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Dosage Form Design: Pharmaceutical
and Formulation Considerations
03/22/15www.PharmInfopedia.com
Dosage Form Design
Pharmaceutics
- study on the: formulation, manufacture, stability,
and effectiveness of pharmaceutical dosage forms
Pharmaceutical ingredients or excipients
-Selective use of these non medicinal agents
- Uses
solubilize thicken stabilize flavor
suspend dilute preserve efficacious
suspend emulsify color appealing closure forms.
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Requirements of a proper design & formulation
of dosage form
Consideration of drug substances:
Physical, chemical & biological characteristics
*compatible with one another - stable, efficacious, attractive,
easy to administer & safe
*manufactured under appropriate measures of quality control
& packaged in containers to make product stable
*labeled to promote correct use & stored under conditions to
maximize shell life
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The Need for Dosage Forms
To protect the drug substance from the destructive
influences of atmospheric oxygen or humidity.
(Coated tablets)
To protect the drug substance from the destructive
influence of gastric acid after oral administration.
(Enteric-coated)
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The Need for Dosage Forms
To conceal the bitter, salty or offensive taste or odor
of a drug substance. (Capsules, Flavored
syrups)
To provide liquid preparations of substances that are
either insoluble or unstable in the desired vehicle.
(Suspension
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The Need for Dosage Forms
To provide clear liquid dosage forms of substances.
(Syrups, Solutions)
To provide rate-controlled drug action. (Controlled-
release tablets)
To provide optimal drug action from topical
administration sites. (Ointments,Creams,
Transdermal patches)
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The Need for Dosage Forms
To provide for insertion of a drug into one of the body’s
orifices (Suppositories)
To provide placement of drugs directly in the
bloodstream or body tissues (Injections)
To provide for optimal drug action through inhalation
therapy (Inhalants, Inhalation aerosols)
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General Considerations in Dosage Form Design
 Determine desired product type - framework for
product development.
 develop and examine initial formulations of the
product:
- desired features: drug release profile bioavailability
clinical effectiveness
- pilot plant studies and production scale-up.
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master formula
- formulation that best meets the goals of the
product
Factors to consider before formulation of a
medicinal agent in one or more dosage forms
 Therapeutic matters (nature of the illness)
 manner it is treated (locally or through systemic
action)
 age and anticipated condition of the patient.
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Preformulation Studies
drug be chemically and physically characterized
define the nature of the drug substance.
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Three ways liquid drug be given in solid form
Liquid substance:
Sealed in soft gelatin capsule
Developed into a solid ester or salt form suitable for
tablets or drug capsules
Mixed with a solid or melted semisolid material
- melted mixtrue is poured into hard gelatin capsules
to harden & capsules sealed
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Preformulation Studies
1. Physical Description
- physical description particle size
crystalline structure melting point solubility.
Chemical properties: structure form
reactivity
- purity of the chemical substance for:
identification and for evaluation of its
chemical, physical, and biologic properties
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Preformulation Studies
2. Microscopic Examination
indication of: particle size and size range of the
raw material along with the crystal structure.
 information in formulation processing
attributable to changes in particle or crystal
characteristics of the drug.
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Preformulation Studies
3. Melting Point Depression
Determines the: purity of the substance
compatibility of various subs before
inclusion in the dosage form
- pure subs: sharp melting point
- impure subs: depressed melting point
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Preformulation Studies
4. Phase Rule
Phase diagrams constructed determines:
- existence & extent of the presence of solid and liquid
phases in binary, ternary & other mixtures
Particle Size
- affects : physical–chemical properties of drug subs’s:
*dissolution rate bioavailability content uniformity
stability taste texture
flow properties absorption sedimentation rate
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Preformulation Studies Polymorphism
- substances can exist in more than one crystalline form
Polymorphic forms – diff. physical-chemical
properties (incl. melting pt. & solubility)
Evaluation of:
*crystal structure (microscopy,
IR spectroscopy, thermal analysis, x-ray
diffraction)
*polymorphism & *solvate form
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Preformulation Studies
Solubility
Determined by equlibrium solubility method
- excess amount of drug + solvent = shaken at constant
temp. over a prolonged period of time until equilibrium is
obtained
Drug possess aqueous solubility - for therapeutic
efficacy.
Insoluble compounds: incomplete/erratic absorption
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Solubility & particle size
Solubility & pH
- drug formulated to liquid product:
adjustment of pH of solvent where drug is dissolved
to adjust solubility
- Weak acidic or basic drugs - require extremes in
pH outside or accepted physiologic limits or that
may cause stability problems with formulation
ingredients.
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Preformulation Studies
Dissolution Rate
time for the drug to dissolve in the fluids at the
absorption site (rate-limiting step in absorption).
Dissolution rate of drugs - increased by decreasing
the particle size.
for higher dissolution rate
- use a highly water soluble salt of the parent
substance.
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2 methods in determining dissolution rates
of chemical compounds
1.Constant surface method
- intrinsic dissolution rate of the agent
- Characteristic of compound & solvent under fixed
experimental conditions
- mg dissolved/min/cm square
2.Particulate dissolution
- Weighed amount of powdered sample +
dissolution medium in constant agitation system
- to study the influence of particle size, surface area,
and excipients upon the active agent
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Fick’s law (law of diffusion)
- describes the:
* relationship of diffusion & dissolution of the active
drug in the dosage form & when administered in the
body
- 1st
law
*relates to a steady state flow
- 2nd
law
*relates to a change in conc. of drug with time, at any
distance, or a nonsteady state of flow
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Preformulation Studies
Membrane Permeability
Everted intestinal sac
- determines degree & rate of passage of drug through the
membrane sac by passive & active transport
early assessment of passage of drug molecules across
biologic membranes
To produce a biologic response - drug molecule must first
cross a biologic membrane
The biologic membrane (lipid barrier) - permits
absorption of lipid soluble substance by passive diffusion
Molecules’ lipophilic character – measured by the oil-
water coefficient
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Basis of pH-partition coefficient
Interrelationship at the absorption site & absorption
characteristics of various drugs:
Dissociation constant
lipid solubility
pH
Indication of absorption expectations:
Data from basic physicochemical studies: pKa, solubility &
dissolution rate
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Preformulation Studies
Partition Coefficient
selection of appropriate extraction solvents, drug
stability, use of salting-out additives and
environmental concerns.
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Preformulation Studies
pKa / Dissociation Constants
extent of ionization of drug - strong effect on
formulation & pharmacokinetic parameters of the
drug
determined by potentiometric titration
- for the pharmacist important:
*predicting precipitation in admixtures
*calculating solubility of drugs at certain pH values
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Stability
-extent a product retains within specified
limits and through its period of storage and use
Stability studies conducted in the
preformulation phase:
Solid-state of the drug alone
Solution phase
with the expected excipients
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Drug and Drug Product Stability
Evaluation of:
- physical and chemical stability of pure drug
substances -important for preformulation.
Drug Stability : Mechanisms of Degradation
-Chemically drug substances with different susceptibilities
toward chemical instability:
alcohols, phenols, aldehydes, ketones, esters, ethers, acids,
salts, alkaloids, glycosides and others.
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most frequently encountered destructive
process:
Hydrolysis (solvolysis process)
- (drug) molecules interact with water molecule to
yield breakdown product.
- susceptible to the hydrolytic process: esters,
substituted amides, lactones, and lactams
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most frequently encountered destructive
process:
OXIDATION
- loss of electrons from an atom or molecule;
- involves free radicals (molecules or atoms
containing one or more unpaired electrons).
- destructive to: aldehydes, alcohols, phenols,
sugars, alkaloids & unsaturated fats & oils
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Drug and Drug Product Stability:
A. Kinetics and Shelf Life
Five types of stability
1. Chemical –active ingredient retains chemical integrity
and labeled potency within the specified limits.
- important for selecting:
*storage conditions (temp., light, humidity)
*proper container for dispensing
*anticipating interactions when mixing drugs & dosage
forms
- must know reaction order & rate
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2. Physical - original physical properties, appearance,
palatability, uniformity, dissolution and
suspendability are retained.
3. Microbiologic –sterility/resistance to
microbial growth
4. Therapeutic –therapeutic effect remains
unchanged
5. Toxicologic - no significant increase in
toxicity occurs.
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Drug and Drug Product Stability:
B. RATE REACTIONS
- description of the drug concentration with
respect to time.
C. Q10 METHOD
- estimate the shelf life of a product that has
been stored or to be stored under a different set of
conditions.
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ENHANCING STABILITY
drugs subjected to hydrolysis
*water reduced or eliminated from the system.
*water-liable drugs - waterproof protective coating
applied in the tablet.
*in liquid formulation - water replaced by substitute
liquids.
*suspending them in nonaqueous vehicle
*for injectable products – anhydrous vegetable
oils may be used as solvent
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ENHANCING STABILITY
For unstable antibiotic drugs (aq. prepn desired)
- supplied in dry form for reconstitution before dispensing
For unstable prepns: storage under refrigeration
pH – major determinant in stability
- optimum stability: pH 5 & 6
- buffering agents increases stability
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ENHANCING STABILITY
oxygen sensitive drugs
* prepared in dry state
*packaged in sealed containers with air replaced by
inert gas (Nitrogen, carbon dioxide).
* add antioxidants (for stability):
- in aq. Prepns:
Na2SO3, NaHSO3, H3PO2, ascorbic acid
- in oleaginous/unctous prepns:
alpha tocopherol, butylhydroxyanisole &
ascorbyl parmitate
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ENHANCING STABILITY
trace metals in drug, solvent, container or
stopper
- source of difficulty in preparing stable solns
of oxidizable drugs
- eliminated by:
*purification of source of contaminant
*complexing or binding metal by using
specialized agents (chelating agents- Ca
disod edetate & EDTA)
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ENHANCING STABILITY
Light
- catalyst to oxidation reactions
- prepns packaged in light resistant or opaque
containers
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In summary : easily oxidizable drugsmay
be stabilized in formulation by:selective exclusion from the system of:
oxygen oxidizing agents trace metals
light heat other chemical
catalysis
 add to create and maintain a favorable pH:
antioxidants chelating agents
buffering agents
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Other destructive process in pharmaceutical
preparations
Polymerization
- reaction between two or more identical molecules with
resultant formation of new & generally larger molecule
(formaldhyde)
Process where one or more active chemical groups removed:
Chemical decarboxylation
deamination
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Decarboxylation
- decomposition of RCOOH & release of CO2
Deamination
- removal of nitrogen containing group from organic
amine (ex. Insulin)
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Importance of Drug Stability
in preclin. testing and in clinical (human) trials
- for a true and accurate assessment of the
drug/drug prod evaluated
marketed drug product
- for the safety and effectiveness when distributed
and during the entire course of its shelf-life and use
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Product stability assessed before marketing:
Formulation
Influence of:
- pharmaceutic ingredients present
- container & closure
Manufacturing & processing conditions
Packaging components & conditions of
warehousing/storage
Conditions of shipping, temp., light & humidity
Shelf life & patient utilization
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stability testing considerations
product containers, closures, and other packaging
features
parenteral and other sterile prods must meet sterility
test stds
- to ensure protection against microbial
contamination
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Drug instability detected
Change in:
physical appearance, color, odor, taste or texture of
the formulation
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Scientific data pertaining to the stability of
a formulationleads to:
*prediction of the expected shelf-life of the
proposed product
*redesign of the drug (to more stable salt or
ester form)
*reformulation of the dosage form.

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Accelerated stability testing
Use of exaggerated conditions of temp., humidity, light &
others
accelerated temp
- 6 mons study at 40o
C with 75% relative humidity

Short tem accelerated studies
Determines most stable of the proposed formulations for a
drug product
lesser temp and humidity
- 30o
C and 60% humidity
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Stress testing
- temp. elevations in 10o
increments higher than used
in accelerated studies
- employed until chem.. or phy. Degradation
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Long term stability studies
product is subjected to different climatic zones
(temp. & humidity)nationally & internationally
predicted from the data generated from continuing
stability studies
12 months minimum and conducted at 25o
C +/- 2o
C
and at a relative humidity of 60% +/- 5%
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PACKAGING & STORAGE of
PHARMACEUTICALS
 labeling is essential for:
*prod. stability
*efficacious use
CONTAINERS
- stds for packaging of pharmaceuticals by
manufacturers are contained in the CGMP
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Tests performed depending on the intended
use and type of container:
 physicochem. tests
 light-transmission tests for glass or plastic
 drug compatibility
 leaching and or migration tests,
 vapor-transmission test for plastics, moisture barrier tests, toxicity
studies for plastics,
 valve, actuator, metered-dose, partical size, spray characteristics, leak
testing for aerosols,
 sterility and permeation tests for parenteral containers
 drug stability for all packaging
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According to USP:
CONTAINER
- holds the article and is or may be in direct contact
with the article
IMMEDIATE CONTAINER
- in direct contact with the article at all times
Closure
- part of the container
 Closure & container
- clean and dry prior to its being filled with the drug
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CLASSIFICATION OF CONTAINERS BY THE USP according
to their ability to protect their contents from external
conditions:
well-closed container
- protects the contents from extraneous solids and from:
*loss of the article under ordinary conditions of handling, shipment,
storage & distribution
tight container
- protects the contents from contamination by extraneous liqs., solids,
or vapors, from:
* loss of the articles, and from efflorescence, deliquescence, or
evaporation under the ordinary or customary conditions of handling,
shipment, storage and distribution and is capable of tight re-closure
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CLASSIFICATION OF CONTAINERS BY THE USP according
to their ability to protect their contents from external
conditions:
hermetic container
- impervious/resistant to air or any other gas under the ordinary or
customary conditions of handling, shipment, storage, and distribution
- those sterile are generally used to hold prepns intended for injection
or parenteral adm
single-dose container
- quantity of drug contained is intended as a single dose and when
opened cannot be resealed with assurance that sterility has been
maintained
- includes fusion-sealed ampules, pre-filled syringes and cartridges
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CLASSIFICATION OF CONTAINERS BY THE USP according
to their ability to protect their contents from external
conditions:
 single-dose container
- designed to hold a quantity of drug intended for adm as a single dose promptly
after the container is opened
- single-unit package is termed a unit-dose package when dispensed to a
patient
- may be performed on a large scale by a manufacturer or distributor or on a
smaller scale by the pharmacy dispensing the medication
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CLASSIFICATION OF CONTAINERS BY THE USP according
to their ability to protect their contents from external
conditions:
multiple-dose container
- hermetic container that permits withdrawal of successive portions of
the contents without changing the strength or endangering the quality
or purity of the remaining portion
- referred as vials
- contain more than a single unit or dose of the medication
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Tablets, capsules & oral liquids
- packaged in single-unit or multiple-unit containers
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Single-unit packages
 convenient & sanitary means of maintaining and utilizing the
medication
 advantages:
*positive ID of each dosage unit and reduction of medication
errors
*reduced contamination of the drug due to its protective
wrapping
*reduced dispensing time
*greater ease of inventory control in the pharmacy or nursing
station
*elimination of waste through better medication management
with less discarded medication
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Packaging materials
- may be combinations of paper, foil, plastics or
cellophane
Packaging of solid dosage forms in:
*clear plastic or aluminum blister wells
- most popular method of single-unit
packaging
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Oral liquids
- may be single-unit dispensed in:
*paper *plastic *foil cups
*pre-packaged and dispensed in glass
containers (with threaded caps or crimped
aluminum caps)
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Light resistant containers
required by many pharmaceutical prods to protect them
from photochem. deterioration
amber glass or light resistant opaque plastic will reduce
light transmission sufficiently to protect a light-sensitive
pharmaceutical
UV absorbers may be added to plastic to decrease the
transmission of short UV rays
must meet the USP stds w/c define the acceptable limits of
light transmission at any wavelength of light between 290
and 450 nm
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Classification of glass used in packaging pharmaceuticals depending upon
the chem.. constitution of the glass and its ability to resist deterioration:
Type I highly resistant, borosilicate glass
 II treated soda-lime glass
 III soda-lime glass
 NP gen. purpose soda-lime glass
Types I, II & III for parenteral prods
 Type NP – for non-parenteral
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Newer plastic materials used:
PET – polyethylene terephthalate
amorphous PET (APET)
PET glycol (PETG)
APET & PETG
- excellent transparency, luster and can be sterilized
with gamma radiation
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Problems encountered in the use of plastics in
packaging:
permeability of the containers to atmospheric oxygen and
to moisture vapor
leaching of the constituents of the container to the internal
contents
absorption of drugs from the contents to the container
transmission of light through the container
alteration of the container upon storage
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properties of plastics may be altered
addition of:
- plasticizers, stabilizers, antioxidants, antistatic agts,
antimold agts, colorants, and others
drug subs’s subjected to oxidative degradation
- may undergo a greater degree of degradation when
packaged in plastic as compared to glass
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LEACHING
movement of components of a container into the contents
Cpds leached from the plastic containers:
polymer additives as the plasticizers, stabilizers or
antioxidants
occurs when liq. or semi-solid dosage forms are packaged
in plastic
little leaching occurs for tabs or caps packaged in plastic
Influenced by:
*temp *excessive agitation of the filled container
*solubilizing effect of liq. contents on one or more of the
polymer additives
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Soft-walled plastic containers of PVC – polyvinyl Cl
- used to package IV solns and blood for
transfusion

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SORPTION
 binding of molecules to polymer materials
 absorption and adsorption are considered
 occurs through chem. or phy. means due to:
*chem.. structure of the solute molecules
*phy. and chem. properties of the polymer
 occurs with active pharmacologic agts or with pharmaceu. excipients
thus, ings must be examined in the proposed plastic packaging to
determine its tendency
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Pharmacist should dispense medication to patients
in:
- same type & quality of container used by the
manufacturer of the product.
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Child-Resistant/Adult-Senior Use Packaging
 Child-resistant container
- defined as:
*significantly difficult for children under 5 years of age to open
or to obtain a harmful amount of its contents within a
reasonable time
*not difficult for “normal adults” to use properly.
 Child-proof closures
- initial regulations called for its use for
*aspirin products *certain household chemical products
- shown to have a significant potential for causing accidental poisoning
in youngsters
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Drugs intended for oral use
 dispensed by the pharmacist to the patient in containers having child-
resistant closures unless the prescriber or the patient specifically
requests otherwise, or unless the product is specifically exempt from
the requirement
 Adults, particularly the elderly or those with arthritis or weakened
hand-strength (with difficulty opening child-resistant packages)
- the regulations were amended and (1998) to require that child-
resistant containers be capable of being readily opened by senior adults
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STORAGE
product must be stored under proper conditions
- to ensure the stability of a pharmaceutical prepn
for the period of its intended shelf life
Labeling of each product
- includes the desired conditions of storage
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Terms employed for the desired conditions
as defined by the USP:
Cold
- any temp not exceeding 8o
C (46o
F)
- a refrigerator is a cold place where the temp. is
maintained bet. 2o and 8oC (36o and 46oF)
 Cool
- any temp bet. 8o
and 15o
C (46o
and 59o
F)
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Terms employed for the desired conditions
as defined by the USP:
 Room Temp.
- temp prevailing in a working area
- 20o
to 25o
C (68o
F to 77o
F) but also allows for temp variations
bet 15o
and 30o
C (59o
and 86o
F) experienced in pharmacies,
hospitals, and drug warehouses
 Warm
- any temp bet 30o
and 40o
C (86o
and 104o
F)
 Excessive Heat
- any temp above 40o
C (104o
F)
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Protection from Freezing
protects the product from:
*freezing
*risk of breakage of the container
*loss of strength or potency
*destructive alteration of the dosage form
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Stability Testing
Signs of degradation of the specific dosage forms
must be observed and reported.
 Tablets : Apperance (cracking, chipping, mottling),
friability, hardness, color.
 Capsules: Moisture tackiness, color appearance, shape,
brittleness and dissolution
 Oral Solutions and Suspensions: Appearance, precipitation,
pH, color, odor, dispersibility (suspension) and clarity
(solutions)
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Oral Powders: Appearance, color, odor, moisture
Metered–dose inhalation aerosols delivered dose per
activation, number of metered doses, color, particle
size distribution, loss of propellant, pressure, valve
corrosion, spray pattern, absence of pathogenic
microorganism
Topical creams: ointments, lotions, solutions, and
gels. Appearance, color, homogeneity, odor, pH,
resuspendability (lotions), consistency, particle size,
distribution strength, weight loss.
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Opthalmic and Nasal and Oral inhalation
preparations: Appearance, color consistency,
pH, clarity (solutions), particle size, and
resuspendability (suspensions, ointments),
strength and sterility.
Small Volume Parenterals: Appearnace, color,
clarity, particulate matter, pH volumes and
extractables (when plastic containers are
used), sterility, pyrogenicity and closure
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Suppositories: Softening range; appearance
and melting.
Emulsions: Appearance (such as phase
separation) color, odor, pH, and viscosity.
Controlled release membrane drug delivery
systems: seal strength of thr drug reservoir,
decomposition products, membrane integrity,
drug strength and drug release rate.
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FDA guidelines on stability for
extemporaneous compounding
Nonaqueous liquids & solid formulations
(source of active ingredient)’s
- not later than 25% of the time remaining until the
product’s expiration date or 6 months, whichever is earlier
Nonaqueous liqs & solid formulations in w/c USP or NF
substance (source of ing)
- beyond-use not later than 14 days in storage at cold
temperatures
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FDA guidelines on stability for
extemporaneous compounding
Other formulations beyond-use date of the
intended duration of therapy or 30 days
whichever is earlier
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PHARMACIST:
 oral aq. liq prepns made from existing tab or cap formulation
- pharmacist should make up only at most a 14 days supply and
must be stored in a ref.
 must dispense the medication in a container conducive to
stability and use
- advise the patient of the proper method of use and conditions
of storage of the medication
 when compounding on the basis of extrapolated or less than
concrete information
- should keep the formulation simple and not to shortcut but
use the necessary pharmaceutical adjuvants to prepare the
prescription

03/22/15www.PharmInfopedia.com
Stability testing
manufactured products - shelf life of 2 or more years
to ensure stability at the time of consumption.
expiration date - limits the time during which the
product may be dispensed by the pharmacist or used
by the patient.
03/22/15www.PharmInfopedia.com
PHARMACEUTIC INGREDIENTS
required in preparing the drug subs. into a final
dosage form
for each dosage form:
*establish the primary features of the prod
*contribute to the physical form, texture,
stability, taste and over all appearance
03/22/15www.PharmInfopedia.com
Pharmaceutical Ingredients and Excipients
Definition of terms
Solvents are used to dissolve the drug substance.
Flavors and sweeteners are used to make the product
more palatable
Colorants are added to enhance appeal
Preservatives may be added to prevent microbial
growth
03/22/15www.PharmInfopedia.com
Pharmaceutical Ingredients and Excipients
Stabilizers (antioxidants and chelating) - to prevent
decomposition.
Diluents or fillers - to increase the bulk of the formulation.
Binders – to cause adhesion of the powdered drug and
pharmaceutical substances.
Antiadherents or lubricants to assist smooth tablet
information.
03/22/15www.PharmInfopedia.com
Pharmaceutical Ingredients and Excipients
Disintegrating agents - promote tablet break up
after administration and coatings to improve
stability, control disintegration or enhance
appearance.
03/22/15www.PharmInfopedia.com
Sweetening Pharmaceuticals
used in foods and pharmaceuticals:
*sucrose
*artificial sweetening agents
SWEETENING PHARMACEUTICALS
- mask unwanted taste
- commonly used - sucrose
-Delaney Clause: no new food additives may be
used if animal studies/appropriate tests showed that
it caused cancer
03/22/15www.PharmInfopedia.com
Saccharin & cyclamate - used in foods
-“generally recognized as safe” (before the
amendment’s passage)
- use on rats: developed incidence of bladder
tumors (cancer)
- continued availability but warning labels be used
-cyclamates (banned) - possible carcinogenicity,
genetic damage, testicular atrophy
03/22/15www.PharmInfopedia.com
Sweetening Pharmaceuticals
Aspartame –
- 1st artificial sweetener (1958 amendment)
w/ requirement for pre-marketing proof of safety.
- Acesulfame potassium (nonnutritive sweetener)
- structurally similar to saccharin (USP approved)
-130 times as sweet as sucrose, excreted unchanged in
the urine;
- more stable than aspartame
- Stevia (Stevia rebaudiana Bertoni)
– new sweetening agent: natural, nontoxic, safe,
30x sweeter than cane sugar/sucrose 03/22/15www.PharmInfopedia.com
Sucrose Saccharin aspartame
Source Sugar cane;
sugar beet
Chemical
synthesis;
phthalic
anhydride
Methyl ester
dipeptide of
phenylalanine
and aspartic
acid
Relative
sweetness
1 300 180-200
Bitterness None Moderate to
strong
none
After taste None Moderate to
strong metallic
to bitter
none
Calories acid
stability
4/g 0 4/g
Acid stability good Excellent fair
03/22/15www.PharmInfopedia.com
Coloring Pharmaceuticals
for esthetics.
Coal tar (pix carbonis)
- thick black viscid liquid
- by product of destructive distillation of coal.
- source of synthetic coloring agents in pharm.
products in the middle of the 19th
century
Dyes – added to pharmaceutical prens in the form of
diluted solutions
Lakes - commonly used in the form of fine
dispersions or suspensions.
03/22/15www.PharmInfopedia.com
Coloring Pharmaceuticals
 90% of the dyes used in the products - synthesized from
derivative of benzene (aniline)
 FDA - regulates use color additives in foods, drugs, and
cosmetics (Federal Food, Drug, and Cosmetic Act of 1938)
- FD&C color additives - foods, drugs, and cosmetics
- D&C color additives - drugs, some in cosmetics &
medical devices
- external D&C color additives - restricted to external
parts
of the body (not including the lips and other parts that
are covered by mucous membrane)
03/22/15www.PharmInfopedia.com
Factors in selecting dyes
Solubility of prospective dye
pH & pH stability of the preparation to be colored
Dyes must be photostable
03/22/15www.PharmInfopedia.com
Preservatives
liquid and semisolid preparations
- must be preserved against microbial
contamination.
03/22/15www.PharmInfopedia.com
Sterilization and Preservation
some types of pharmaceutical products
(ex. Ophthalmic and injectable preparations)
- sterilized by physical methods :
*autoclaving (20min at 15 lb. press. &
121°C, dry heat at 180°C for 1 hr)
*bacterial filtration.
03/22/15www.PharmInfopedia.com
Sterilization and Preservation
Preparations that provide excellent growth media for
microbes
- aqueous preparations: syrups, emulsions,
suspensions
- semi solid preparations particularly creams.
- hydro-alcoholic & most alcoholic preparation
*may not require addition of chemical
preservative
03/22/15www.PharmInfopedia.com
Sterilization and Preservation
prevent microbial growth:
*15% alcohol in acid media
*18% alcohol in alkaline media.
Alcohol-containing pharmaceuticals (elixirs, spirits,
and tinctures) - self sterilizing and do not require
additional preservation.
03/22/15www.PharmInfopedia.com
Preservative Selection
 Considerations in selecting preservative in pharmaceutical
preparations:
1. prevents the growth of the type of microorganisms
( contaminants of the preparations)
2. soluble enough in water to achieve adequate
concentrations in aqueous phase with two or more phase
systems
3. proportion of preservative remaining undissociated at the pH
of preparation (can penetrate the microorganism &
destroy its integrity).
03/22/15www.PharmInfopedia.com
Preservative Selection
4. concentration of the preservative does not affect the
safety/comfort of the patient
5. with adequate stability and not reduced in
concentration by chemical
decomposition/volatilization
6. compatible with all other formulative ingredients and
does not interfere with them
7. does not adversely affect the preparation’s container
or closure.
03/22/15www.PharmInfopedia.com
Mode of action
Mechanisms preservative interfere with microbial growth,
multiplications, and metabolism:
1. Modifications of cell membrane permeability and leakage of
cell constituents (partial lysis)
2. Lysis and cytoplasmic leakage
3. Irreversible coagulation of cytoplasmic constituents
4. Inhibition of cellular metabolism by interfering with enzyme
systems/inhibition of cell wall synthesis
5. Oxidation of cellular constituents
6. Hydrolysis
03/22/15www.PharmInfopedia.com
PRESERVATIVE UTILIZATION
PRESERVATIVES:
- suitable substances added to enhance its permanency
or usefulness
- examples: commonly employed:
benzoic acid alcohol
sodium benzoate phenylmercuric nitrate and acetate
phenol benzalkonium chloride
03/22/15www.PharmInfopedia.com
IV prepns in large volumes as blood
replenishers/nutrients
- no bacteriostatic additives
Injectable prepns in small volumes
- can be preserved with suitable preservatives
03/22/15www.PharmInfopedia.com
END
03/22/15www.PharmInfopedia.com

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Dosage form design

  • 1. Dosage Form Design: Pharmaceutical and Formulation Considerations 03/22/15www.PharmInfopedia.com
  • 2. Dosage Form Design Pharmaceutics - study on the: formulation, manufacture, stability, and effectiveness of pharmaceutical dosage forms Pharmaceutical ingredients or excipients -Selective use of these non medicinal agents - Uses solubilize thicken stabilize flavor suspend dilute preserve efficacious suspend emulsify color appealing closure forms. 03/22/15www.PharmInfopedia.com
  • 3. Requirements of a proper design & formulation of dosage form Consideration of drug substances: Physical, chemical & biological characteristics *compatible with one another - stable, efficacious, attractive, easy to administer & safe *manufactured under appropriate measures of quality control & packaged in containers to make product stable *labeled to promote correct use & stored under conditions to maximize shell life 03/22/15www.PharmInfopedia.com
  • 4. The Need for Dosage Forms To protect the drug substance from the destructive influences of atmospheric oxygen or humidity. (Coated tablets) To protect the drug substance from the destructive influence of gastric acid after oral administration. (Enteric-coated) 03/22/15www.PharmInfopedia.com
  • 5. The Need for Dosage Forms To conceal the bitter, salty or offensive taste or odor of a drug substance. (Capsules, Flavored syrups) To provide liquid preparations of substances that are either insoluble or unstable in the desired vehicle. (Suspension 03/22/15www.PharmInfopedia.com
  • 6. The Need for Dosage Forms To provide clear liquid dosage forms of substances. (Syrups, Solutions) To provide rate-controlled drug action. (Controlled- release tablets) To provide optimal drug action from topical administration sites. (Ointments,Creams, Transdermal patches) 03/22/15www.PharmInfopedia.com
  • 7. The Need for Dosage Forms To provide for insertion of a drug into one of the body’s orifices (Suppositories) To provide placement of drugs directly in the bloodstream or body tissues (Injections) To provide for optimal drug action through inhalation therapy (Inhalants, Inhalation aerosols) 03/22/15www.PharmInfopedia.com
  • 8. General Considerations in Dosage Form Design  Determine desired product type - framework for product development.  develop and examine initial formulations of the product: - desired features: drug release profile bioavailability clinical effectiveness - pilot plant studies and production scale-up. 03/22/15www.PharmInfopedia.com
  • 9. master formula - formulation that best meets the goals of the product Factors to consider before formulation of a medicinal agent in one or more dosage forms  Therapeutic matters (nature of the illness)  manner it is treated (locally or through systemic action)  age and anticipated condition of the patient. 03/22/15www.PharmInfopedia.com
  • 10. Preformulation Studies drug be chemically and physically characterized define the nature of the drug substance. 03/22/15www.PharmInfopedia.com
  • 11. Three ways liquid drug be given in solid form Liquid substance: Sealed in soft gelatin capsule Developed into a solid ester or salt form suitable for tablets or drug capsules Mixed with a solid or melted semisolid material - melted mixtrue is poured into hard gelatin capsules to harden & capsules sealed 03/22/15www.PharmInfopedia.com
  • 12. Preformulation Studies 1. Physical Description - physical description particle size crystalline structure melting point solubility. Chemical properties: structure form reactivity - purity of the chemical substance for: identification and for evaluation of its chemical, physical, and biologic properties 03/22/15www.PharmInfopedia.com
  • 13. Preformulation Studies 2. Microscopic Examination indication of: particle size and size range of the raw material along with the crystal structure.  information in formulation processing attributable to changes in particle or crystal characteristics of the drug. 03/22/15www.PharmInfopedia.com
  • 14. Preformulation Studies 3. Melting Point Depression Determines the: purity of the substance compatibility of various subs before inclusion in the dosage form - pure subs: sharp melting point - impure subs: depressed melting point 03/22/15www.PharmInfopedia.com
  • 15. Preformulation Studies 4. Phase Rule Phase diagrams constructed determines: - existence & extent of the presence of solid and liquid phases in binary, ternary & other mixtures Particle Size - affects : physical–chemical properties of drug subs’s: *dissolution rate bioavailability content uniformity stability taste texture flow properties absorption sedimentation rate 03/22/15www.PharmInfopedia.com
  • 16. Preformulation Studies Polymorphism - substances can exist in more than one crystalline form Polymorphic forms – diff. physical-chemical properties (incl. melting pt. & solubility) Evaluation of: *crystal structure (microscopy, IR spectroscopy, thermal analysis, x-ray diffraction) *polymorphism & *solvate form 03/22/15www.PharmInfopedia.com
  • 17. Preformulation Studies Solubility Determined by equlibrium solubility method - excess amount of drug + solvent = shaken at constant temp. over a prolonged period of time until equilibrium is obtained Drug possess aqueous solubility - for therapeutic efficacy. Insoluble compounds: incomplete/erratic absorption 03/22/15www.PharmInfopedia.com
  • 18. Solubility & particle size Solubility & pH - drug formulated to liquid product: adjustment of pH of solvent where drug is dissolved to adjust solubility - Weak acidic or basic drugs - require extremes in pH outside or accepted physiologic limits or that may cause stability problems with formulation ingredients. 03/22/15www.PharmInfopedia.com
  • 19. Preformulation Studies Dissolution Rate time for the drug to dissolve in the fluids at the absorption site (rate-limiting step in absorption). Dissolution rate of drugs - increased by decreasing the particle size. for higher dissolution rate - use a highly water soluble salt of the parent substance. 03/22/15www.PharmInfopedia.com
  • 20. 2 methods in determining dissolution rates of chemical compounds 1.Constant surface method - intrinsic dissolution rate of the agent - Characteristic of compound & solvent under fixed experimental conditions - mg dissolved/min/cm square 2.Particulate dissolution - Weighed amount of powdered sample + dissolution medium in constant agitation system - to study the influence of particle size, surface area, and excipients upon the active agent 03/22/15www.PharmInfopedia.com
  • 21. Fick’s law (law of diffusion) - describes the: * relationship of diffusion & dissolution of the active drug in the dosage form & when administered in the body - 1st law *relates to a steady state flow - 2nd law *relates to a change in conc. of drug with time, at any distance, or a nonsteady state of flow 03/22/15www.PharmInfopedia.com
  • 22. Preformulation Studies Membrane Permeability Everted intestinal sac - determines degree & rate of passage of drug through the membrane sac by passive & active transport early assessment of passage of drug molecules across biologic membranes To produce a biologic response - drug molecule must first cross a biologic membrane The biologic membrane (lipid barrier) - permits absorption of lipid soluble substance by passive diffusion Molecules’ lipophilic character – measured by the oil- water coefficient 03/22/15www.PharmInfopedia.com
  • 23. Basis of pH-partition coefficient Interrelationship at the absorption site & absorption characteristics of various drugs: Dissociation constant lipid solubility pH Indication of absorption expectations: Data from basic physicochemical studies: pKa, solubility & dissolution rate 03/22/15www.PharmInfopedia.com
  • 24. Preformulation Studies Partition Coefficient selection of appropriate extraction solvents, drug stability, use of salting-out additives and environmental concerns. 03/22/15www.PharmInfopedia.com
  • 25. Preformulation Studies pKa / Dissociation Constants extent of ionization of drug - strong effect on formulation & pharmacokinetic parameters of the drug determined by potentiometric titration - for the pharmacist important: *predicting precipitation in admixtures *calculating solubility of drugs at certain pH values 03/22/15www.PharmInfopedia.com
  • 26. Stability -extent a product retains within specified limits and through its period of storage and use Stability studies conducted in the preformulation phase: Solid-state of the drug alone Solution phase with the expected excipients 03/22/15www.PharmInfopedia.com
  • 27. Drug and Drug Product Stability Evaluation of: - physical and chemical stability of pure drug substances -important for preformulation. Drug Stability : Mechanisms of Degradation -Chemically drug substances with different susceptibilities toward chemical instability: alcohols, phenols, aldehydes, ketones, esters, ethers, acids, salts, alkaloids, glycosides and others. 03/22/15www.PharmInfopedia.com
  • 28. most frequently encountered destructive process: Hydrolysis (solvolysis process) - (drug) molecules interact with water molecule to yield breakdown product. - susceptible to the hydrolytic process: esters, substituted amides, lactones, and lactams 03/22/15www.PharmInfopedia.com
  • 29. most frequently encountered destructive process: OXIDATION - loss of electrons from an atom or molecule; - involves free radicals (molecules or atoms containing one or more unpaired electrons). - destructive to: aldehydes, alcohols, phenols, sugars, alkaloids & unsaturated fats & oils 03/22/15www.PharmInfopedia.com
  • 30. Drug and Drug Product Stability: A. Kinetics and Shelf Life Five types of stability 1. Chemical –active ingredient retains chemical integrity and labeled potency within the specified limits. - important for selecting: *storage conditions (temp., light, humidity) *proper container for dispensing *anticipating interactions when mixing drugs & dosage forms - must know reaction order & rate 03/22/15www.PharmInfopedia.com
  • 31. 2. Physical - original physical properties, appearance, palatability, uniformity, dissolution and suspendability are retained. 3. Microbiologic –sterility/resistance to microbial growth 4. Therapeutic –therapeutic effect remains unchanged 5. Toxicologic - no significant increase in toxicity occurs. 03/22/15www.PharmInfopedia.com
  • 32. Drug and Drug Product Stability: B. RATE REACTIONS - description of the drug concentration with respect to time. C. Q10 METHOD - estimate the shelf life of a product that has been stored or to be stored under a different set of conditions. 03/22/15www.PharmInfopedia.com
  • 33. ENHANCING STABILITY drugs subjected to hydrolysis *water reduced or eliminated from the system. *water-liable drugs - waterproof protective coating applied in the tablet. *in liquid formulation - water replaced by substitute liquids. *suspending them in nonaqueous vehicle *for injectable products – anhydrous vegetable oils may be used as solvent 03/22/15www.PharmInfopedia.com
  • 34. ENHANCING STABILITY For unstable antibiotic drugs (aq. prepn desired) - supplied in dry form for reconstitution before dispensing For unstable prepns: storage under refrigeration pH – major determinant in stability - optimum stability: pH 5 & 6 - buffering agents increases stability 03/22/15www.PharmInfopedia.com
  • 35. ENHANCING STABILITY oxygen sensitive drugs * prepared in dry state *packaged in sealed containers with air replaced by inert gas (Nitrogen, carbon dioxide). * add antioxidants (for stability): - in aq. Prepns: Na2SO3, NaHSO3, H3PO2, ascorbic acid - in oleaginous/unctous prepns: alpha tocopherol, butylhydroxyanisole & ascorbyl parmitate 03/22/15www.PharmInfopedia.com
  • 36. ENHANCING STABILITY trace metals in drug, solvent, container or stopper - source of difficulty in preparing stable solns of oxidizable drugs - eliminated by: *purification of source of contaminant *complexing or binding metal by using specialized agents (chelating agents- Ca disod edetate & EDTA) 03/22/15www.PharmInfopedia.com
  • 37. ENHANCING STABILITY Light - catalyst to oxidation reactions - prepns packaged in light resistant or opaque containers 03/22/15www.PharmInfopedia.com
  • 38. In summary : easily oxidizable drugsmay be stabilized in formulation by:selective exclusion from the system of: oxygen oxidizing agents trace metals light heat other chemical catalysis  add to create and maintain a favorable pH: antioxidants chelating agents buffering agents 03/22/15www.PharmInfopedia.com
  • 39. Other destructive process in pharmaceutical preparations Polymerization - reaction between two or more identical molecules with resultant formation of new & generally larger molecule (formaldhyde) Process where one or more active chemical groups removed: Chemical decarboxylation deamination 03/22/15www.PharmInfopedia.com
  • 40. Decarboxylation - decomposition of RCOOH & release of CO2 Deamination - removal of nitrogen containing group from organic amine (ex. Insulin) 03/22/15www.PharmInfopedia.com
  • 41. Importance of Drug Stability in preclin. testing and in clinical (human) trials - for a true and accurate assessment of the drug/drug prod evaluated marketed drug product - for the safety and effectiveness when distributed and during the entire course of its shelf-life and use 03/22/15www.PharmInfopedia.com
  • 42. Product stability assessed before marketing: Formulation Influence of: - pharmaceutic ingredients present - container & closure Manufacturing & processing conditions Packaging components & conditions of warehousing/storage Conditions of shipping, temp., light & humidity Shelf life & patient utilization 03/22/15www.PharmInfopedia.com
  • 43. stability testing considerations product containers, closures, and other packaging features parenteral and other sterile prods must meet sterility test stds - to ensure protection against microbial contamination 03/22/15www.PharmInfopedia.com
  • 44. Drug instability detected Change in: physical appearance, color, odor, taste or texture of the formulation 03/22/15www.PharmInfopedia.com
  • 45. Scientific data pertaining to the stability of a formulationleads to: *prediction of the expected shelf-life of the proposed product *redesign of the drug (to more stable salt or ester form) *reformulation of the dosage form.  03/22/15www.PharmInfopedia.com
  • 46. Accelerated stability testing Use of exaggerated conditions of temp., humidity, light & others accelerated temp - 6 mons study at 40o C with 75% relative humidity  Short tem accelerated studies Determines most stable of the proposed formulations for a drug product lesser temp and humidity - 30o C and 60% humidity 03/22/15www.PharmInfopedia.com
  • 47. Stress testing - temp. elevations in 10o increments higher than used in accelerated studies - employed until chem.. or phy. Degradation 03/22/15www.PharmInfopedia.com
  • 48. Long term stability studies product is subjected to different climatic zones (temp. & humidity)nationally & internationally predicted from the data generated from continuing stability studies 12 months minimum and conducted at 25o C +/- 2o C and at a relative humidity of 60% +/- 5% 03/22/15www.PharmInfopedia.com
  • 49. PACKAGING & STORAGE of PHARMACEUTICALS  labeling is essential for: *prod. stability *efficacious use CONTAINERS - stds for packaging of pharmaceuticals by manufacturers are contained in the CGMP 03/22/15www.PharmInfopedia.com
  • 50. Tests performed depending on the intended use and type of container:  physicochem. tests  light-transmission tests for glass or plastic  drug compatibility  leaching and or migration tests,  vapor-transmission test for plastics, moisture barrier tests, toxicity studies for plastics,  valve, actuator, metered-dose, partical size, spray characteristics, leak testing for aerosols,  sterility and permeation tests for parenteral containers  drug stability for all packaging 03/22/15www.PharmInfopedia.com
  • 51. According to USP: CONTAINER - holds the article and is or may be in direct contact with the article IMMEDIATE CONTAINER - in direct contact with the article at all times Closure - part of the container  Closure & container - clean and dry prior to its being filled with the drug 03/22/15www.PharmInfopedia.com
  • 52. CLASSIFICATION OF CONTAINERS BY THE USP according to their ability to protect their contents from external conditions: well-closed container - protects the contents from extraneous solids and from: *loss of the article under ordinary conditions of handling, shipment, storage & distribution tight container - protects the contents from contamination by extraneous liqs., solids, or vapors, from: * loss of the articles, and from efflorescence, deliquescence, or evaporation under the ordinary or customary conditions of handling, shipment, storage and distribution and is capable of tight re-closure 03/22/15www.PharmInfopedia.com
  • 53. CLASSIFICATION OF CONTAINERS BY THE USP according to their ability to protect their contents from external conditions: hermetic container - impervious/resistant to air or any other gas under the ordinary or customary conditions of handling, shipment, storage, and distribution - those sterile are generally used to hold prepns intended for injection or parenteral adm single-dose container - quantity of drug contained is intended as a single dose and when opened cannot be resealed with assurance that sterility has been maintained - includes fusion-sealed ampules, pre-filled syringes and cartridges 03/22/15www.PharmInfopedia.com
  • 54. CLASSIFICATION OF CONTAINERS BY THE USP according to their ability to protect their contents from external conditions:  single-dose container - designed to hold a quantity of drug intended for adm as a single dose promptly after the container is opened - single-unit package is termed a unit-dose package when dispensed to a patient - may be performed on a large scale by a manufacturer or distributor or on a smaller scale by the pharmacy dispensing the medication 03/22/15www.PharmInfopedia.com
  • 55. CLASSIFICATION OF CONTAINERS BY THE USP according to their ability to protect their contents from external conditions: multiple-dose container - hermetic container that permits withdrawal of successive portions of the contents without changing the strength or endangering the quality or purity of the remaining portion - referred as vials - contain more than a single unit or dose of the medication 03/22/15www.PharmInfopedia.com
  • 56. Tablets, capsules & oral liquids - packaged in single-unit or multiple-unit containers 03/22/15www.PharmInfopedia.com
  • 57. Single-unit packages  convenient & sanitary means of maintaining and utilizing the medication  advantages: *positive ID of each dosage unit and reduction of medication errors *reduced contamination of the drug due to its protective wrapping *reduced dispensing time *greater ease of inventory control in the pharmacy or nursing station *elimination of waste through better medication management with less discarded medication 03/22/15www.PharmInfopedia.com
  • 58. Packaging materials - may be combinations of paper, foil, plastics or cellophane Packaging of solid dosage forms in: *clear plastic or aluminum blister wells - most popular method of single-unit packaging 03/22/15www.PharmInfopedia.com
  • 59. Oral liquids - may be single-unit dispensed in: *paper *plastic *foil cups *pre-packaged and dispensed in glass containers (with threaded caps or crimped aluminum caps) 03/22/15www.PharmInfopedia.com
  • 60. Light resistant containers required by many pharmaceutical prods to protect them from photochem. deterioration amber glass or light resistant opaque plastic will reduce light transmission sufficiently to protect a light-sensitive pharmaceutical UV absorbers may be added to plastic to decrease the transmission of short UV rays must meet the USP stds w/c define the acceptable limits of light transmission at any wavelength of light between 290 and 450 nm 03/22/15www.PharmInfopedia.com
  • 61. Classification of glass used in packaging pharmaceuticals depending upon the chem.. constitution of the glass and its ability to resist deterioration: Type I highly resistant, borosilicate glass  II treated soda-lime glass  III soda-lime glass  NP gen. purpose soda-lime glass Types I, II & III for parenteral prods  Type NP – for non-parenteral 03/22/15www.PharmInfopedia.com
  • 62. Newer plastic materials used: PET – polyethylene terephthalate amorphous PET (APET) PET glycol (PETG) APET & PETG - excellent transparency, luster and can be sterilized with gamma radiation 03/22/15www.PharmInfopedia.com
  • 63. Problems encountered in the use of plastics in packaging: permeability of the containers to atmospheric oxygen and to moisture vapor leaching of the constituents of the container to the internal contents absorption of drugs from the contents to the container transmission of light through the container alteration of the container upon storage 03/22/15www.PharmInfopedia.com
  • 64. properties of plastics may be altered addition of: - plasticizers, stabilizers, antioxidants, antistatic agts, antimold agts, colorants, and others drug subs’s subjected to oxidative degradation - may undergo a greater degree of degradation when packaged in plastic as compared to glass 03/22/15www.PharmInfopedia.com
  • 65. LEACHING movement of components of a container into the contents Cpds leached from the plastic containers: polymer additives as the plasticizers, stabilizers or antioxidants occurs when liq. or semi-solid dosage forms are packaged in plastic little leaching occurs for tabs or caps packaged in plastic Influenced by: *temp *excessive agitation of the filled container *solubilizing effect of liq. contents on one or more of the polymer additives 03/22/15www.PharmInfopedia.com
  • 66. Soft-walled plastic containers of PVC – polyvinyl Cl - used to package IV solns and blood for transfusion  03/22/15www.PharmInfopedia.com
  • 67. SORPTION  binding of molecules to polymer materials  absorption and adsorption are considered  occurs through chem. or phy. means due to: *chem.. structure of the solute molecules *phy. and chem. properties of the polymer  occurs with active pharmacologic agts or with pharmaceu. excipients thus, ings must be examined in the proposed plastic packaging to determine its tendency 03/22/15www.PharmInfopedia.com
  • 68. Pharmacist should dispense medication to patients in: - same type & quality of container used by the manufacturer of the product. 03/22/15www.PharmInfopedia.com
  • 69. Child-Resistant/Adult-Senior Use Packaging  Child-resistant container - defined as: *significantly difficult for children under 5 years of age to open or to obtain a harmful amount of its contents within a reasonable time *not difficult for “normal adults” to use properly.  Child-proof closures - initial regulations called for its use for *aspirin products *certain household chemical products - shown to have a significant potential for causing accidental poisoning in youngsters 03/22/15www.PharmInfopedia.com
  • 70. Drugs intended for oral use  dispensed by the pharmacist to the patient in containers having child- resistant closures unless the prescriber or the patient specifically requests otherwise, or unless the product is specifically exempt from the requirement  Adults, particularly the elderly or those with arthritis or weakened hand-strength (with difficulty opening child-resistant packages) - the regulations were amended and (1998) to require that child- resistant containers be capable of being readily opened by senior adults 03/22/15www.PharmInfopedia.com
  • 71. STORAGE product must be stored under proper conditions - to ensure the stability of a pharmaceutical prepn for the period of its intended shelf life Labeling of each product - includes the desired conditions of storage 03/22/15www.PharmInfopedia.com
  • 72. Terms employed for the desired conditions as defined by the USP: Cold - any temp not exceeding 8o C (46o F) - a refrigerator is a cold place where the temp. is maintained bet. 2o and 8oC (36o and 46oF)  Cool - any temp bet. 8o and 15o C (46o and 59o F) 03/22/15www.PharmInfopedia.com
  • 73. Terms employed for the desired conditions as defined by the USP:  Room Temp. - temp prevailing in a working area - 20o to 25o C (68o F to 77o F) but also allows for temp variations bet 15o and 30o C (59o and 86o F) experienced in pharmacies, hospitals, and drug warehouses  Warm - any temp bet 30o and 40o C (86o and 104o F)  Excessive Heat - any temp above 40o C (104o F) 03/22/15www.PharmInfopedia.com
  • 74. Protection from Freezing protects the product from: *freezing *risk of breakage of the container *loss of strength or potency *destructive alteration of the dosage form 03/22/15www.PharmInfopedia.com
  • 75. Stability Testing Signs of degradation of the specific dosage forms must be observed and reported.  Tablets : Apperance (cracking, chipping, mottling), friability, hardness, color.  Capsules: Moisture tackiness, color appearance, shape, brittleness and dissolution  Oral Solutions and Suspensions: Appearance, precipitation, pH, color, odor, dispersibility (suspension) and clarity (solutions) 03/22/15www.PharmInfopedia.com
  • 76. Oral Powders: Appearance, color, odor, moisture Metered–dose inhalation aerosols delivered dose per activation, number of metered doses, color, particle size distribution, loss of propellant, pressure, valve corrosion, spray pattern, absence of pathogenic microorganism Topical creams: ointments, lotions, solutions, and gels. Appearance, color, homogeneity, odor, pH, resuspendability (lotions), consistency, particle size, distribution strength, weight loss. 03/22/15www.PharmInfopedia.com
  • 77. Opthalmic and Nasal and Oral inhalation preparations: Appearance, color consistency, pH, clarity (solutions), particle size, and resuspendability (suspensions, ointments), strength and sterility. Small Volume Parenterals: Appearnace, color, clarity, particulate matter, pH volumes and extractables (when plastic containers are used), sterility, pyrogenicity and closure integrity. 03/22/15www.PharmInfopedia.com
  • 78. Suppositories: Softening range; appearance and melting. Emulsions: Appearance (such as phase separation) color, odor, pH, and viscosity. Controlled release membrane drug delivery systems: seal strength of thr drug reservoir, decomposition products, membrane integrity, drug strength and drug release rate. 03/22/15www.PharmInfopedia.com
  • 79. FDA guidelines on stability for extemporaneous compounding Nonaqueous liquids & solid formulations (source of active ingredient)’s - not later than 25% of the time remaining until the product’s expiration date or 6 months, whichever is earlier Nonaqueous liqs & solid formulations in w/c USP or NF substance (source of ing) - beyond-use not later than 14 days in storage at cold temperatures 03/22/15www.PharmInfopedia.com
  • 80. FDA guidelines on stability for extemporaneous compounding Other formulations beyond-use date of the intended duration of therapy or 30 days whichever is earlier 03/22/15www.PharmInfopedia.com
  • 81. PHARMACIST:  oral aq. liq prepns made from existing tab or cap formulation - pharmacist should make up only at most a 14 days supply and must be stored in a ref.  must dispense the medication in a container conducive to stability and use - advise the patient of the proper method of use and conditions of storage of the medication  when compounding on the basis of extrapolated or less than concrete information - should keep the formulation simple and not to shortcut but use the necessary pharmaceutical adjuvants to prepare the prescription  03/22/15www.PharmInfopedia.com
  • 82. Stability testing manufactured products - shelf life of 2 or more years to ensure stability at the time of consumption. expiration date - limits the time during which the product may be dispensed by the pharmacist or used by the patient. 03/22/15www.PharmInfopedia.com
  • 83. PHARMACEUTIC INGREDIENTS required in preparing the drug subs. into a final dosage form for each dosage form: *establish the primary features of the prod *contribute to the physical form, texture, stability, taste and over all appearance 03/22/15www.PharmInfopedia.com
  • 84. Pharmaceutical Ingredients and Excipients Definition of terms Solvents are used to dissolve the drug substance. Flavors and sweeteners are used to make the product more palatable Colorants are added to enhance appeal Preservatives may be added to prevent microbial growth 03/22/15www.PharmInfopedia.com
  • 85. Pharmaceutical Ingredients and Excipients Stabilizers (antioxidants and chelating) - to prevent decomposition. Diluents or fillers - to increase the bulk of the formulation. Binders – to cause adhesion of the powdered drug and pharmaceutical substances. Antiadherents or lubricants to assist smooth tablet information. 03/22/15www.PharmInfopedia.com
  • 86. Pharmaceutical Ingredients and Excipients Disintegrating agents - promote tablet break up after administration and coatings to improve stability, control disintegration or enhance appearance. 03/22/15www.PharmInfopedia.com
  • 87. Sweetening Pharmaceuticals used in foods and pharmaceuticals: *sucrose *artificial sweetening agents SWEETENING PHARMACEUTICALS - mask unwanted taste - commonly used - sucrose -Delaney Clause: no new food additives may be used if animal studies/appropriate tests showed that it caused cancer 03/22/15www.PharmInfopedia.com
  • 88. Saccharin & cyclamate - used in foods -“generally recognized as safe” (before the amendment’s passage) - use on rats: developed incidence of bladder tumors (cancer) - continued availability but warning labels be used -cyclamates (banned) - possible carcinogenicity, genetic damage, testicular atrophy 03/22/15www.PharmInfopedia.com
  • 89. Sweetening Pharmaceuticals Aspartame – - 1st artificial sweetener (1958 amendment) w/ requirement for pre-marketing proof of safety. - Acesulfame potassium (nonnutritive sweetener) - structurally similar to saccharin (USP approved) -130 times as sweet as sucrose, excreted unchanged in the urine; - more stable than aspartame - Stevia (Stevia rebaudiana Bertoni) – new sweetening agent: natural, nontoxic, safe, 30x sweeter than cane sugar/sucrose 03/22/15www.PharmInfopedia.com
  • 90. Sucrose Saccharin aspartame Source Sugar cane; sugar beet Chemical synthesis; phthalic anhydride Methyl ester dipeptide of phenylalanine and aspartic acid Relative sweetness 1 300 180-200 Bitterness None Moderate to strong none After taste None Moderate to strong metallic to bitter none Calories acid stability 4/g 0 4/g Acid stability good Excellent fair 03/22/15www.PharmInfopedia.com
  • 91. Coloring Pharmaceuticals for esthetics. Coal tar (pix carbonis) - thick black viscid liquid - by product of destructive distillation of coal. - source of synthetic coloring agents in pharm. products in the middle of the 19th century Dyes – added to pharmaceutical prens in the form of diluted solutions Lakes - commonly used in the form of fine dispersions or suspensions. 03/22/15www.PharmInfopedia.com
  • 92. Coloring Pharmaceuticals  90% of the dyes used in the products - synthesized from derivative of benzene (aniline)  FDA - regulates use color additives in foods, drugs, and cosmetics (Federal Food, Drug, and Cosmetic Act of 1938) - FD&C color additives - foods, drugs, and cosmetics - D&C color additives - drugs, some in cosmetics & medical devices - external D&C color additives - restricted to external parts of the body (not including the lips and other parts that are covered by mucous membrane) 03/22/15www.PharmInfopedia.com
  • 93. Factors in selecting dyes Solubility of prospective dye pH & pH stability of the preparation to be colored Dyes must be photostable 03/22/15www.PharmInfopedia.com
  • 94. Preservatives liquid and semisolid preparations - must be preserved against microbial contamination. 03/22/15www.PharmInfopedia.com
  • 95. Sterilization and Preservation some types of pharmaceutical products (ex. Ophthalmic and injectable preparations) - sterilized by physical methods : *autoclaving (20min at 15 lb. press. & 121°C, dry heat at 180°C for 1 hr) *bacterial filtration. 03/22/15www.PharmInfopedia.com
  • 96. Sterilization and Preservation Preparations that provide excellent growth media for microbes - aqueous preparations: syrups, emulsions, suspensions - semi solid preparations particularly creams. - hydro-alcoholic & most alcoholic preparation *may not require addition of chemical preservative 03/22/15www.PharmInfopedia.com
  • 97. Sterilization and Preservation prevent microbial growth: *15% alcohol in acid media *18% alcohol in alkaline media. Alcohol-containing pharmaceuticals (elixirs, spirits, and tinctures) - self sterilizing and do not require additional preservation. 03/22/15www.PharmInfopedia.com
  • 98. Preservative Selection  Considerations in selecting preservative in pharmaceutical preparations: 1. prevents the growth of the type of microorganisms ( contaminants of the preparations) 2. soluble enough in water to achieve adequate concentrations in aqueous phase with two or more phase systems 3. proportion of preservative remaining undissociated at the pH of preparation (can penetrate the microorganism & destroy its integrity). 03/22/15www.PharmInfopedia.com
  • 99. Preservative Selection 4. concentration of the preservative does not affect the safety/comfort of the patient 5. with adequate stability and not reduced in concentration by chemical decomposition/volatilization 6. compatible with all other formulative ingredients and does not interfere with them 7. does not adversely affect the preparation’s container or closure. 03/22/15www.PharmInfopedia.com
  • 100. Mode of action Mechanisms preservative interfere with microbial growth, multiplications, and metabolism: 1. Modifications of cell membrane permeability and leakage of cell constituents (partial lysis) 2. Lysis and cytoplasmic leakage 3. Irreversible coagulation of cytoplasmic constituents 4. Inhibition of cellular metabolism by interfering with enzyme systems/inhibition of cell wall synthesis 5. Oxidation of cellular constituents 6. Hydrolysis 03/22/15www.PharmInfopedia.com
  • 101. PRESERVATIVE UTILIZATION PRESERVATIVES: - suitable substances added to enhance its permanency or usefulness - examples: commonly employed: benzoic acid alcohol sodium benzoate phenylmercuric nitrate and acetate phenol benzalkonium chloride 03/22/15www.PharmInfopedia.com
  • 102. IV prepns in large volumes as blood replenishers/nutrients - no bacteriostatic additives Injectable prepns in small volumes - can be preserved with suitable preservatives 03/22/15www.PharmInfopedia.com