specify the
type.

M10
Dia. 20
Dia. 70
Dia. 109

In mm.

02/2011

Equipment
bushing
type

Voltage
Ur
(kV)

Current
Ir
(A)

250SFR-P
K250SFR-P

12
24

250
250

16
FIXINGS FOR
EQUIPMENT BUSHINGS
250SFR-P Bushing for gas
insulated switchgear

UNMOUNTED
60°

60°

60°

M4

83

M6
Dia. 91.5
Dia. 103.1

equipment
MOUNTED

bushing
interface
6 fixing
screws
M6

earth
connection
M4

equipment
connection

sealing
O-ring
gasket

In mm.

17
180A-24P-O

INTERFACE A
IN-AIR BUSHING

Application
For use in equipment insulated
with air, typically for dry
type transformers, motors,
switchgear, capacitors...

Technical characteristics

Up to 24 kV - 250 A

Each bushing is tested for
AC withstand and partial
discharge prior to leaving the
factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
Specifications and
standards
The plug-in type equipment
bushings 180A-24P-O are
moulded epoxy insulated parts
and meet the requirements
of CENELEC EN 50181, IEC
60071 and IEC 60137.

Ordering instructions
To order the equipment
bushing, specify the type.
The bushings are supplied with
an earth jumper.
To include the ring clamp, add:
•	/B, if per British standards
•	/D, if per German standards
•	/F if per French standards.
,
E.g. 180A-24P-O/F
.

In mm.

02/2011

Equipment
bushing
type

Voltage
Ur
(kV)

Current
Ir
(A)

Creepage distance
A-B
(mm)

180A-24P-O
180A-24P-O

12
24

250
250

630
630

18
FIXINGS FOR
EQUIPMENT BUSHINGS

180A-24P-O In-air
bushing

bushing interface
fixing studs and
nuts M10
earth jumper
equipment
gasket

equipment
connection
fixing flange
BCA-B or
BCA-D

fixing flange
BCA-F

tabs for bail
restraint
Dia. 94.5

Dia.12

Dia.12

4

4
10

Dia. 94.5

10

Dia. 111

Dia. 111
120°

F
126

120°
BS 2562 stand.: 120
DIN 42 538 stand.: 123

Dia. 150

Dia. 150

Type BCA-B : BS 2562 British standards
Type BCA-D : DIN 42 538 German standards

Type BCA-F : NFC 52-053 French standards

Fixing dimensions
standards DIN 42 538

Fixing dimensions
standards NF C 52-053

German standards.
M10

French standards.

M10

55

52
20

20

4 fixing
studs

3 fixing
studs
Dia. 82

Dia. 82

Dia. 123

Dia. 126

In mm.

19
PITO-E

PLUG-IN
TERMINATION

Application
•	Separable termination
designed to connect overhead
lines or bus bars to equipment.
•	Is suitable for indoor and
outdoor use for medium
polluted atmosphere.

Technical characteristics

Up to 24 kV - 250 A

Each plug-in termination is tested
for AC withstand prior to leaving
the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Design
The plug-in termination is a
moulded epoxy insulated part.
It meets the type A - 250 A
interface as described in
CENELEC EN 50180 and
50181.

Specifications and
standards
The separable termination
PITO-E meets the requirements
of IEC 60137.

Ordering instructions
To order the plug-in termination
for 12 or 24 kV, specify PITO-E.
The kit includes the bail
restraint and 2 brass nuts.

In mm.

02/2011

Plug-in
termination
type

Voltage
Ur
(kV)

Current
Ir
(A)

Creepage distance
A-B
(mm)

PITO-E
PITO-E

12
24

250
250

510
510

20
ACCESSORIES
INTERFACE A

Application
For use with connectors and
bushings with an interface A
as described by CENELEC EN
50180 and 50181.

150DR
Dead-end receptacle
Fits over a bushing with a type
A interface to provide 'deadend' facility.
Renders the assembly
watertight.

150DP
Dead-end plug
Plugs into connectors or
receptacles to provide 'deadend' facility.
Renders the assembly
watertight.

151SOP
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type A interface when removed
from equipment.

02/2011

250GP
Earthing plug
Is designed to support and
earth connectors with a type A
interface when removed from
equipment.

Technical characteristics
All these products, except the
earthing plug, are tested for
AC withstand and partial
discharge prior to leaving the
factory.

Up to 24 kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
Ordering instructions
Order
150DR for 12 kV or
K150DR for 24 kV
applications.
The dead-end receptacle can
be supplied with an earth lead.
Order: -/G. E.g. K150DR/G.

Ordering instructions
Order
150DP for 12 kV or
K150DP for 24 kV
applications.

Ordering instructions
Order
151SOP for 12 kV or
K151SOP for 24 kV
applications.

Ordering instructions
Order
250GP for 12 kV or 24 kV
applications.

21
200T
Separable tee connector
Is designed to connect
three cables of the same or
varying sizes or two cables to
equipment.
For an adapted bail, please
refer to the catalogue or
contact our representative.

200X
Separable cross connector
Is designed to connect four
cables of the same or varying
sizes or three cables to
equipment.
For an adapted bail, please
refer to the catalogue or
contact our representative.

1501J3-U-8
Three-way junction
Provides a flexible means of
connecting two or three cables
of the same or varying sizes.
For an adapted bail, please
refer to the catalogue or
contact our representative.

Kit MT
Earthing kit for copper
tape screened cables

Order
200T for 12 kV or
K200T for 24 kV
applications.

Ordering instructions
Order
200X for 12 kV or
K200X for 24 kV
applications.

Ordering instructions
Order
1501J3-U-8 for 12 kV or
K1501J3-U-8 for 24 kV
applications.

Ordering instructions
Order
Kit MT for 12 kV or 24 kV
applications.

02/2011

Contains a tinned copper braid
(25 mm² - L=500 mm), a
tinned copper wire for cleating
and water sealing mastic.

Ordering instructions

22
BAIL RESTRAINTS

INTERFACE A

Application

Ordering instructions

For use with connectors,
receptacles and bushings with
an interface A as described
by CENELEC EN 50180 and
50181.

The type of bail restraint is
defined by its intended use with
different types of connector,
receptacle and/or bushing.
To order the bail restraint, specify
the type needed.

147BA

149BA

For use with:
1.	(K)152SR straight connector,
2.	(K)200T tee connector and
3.	(K)150DR dead-end
	 receptacle.

For use with:
1.	(K)158LR elbow connector,
2.	(K)200T tee connector and
3.	(K)150DR dead-end
	 receptacle.

1

3

3

1

2

2

148BA
For use with:
1.	(K)158LR elbow connector 	
	 and
2.	(K)150DP dead-end plug.

150BA-B1
For use with:
1.	(K)158LR elbow connector 	
	 and
2.	an interface A equipment 	
	 bushing (shown), 250GP 	
	 earthing plug, (K)151SOP 	
	 stand-off plug (shown) or	
	 (K)1501J3-U-8 three-way 	
	 junction.

1

2
1

2

02/2011

2

1

23
150TB-1

153BA

For use with:
1.	(K)200T tee connector and
2.	an interface A equipment 	
	 bushing (shown), 250GP 	
	 earthing plug, (K)151SOP
	 stand-off plug (shown) or
	 (K)1501J3-U-8 three way 	
	 junction.

For use with:
1.	(K)152SR straight connector
	 and
2.	(K)150DP dead-end plug.

1

1

1

2

154BA-CS180

2

2

For use with:
1.	(K)151SP straight plug and
2.	(K)150DR dead-end 		
	 receptacle.

151BA
For use with:
1. (K)152SR straight connector
	 and
2. an interface A equipment 	
	 bushing (shown), 250GP 	
	 earthing plug, (K)151SOP 	
	 stand-off plug (shown) or
	 (K)1501J3-U-8 three-way 	
	 junction.

1

2

155BA-1
For use with:
1.	2 x (K)152SR straight
	 connector and
2.	(K)200T tee connector.

1
1

1

2

2

1

2

152BA

155BA-2 - CS180

For use with:
1.	(K)150DR dead-end 		
	 receptacle and
2. an interface A equipment 	
	 bushing (shown) or 		
	 (K)1501J3-U-8 three-way 	
	 junction.

For use with:
1.	(K)151SP straight plug and
2.	(K)158LR elbow connector or 	
3.	(K)200T tee connector.

2

3

1

02/2011

1

1

2

24
156BA-1

159BA

For use with:
1.	(K)200T tee connector and
2.	(K)150DP dead-end plug.

For use with:
1.	2 x (K)158LR elbow 		
	 connector and
2.	(K)200T tee connector.

1

1

1
2

2

157BA - CS181
For use with:
1.	(K)152SR straight connector
	 and
2.	(K)151SP straight plug.

1

200BA
For use with:
1.	(K)152SR straight connector 	
	 and
2.	(K)200X cross connector.

2

1

158BA
For use with:
1.	(K)152SR straight connector,
2.	(K)200T tee connector
	 and
3.	(K)158LR elbow connector.

1

2

3

201BA
2

For use with:
1.	(K)158LR elbow connector
	 and
2.	(K)200X cross connector.

02/2011

1

2

25
202BA

206BA

For use with:
1.	(K)152SR straight connector,
2.	(K)200X cross connector and
3.	(K)150DR dead-end 		
	 receptacle.

For use with:
1.	(K)152SR straight connector,
2.	(K)200X cross connector and
3.	(K)158LR elbow connector.

3

1

2

1

2

3

203BA
For use with:
1.	(K)158LR elbow connector,
2.	(K)200X cross connector and
3.	(K)150DR dead-end 		
	 receptacle.

3

207BA
For use with:
1.	2 x (K)158LR elbow 		
	 connector and
2.	(K)200X cross connector.

1

1

1

2

204BA

2

For use with:
1. (K)200X cross connector and
2. (K)151SP straight plug.

1

208BA

2

For use with:
1.	(K)200X cross connector and
2.	(K)150DR dead-end 		
	 receptacle.

205BA
For use with:
1.	(K)200X cross connector and
2.	2 x (K)152SR straight 		
	 connector.

2

2

2

02/2011

1

1

26
Additional catalogue information on power cable accessories
is available by contacting us at the address below:

02/2011

Distributed by:

Tel: +44 (0)191 490 1547

Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan(0)191 477 5371
Fax: +44 12, B-9320 Erembodegem
Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com
Email: northernsales@thorneandderrick.co.uk

Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk

Catalogue also available on CD-ROM

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Nexans Euromold Connectors 200 Series Interface A Cable Connectors HV

  • 1. a Nexans company Catalogue 2011 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
  • 2.
  • 3. EUROMOLD COMPANY PRESENTATION EUROMOLD International standards Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: pre-moulded EPDM or silicone rubber connectors, terminations and joints for cables and epoxy bushings for transformers and switchgear, as well as a large range of cold-shrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEEE 386 & 404… or country specifications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. ISO 9001 Certificate Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELTEST accreditation no.192-T-ISO 17025 conform with the European standards for laboratories ISO 17025 for electrical testing of medium voltage cable accessories according to the International standards IEC 61442 and HD 629. While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 3
  • 4. SEPARABLE CONNECTORS AND BUSHINGS INTERFACE A Table of contents Interface A 158LR - elbow connector 152SR - straight connector 151SP - straight plug 156SA - surge arrester 180AR-1 /-2 /-3 and 180AR-1-G /-3-G - equipment bushings 250SFR-P - equipment bushing 180A-24P-O - in-air bushing PITO-E - plug-in termination Accessories Bail restraints Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Dia. 32.5±0.2 Dia. 31+0.1 - 0.3 Dia. for +0.02 pin 7.9 - 0.05 0 48 -0.2 9 min 02/2011 Dia. 48.5±0.2 4
  • 5. Connecting possibilities BUSHINGS / ACCESSORIES / CONNECTOR CONNECTION Equipment interface (K)180AR-1(-G),-2 & -3(-G) Equipment bushing (K)250SFR-P Equipment bushing dead-ending of equipment CONNECTORS / ACCESSORIES (K)150DR Dead-end receptacle two cables to equipment three cables to equipment (K)200T Tee connector one line to equipment one cable to equipment (K)200X Cross connector 180A-24P-O In-air bushing (K)200T in-line junction + tap-off (K)200X PITO-E in-line junction + 2 tap-offs Tee connector Cross connector Plug-in termination (K)150DP Dead-end plug (K)151SOP cable insulation 250GP Earthing plug (K)152SR(/G) Straight connector Stand-off plug cable earthing (K)158LR(/G) (K)400RTPA tap-off 630/250 A (K)676RTPA Elbow connector tap-off 1250/250 A Reducing tap plug Reducing tap plug (K)152SR(/G) disconnectable joint Straight connector (K)158LR(/G) (K)151SP Elbow connector Straight plug in-line junction + tap-off in-line junction + 2 tap-offs (K)200X Cross connector (K)150DR Dead-end receptacle 02/2011 cable isolation (K)200T Tee connector 5
  • 6. 158LR INTERFACE A ELBOW CONNECTOR Application Separable elbow connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Up to 24 kV - 250 A Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design 160 mm Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type A - 250 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Voltage test point. 7. Earthing lead (-/G version only). 4 1 221 mm 5 2 6 3 7 Specifications and standards The separable connector 158LR meets the requirements of CENELEC HD 629.1. 02/2011 Separable connector type Voltage Um (kV) Current Ir (A) min max 158LR/G 158LR K158LR/G K158LR 12 12 24 24 250 250 250 250 16 70 16 25 70 95 25 95 Conductor sizes (mm2) 6
  • 7. Kit contents The complete (K)158LR or (K)158LR/G elbow connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. (K)158LR/G-W-X Connector housing Conductor Pin contact + hex key restraint 164LRC-X 154LRF 211CA Bail contact Cable reducer (K)158BLR/G-W connector kit for smaller sizes 150BA-B1 (K)158LR-W-X+11TL connector kit for or 164LRMC-X Connector housing (K)158BLR-W Ordering instructions Table W Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV. Example: The copper wire screened cable is 24 kV, 50 mm2 stranded aluminium with a diameter over core insulation of 20.4 mm. Order a K158LR-FG-50(K)M12-2+11TL elbow connector kit. For an option with a bolted conductor contact, specify the ordering part number below. larger sizes Cable adaptor 11TL Dia. over core insulation (mm) Ordering part number min 12.6 14.6 17.5 18.4 19.7 21.0 23.2 158LR/G-11-X 158LR/G-13-X 158LR-FB-X+11TL 158LR-FG-X+11TL 158LR-GA-X+11TL 158LR-GAB-X+11TL 158LR-GH-X+11TL max 16.1 18.7 20.2 21.2 22.5 23.8 26.4 Table X Conductor sizes (mm²) 16 25 35 50 70 95 Aluminium DIN hexagonal 25(K)M-12-2 35(K)M-12-2 50(K)M-12-2 70(K)M-12-2 95(K)M-12-2 * Copper Deep indent DIN hexagonal 25KM-12-1 35KM-12-1 50(K)M-12-1* 70(K)M-12-1* 95(K)M-12-1* 16(K)M-11-2 25(K)M-11-2 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 * The 158LR-FB is not compatible with these conductor contacts. Ordering part number Dia. over core insulation (mm) Conductor sizes (mm²) 158LR/G-13-25.95-14-5 14.6 - 22.7 25 - 95 158LR-GAS-50.95-14-5+11TL 19.7 - 25.4 50 - 95 For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. Components can be ordered individually. 7
  • 8. 152SR INTERFACE A STRAIGHT CONNECTOR Application Separable straight connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Up to 24 kV - 250 A Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type A - 250 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Voltage test point. 7. Earthing lead (-/G version only). 100 mm 7 1 Specifications and standards 255 mm 2 The separable connector 152SR meets the requirements of CENELEC HD 629.1. 5 3 6 4 02/2011 Separable connector type Voltage Um (kV) Current Ir (A) min max 152SR/G 152SR K152SR/G K152SR 12 12 24 24 250 250 250 250 16 70 16 25 70 95 25 95 Conductor sizes (mm2) 8
  • 9. Kit contents The complete (K)152SR or (K)152SR/G straight connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. (K)152SR/G-W-X connector kit for Conductor contact 151SRC-X or 151SRMC-X smaller sizes Cable reducer 211CA Connector housing (K)152SRH/G-W (K)152SR-W-X+11TL connector kit for Connector housing Ordering instructions For an option with a bolted conductor contact, specify the ordering part number below. 11TL Table W Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV. Example: The copper wire screened cable is 24 kV, 50 mm2 stranded aluminium with a diameter over core insulation of 20.4 mm. Order a K152SR-FG-50(K)M12-2+11TL straight connector kit. larger sizes Cable adaptor (K)152SRH-W Bail restraint 151BA Dia. over core insulation (mm) Ordering part number min 12.6 14.6 17.5 18.4 19.7 21.0 23.2 152SR/G-11-X 152SR/G-13-X 152SR-FB-X+11TL 152SR-FG-X+11TL 152SR-GA-X+11TL 152SR-GAB-X+11TL 152SR-GH-X+11TL max 16.1 18.7 20.2 21.2 22.5 23.8 26.4 Table X Conductor sizes (mm²) 16 25 35 50 70 95 Aluminium DIN hexagonal 25(K)M-12-2 35(K)M-12-2 50(K)M-12-2 70(K)M-12-2 95(K)M-12-2 * Copper Deep indent DIN hexagonal 25KM-12-1 35KM-12-1 50(K)M-12-1* 70(K)M-12-1* 95(K)M-12-1* 16(K)M-11-2 25(K)M-11-2 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 * The 152SR-FB is not compatible with these conductor contacts. Ordering part number Dia. over core insulation (mm) Conductor sizes (mm²) 152SR/G-13-25.95-14-5 14.6 - 22.7 35 - 70 152SR-GAS-50.95-14-5+11TL 19.7 - 25.4 50 - 95 For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. Components can be ordered individually. 9
  • 10. 151SP INTERFACE A STRAIGHT PLUG Application Separable straight plug designed to connect polymeric insulated cable to cable. Mates with the elbow, straight and branch joint connectors. Up to 24 kV - 200 A Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each straight plug is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 2 223 mm 5 1 3 4 Dia. 54 mm 02/2011 Separable plug type Voltage Um (kV) Current Ir (A) min max 151SP K151SP 12 24 200 200 16 16 95 95 Conductor sizes (mm2) 10
  • 11. Kit contents The complete (K)151SP straight plug kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. (K)151SP-W-X+11TL straight plug kit Straight plug housing (K)151SPH-W Ordering instructions Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV. Conductor contact 151SPC-X Cable adaptor 11TL Table W Dia. over core insulation (mm) Ordering part number min 14.6 17.2 19.7 22.2 151SP-A-X+11TL-FA/FAB 151SP-B-X+11TL-FB/FG 151SP-B-X+11TL-GA/GAB 151SP-C-X+11TL-GB/GH max 18.7 21.2 23.0 26.4 Table X Example: The copper wire screened cable is 12 kV, 50 mm2 stranded aluminium with a diameter over core insulation of 16.9 mm. Order a 151SP-A-50(K)M-122+11TL-FA/FAB straight plug kit. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. Conductor sizes (mm²) DIN hexagonal Deep indent DIN hexagonal 16 25 35 50 70 95 25(K)M-12-2 35(K)M-12-2 50(K)M-12-2 70(K)M-12-2 95(K)M-12-2 25KM-12-1 35KM-12-1 50(K)M-12-1 70(K)M-12-1 95(K)M-12-1 16(K)M-11-2 25(K)M-11-2 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 For use with other cable types. Please contact our representative. Aluminium For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. Copper Components can be ordered individually. 11
  • 12. 156SA INTERFACE A SURGE ARRESTER Application Technical characteristics Surge arrester designed to protect 12 and 24 kV class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design 2 1 Surge arrester comprising: 1. Bail restraint. 2. Conductive EPDM insert. 3. Type A - 250 A interface as described by CENELEC EN 50180 and 50181. 4. Pin contact. 5. Contact disc. 6. Copper shunt. 7. Metal oxide valve elements. 8. Aluminium spacer. 9. Steel cap. 0. Earth connection. 1 1. Insulating EPDM layer 1 moulded between the insert and the jacket. 2. Conductive EPDM jacket. 1 3 4 5 6 12 7 11 5 8 6 9 10 02/2011 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max continuous operating voltage Uc (kV) Steep current residual voltage @ 5 kA [1/20 µs] (kV) Lightning current residual voltage @ 5 kA [8/20 µs] (kV) High current impulse withstand (kA) 156SA-12 156SA-15 156SA-18 156SA-21 156SA-24 5 5 5 5 5 15 19 22 26 30 12.5 15.5 18.0 21.0 24.5 62.5 77.0 87.0 101.5 116.5 54.5 69.0 79.0 93.5 108.5 40 40 40 40 40 12
  • 13. Typical application and dimensions K400TE/G, K400TB/G or K440TB/G connector In mm. Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. Example: For a maximum continuous operating voltage (r.m.s.) of 21 kV. Order a 156SA-21 surge arrester. 13
  • 14. 180AR-1 /180AR-2 /180AR-3 INTERFACE A EQUIPMENT BUSHINGS Application For use in equipment insulated with oil fluid, typically for transformers, switchgear, capacitors... Specifications and standards Up to 24 kV - 250 A The plug-in type equipment bushings 180AR-… meet the requirements of CENELEC EN 50180 and IEC 60137. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Technical characteristics Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Design Type 180AR-1-G /-3-G • The equipment bushings are moulded epoxy insulated parts in accordance with CENELEC EN 50180. The 180AR-2 bushing has a length B outside this standard. • The standard bushings, (K)180AR-1 /-2 /-3, are equipped with 6 tabs for the bail restraint. • The (K)180AR-1-G and (K)180AR-3-G are equipped with 4 tabs and 2 threaded inserts M6 (-G version). Type 180AR-1 /-2 /-3 M6 11 28 8 A B Ordering instructions To order the equipment bushing, specify the type. The bushings are supplied with an earth jumper (/J) or an earth plate (/GS). This earth connection must be specified when ordering. E.g. K180AR-1/J. Dia. 16 Minimum oil level: - 12 kV: 40 mm - 24 kV: 50 mm 19 M10 Dia. 75 In mm. Dia. 110 02/2011 Equipment bushing type Voltage Ur (kV) Current Ir (A) A B 180AR-1 K180AR-1 180AR-2 K180AR-2 180AR-3 K180AR-3 12 24 12 24 12 24 250 250 250 250 250 250 222 222 284 284 171 171 106 106 168 168 55 55 Dimensions (mm) 14
  • 15. FIXINGS FOR EQUIPMENT BUSHINGS 180AR-1/J 180AR-1-G/J 180AR-2/J 180AR-3/J and 180AR-3-G/J Bushings 180AR-1/GS 180AR-1-G/GS 180AR-2/GS 180AR-3/GS and 180AR-3-G/GS Bushings bushing interface fixing studs NF C 52-053 clamp E DIN 42 538 stud clamp equipment sealing gasket equipment connection A DIN 42 538 fixing flange tabs for bail restraint earth jumper earth plate Bushing clamping kit Bushing clamping kit To order the bushing clamping kit, according to NFC 52-053 standards, simply specify KBCNF1-200. Contents: - 3 x claw clamp NF - 1 x sealing gasket. To order the bushing clamping kit, according to DIN 42 538 standards, simply specify: KBCD-200. Contents: - 1 x fixing flange A - 4 x stud clamp E - 1 x sealing gasket. Fixing dimensions standards NF C 52-053 Fixing dimensions standards DIN 42 538 French standards. M8 or M10 German standards. M10 55 52 30 30 3 fixing studs Dia. 78 Dia. 126 4 fixing studs Dia. 78 Dia. 123 In mm. 15
  • 16. 250SFR-P INTERFACE A EQUIPMENT BUSHING Application Technical characteristics For use in equipment insulated with SF6 gas. Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV - 250 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design Dia. 70 The equipment bushing is a moulded epoxy insulated part with a connector interface in accordance with CENELEC EN 50180. The 250SFR-P bushing has a shank outside this standard, adapted to use in SF6 gas. Dia. 48.5 31 Specifications and standards 174 The plug-in type equipment bushings 250SFR-P meet the requirements of CENELEC EN 50180 and IEC 60137. 95 Ordering instructions To order the equipment bushing, simply specify the type. M10 Dia. 20 Dia. 70 Dia. 109 In mm. 02/2011 Equipment bushing type Voltage Ur (kV) Current Ir (A) 250SFR-P K250SFR-P 12 24 250 250 16
  • 17. FIXINGS FOR EQUIPMENT BUSHINGS 250SFR-P Bushing for gas insulated switchgear UNMOUNTED 60° 60° 60° M4 83 M6 Dia. 91.5 Dia. 103.1 equipment MOUNTED bushing interface 6 fixing screws M6 earth connection M4 equipment connection sealing O-ring gasket In mm. 17
  • 18. 180A-24P-O INTERFACE A IN-AIR BUSHING Application For use in equipment insulated with air, typically for dry type transformers, motors, switchgear, capacitors... Technical characteristics Up to 24 kV - 250 A Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Specifications and standards The plug-in type equipment bushings 180A-24P-O are moulded epoxy insulated parts and meet the requirements of CENELEC EN 50181, IEC 60071 and IEC 60137. Ordering instructions To order the equipment bushing, specify the type. The bushings are supplied with an earth jumper. To include the ring clamp, add: • /B, if per British standards • /D, if per German standards • /F if per French standards. , E.g. 180A-24P-O/F . In mm. 02/2011 Equipment bushing type Voltage Ur (kV) Current Ir (A) Creepage distance A-B (mm) 180A-24P-O 180A-24P-O 12 24 250 250 630 630 18
  • 19. FIXINGS FOR EQUIPMENT BUSHINGS 180A-24P-O In-air bushing bushing interface fixing studs and nuts M10 earth jumper equipment gasket equipment connection fixing flange BCA-B or BCA-D fixing flange BCA-F tabs for bail restraint Dia. 94.5 Dia.12 Dia.12 4 4 10 Dia. 94.5 10 Dia. 111 Dia. 111 120° F 126 120° BS 2562 stand.: 120 DIN 42 538 stand.: 123 Dia. 150 Dia. 150 Type BCA-B : BS 2562 British standards Type BCA-D : DIN 42 538 German standards Type BCA-F : NFC 52-053 French standards Fixing dimensions standards DIN 42 538 Fixing dimensions standards NF C 52-053 German standards. M10 French standards. M10 55 52 20 20 4 fixing studs 3 fixing studs Dia. 82 Dia. 82 Dia. 123 Dia. 126 In mm. 19
  • 20. PITO-E PLUG-IN TERMINATION Application • Separable termination designed to connect overhead lines or bus bars to equipment. • Is suitable for indoor and outdoor use for medium polluted atmosphere. Technical characteristics Up to 24 kV - 250 A Each plug-in termination is tested for AC withstand prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design The plug-in termination is a moulded epoxy insulated part. It meets the type A - 250 A interface as described in CENELEC EN 50180 and 50181. Specifications and standards The separable termination PITO-E meets the requirements of IEC 60137. Ordering instructions To order the plug-in termination for 12 or 24 kV, specify PITO-E. The kit includes the bail restraint and 2 brass nuts. In mm. 02/2011 Plug-in termination type Voltage Ur (kV) Current Ir (A) Creepage distance A-B (mm) PITO-E PITO-E 12 24 250 250 510 510 20
  • 21. ACCESSORIES INTERFACE A Application For use with connectors and bushings with an interface A as described by CENELEC EN 50180 and 50181. 150DR Dead-end receptacle Fits over a bushing with a type A interface to provide 'deadend' facility. Renders the assembly watertight. 150DP Dead-end plug Plugs into connectors or receptacles to provide 'deadend' facility. Renders the assembly watertight. 151SOP Stand-off plug Is designed to support and 'dead-end' connectors with a type A interface when removed from equipment. 02/2011 250GP Earthing plug Is designed to support and earth connectors with a type A interface when removed from equipment. Technical characteristics All these products, except the earthing plug, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Ordering instructions Order 150DR for 12 kV or K150DR for 24 kV applications. The dead-end receptacle can be supplied with an earth lead. Order: -/G. E.g. K150DR/G. Ordering instructions Order 150DP for 12 kV or K150DP for 24 kV applications. Ordering instructions Order 151SOP for 12 kV or K151SOP for 24 kV applications. Ordering instructions Order 250GP for 12 kV or 24 kV applications. 21
  • 22. 200T Separable tee connector Is designed to connect three cables of the same or varying sizes or two cables to equipment. For an adapted bail, please refer to the catalogue or contact our representative. 200X Separable cross connector Is designed to connect four cables of the same or varying sizes or three cables to equipment. For an adapted bail, please refer to the catalogue or contact our representative. 1501J3-U-8 Three-way junction Provides a flexible means of connecting two or three cables of the same or varying sizes. For an adapted bail, please refer to the catalogue or contact our representative. Kit MT Earthing kit for copper tape screened cables Order 200T for 12 kV or K200T for 24 kV applications. Ordering instructions Order 200X for 12 kV or K200X for 24 kV applications. Ordering instructions Order 1501J3-U-8 for 12 kV or K1501J3-U-8 for 24 kV applications. Ordering instructions Order Kit MT for 12 kV or 24 kV applications. 02/2011 Contains a tinned copper braid (25 mm² - L=500 mm), a tinned copper wire for cleating and water sealing mastic. Ordering instructions 22
  • 23. BAIL RESTRAINTS INTERFACE A Application Ordering instructions For use with connectors, receptacles and bushings with an interface A as described by CENELEC EN 50180 and 50181. The type of bail restraint is defined by its intended use with different types of connector, receptacle and/or bushing. To order the bail restraint, specify the type needed. 147BA 149BA For use with: 1. (K)152SR straight connector, 2. (K)200T tee connector and 3. (K)150DR dead-end receptacle. For use with: 1. (K)158LR elbow connector, 2. (K)200T tee connector and 3. (K)150DR dead-end receptacle. 1 3 3 1 2 2 148BA For use with: 1. (K)158LR elbow connector and 2. (K)150DP dead-end plug. 150BA-B1 For use with: 1. (K)158LR elbow connector and 2. an interface A equipment bushing (shown), 250GP earthing plug, (K)151SOP stand-off plug (shown) or (K)1501J3-U-8 three-way junction. 1 2 1 2 02/2011 2 1 23
  • 24. 150TB-1 153BA For use with: 1. (K)200T tee connector and 2. an interface A equipment bushing (shown), 250GP earthing plug, (K)151SOP stand-off plug (shown) or (K)1501J3-U-8 three way junction. For use with: 1. (K)152SR straight connector and 2. (K)150DP dead-end plug. 1 1 1 2 154BA-CS180 2 2 For use with: 1. (K)151SP straight plug and 2. (K)150DR dead-end receptacle. 151BA For use with: 1. (K)152SR straight connector and 2. an interface A equipment bushing (shown), 250GP earthing plug, (K)151SOP stand-off plug (shown) or (K)1501J3-U-8 three-way junction. 1 2 155BA-1 For use with: 1. 2 x (K)152SR straight connector and 2. (K)200T tee connector. 1 1 1 2 2 1 2 152BA 155BA-2 - CS180 For use with: 1. (K)150DR dead-end receptacle and 2. an interface A equipment bushing (shown) or (K)1501J3-U-8 three-way junction. For use with: 1. (K)151SP straight plug and 2. (K)158LR elbow connector or 3. (K)200T tee connector. 2 3 1 02/2011 1 1 2 24
  • 25. 156BA-1 159BA For use with: 1. (K)200T tee connector and 2. (K)150DP dead-end plug. For use with: 1. 2 x (K)158LR elbow connector and 2. (K)200T tee connector. 1 1 1 2 2 157BA - CS181 For use with: 1. (K)152SR straight connector and 2. (K)151SP straight plug. 1 200BA For use with: 1. (K)152SR straight connector and 2. (K)200X cross connector. 2 1 158BA For use with: 1. (K)152SR straight connector, 2. (K)200T tee connector and 3. (K)158LR elbow connector. 1 2 3 201BA 2 For use with: 1. (K)158LR elbow connector and 2. (K)200X cross connector. 02/2011 1 2 25
  • 26. 202BA 206BA For use with: 1. (K)152SR straight connector, 2. (K)200X cross connector and 3. (K)150DR dead-end receptacle. For use with: 1. (K)152SR straight connector, 2. (K)200X cross connector and 3. (K)158LR elbow connector. 3 1 2 1 2 3 203BA For use with: 1. (K)158LR elbow connector, 2. (K)200X cross connector and 3. (K)150DR dead-end receptacle. 3 207BA For use with: 1. 2 x (K)158LR elbow connector and 2. (K)200X cross connector. 1 1 1 2 204BA 2 For use with: 1. (K)200X cross connector and 2. (K)151SP straight plug. 1 208BA 2 For use with: 1. (K)200X cross connector and 2. (K)150DR dead-end receptacle. 205BA For use with: 1. (K)200X cross connector and 2. 2 x (K)152SR straight connector. 2 2 2 02/2011 1 1 26
  • 27. Additional catalogue information on power cable accessories is available by contacting us at the address below: 02/2011 Distributed by: Tel: +44 (0)191 490 1547 Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan(0)191 477 5371 Fax: +44 12, B-9320 Erembodegem Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk Catalogue also available on CD-ROM