BARNHART Wind Turbine Erection 09

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Barnhart Profile featuring our Turbine Installation Expertise

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  • Usefull for general kwoledge on transport and lifting, especially in regards to wind turbines. Excellent update on state of the art equipment
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BARNHART Wind Turbine Erection 09

  1. 1. Barnhart Mission Statement
  2. 2. 21 Offices and Growing Chicago, IL Decatur, AL Gadsden, AL Middleton, CT Holland, MI Houston, TX Jackson, MS Kingsport, TN Knoxville, TN Little Rock, AR Lubbock, TX Memphis, TN Mobile, AL Monroe, LA Oklahoma City, OK Philadelphia, PA Portland, OR Ratliff City, OK Richmond, VA Shreveport, LA Wichita Falls, TX
  3. 3. Barnhart Facility in Memphis, TN 80 Acres 700,000 sq. ft.
  4. 4. Barnhart Core Values •! Safety •! Quality Service •! Innovation •! Continuous Improvement •! Fairness •! Profit with a Purpose
  5. 5. Quality & Safety Premise Competent People + Sound Equipment + Excellent Processes + Feedback (Gathered and Applied) = Safe and Efficient Work!
  6. 6. Competent People •! Training –! Apprenticeship –! Barnhart University –! Operator Conferences –! New Tool Training –! Field Leadership Conferences –! Safe Start Program (Behavioral Training)
  7. 7. Competent People •! Certification –! NCCO testing (knowledge and practical) –! Barnhart Qual-Card program •! Superintendent Approval •! Technical Review •! Supervisor Verification –! Barnhart University “Credits”
  8. 8. Sound Equipment •! Readiness review and tagging •! Daily, weekly and annual inspection •! Post fabrication / modification testing •! Preventative and corrective maintenance •! Data management and review •! Safety system tracking
  9. 9. Excellent Processes •! Safety Program –! Documented policies and procedures –! Assigned facility safety officers –! Assigned facility safety committees –! Internal auditing program (all levels) –! Risk analysis and management –! Accident management and investigation –! Substance abuse testing –! Safety Incentives and pay adjustments –! Wind Site Specific Safety Plans –! Fit-for-Duty Testing
  10. 10. Feedback & Analysis •! Continuous Improvement Card – CIC •! Post-job client interviews •! Small job feedback process •! Internal project review •! Branch Report Cards – Key Indicators
  11. 11. Proven Safety Results Incident Rate - 2008 1.53 - 2007 2.75 - 2006 2.56 - 2005 2.85 -!2004 2.87 National Average in Wind Industry over 5
  12. 12. ISO Certification
  13. 13. ‘Rigging Job Of the Year’ Awards
  14. 14. Major Markets Served •! Oil & Gas •! Nuclear Power •! Fossil Power •! Wind Power •! General Construction •! Heavy Civil •! Project Cargo Logistics
  15. 15. Primary Services •! Operated crane rental – to 1800-ton •! Heavy transportation… •! Engineered rigging/heavy lifts •! Alternative lifting technology •! Wind farm erection and maintenance •! Terminal operations •! Heavy industrial warehousing •! Machinery moving •! Plant relocation
  16. 16. Equipment – best tool belt in the business •! Hydraulic cranes to 500T •! Forklifts to 120k •! Heavy Lift cranes to 1,800T •! Goldhofer transporters to 9,000T –! Towable –! Self propelled units –! Electronic steer units •! Dolly transporters to 350T •! 1,250T MS River terminal •! 2,500T Modular Lift Tower •! Jacking & sliding systems
  17. 17. Heavy Cargo Storage Closed Shed Open Open Shed
  18. 18. Transport Solutions
  19. 19. Temporary Bridge
  20. 20. 2000 ton module
  21. 21. Barge Transport & Roll Off Operations
  22. 22. Barnhart Cranes
  23. 23. Demag CC4000 1800-ton Ring-Lift
  24. 24. Demag TC3000 800-ton truck crane
  25. 25. Demag CC2600 600-ton Crawler Crane
  26. 26. Innovative Technology
  27. 27. BP Refinery turnkey transport & erection 0f 650-ton reactor
  28. 28. 300-tons & over 200’ tall
  29. 29. 700-ton Reactor
  30. 30. 100-ton Slide System
  31. 31. 1000-ton Slide System
  32. 32. Barnhart Project Services •! Logistics Planning – truck, rail, barge •! Engineered Transport Solutions •! Engineered Erection Scheme •! Design/Build of Rigging Equipment •! Project Oversight •! Equipment Utilization
  33. 33. Nuclear Projects
  34. 34. Barnhart Wind Division
  35. 35. Barnhart Wind Division •! Transportation from origin –!Road transport –!Rail transport –!Barge transport •! Erection –!Engineered solutions –!Project planning –!Equipment utilization –!National Relationships
  36. 36. Evanston, WY 144MW Wind Farm – turnkey transport & erection of
  37. 37. Buffalo Mountain 27MW Wind Farm – turnkey transport & erection of
  38. 38. Maple Ridge – 350MW Vestas V82’s
  39. 39. Wild Horse – 250MW Vestas V80’s
  40. 40. Endeavor Wind Farm 40 Clipper C96 on 80m towers Harris, IA
  41. 41. John Deere Projects Suzlon S64 Suzlon S88 JD 1-4 Vestas V82 Bluegrass Ridge Conception Cow Branch Loess Hills Harvest Wind Three Mile Canyon Agri-Winds Corn Plus Cisco Wind Ewington Wind
  42. 42. High Sheldon Wind Farm 75 GE 1.5 on 80m towers Sheldon, NY
  43. 43. Twin Groves II Wind Farm 120 Vestas V82 on 80m tower Bloomington, IL Twin Groves II Wind Farm
  44. 44. Panther Creek Wind Farm 172 GE 1.5 on 80m towers Garden City, TX Panther Creek
  45. 45. Smoky Hills Wind Farm 56 Vestas V80 on 80m towers Lincoln, KS
  46. 46. Meridian Way Wind Farm 67 Vestas V90 on 80m towers Concordia, KS
  47. 47. Our engineered Super Lift systems overcome terrain and reduce the civil requirements on your site for heavy lift operations.
  48. 48. Snyder Wind Farm 21 Vestas V90 on 105m towers Snyder, TX Tallest turbines in the country
  49. 49. Rattlesnake Road 49 Suzlon S88 80m towers Arlington, OR
  50. 50. Our Commitment to Wind Energy •! Leaders in the Wind Turbine Erection field for more than 6 years •! In excess of over 1400 turbines erected totaling over 2900 MW. •! Trained Wind Service Employees strategically dispatched through our Branch Network •! Experience with manufacturers and Turbines such as: –! Vestas V90, V80, V82, V47 –! Suzlon S88, S64 –! GE 1.5 –! Clipper C96 –! Micon NM72 –! Gamesa G80, G83, G87
  51. 51. Our Commitment to Innovation •! Over the past six years, Barnhart has been responsible for developing innovative equipment, methods, and concepts of construction used for wind turbine installation and repair efficiency. •! Minds Over Matter - Barnhart’s extensive construction, rigging, and engineering experience has allowed a level of ingenuity, productivity, and safety, that sets us apart from our competitors.
  52. 52. Our Commitment to Innovation Our Engineered Tag Line Winches bring extra control and safety when the wind is an issue.
  53. 53. Our Commitment to Innovation •! Heavy Haul and Off Road Transport with Grade Capabilities exceeding 20%.
  54. 54. Our Commitment to Innovation Barnhart’s Oil Transfer Lifting Bar maximizes crane hook time and facilitates efficient crew workflow.
  55. 55. Our Commitment to Quality •! Complete Quality Assurance program with an Observe, Verify, and Document philosophy. •! Site Specific QA Plans ensure ZERO line item punch lists are attained by having QA Technicians present and active at the point of installation to prevent errors- not identify them after the mistake has been made. •! Provide the customer a complete set of documents from receiving through completion in preferred format (hard copy or electronic).
  56. 56. Our Commitment to Quality •! Pre-delivery Port Inspection Services with complete documentation •! Owner Site Representation available •! Maintenance Crew Assistance and Testing –! IR and Vibration analysis performed
  57. 57. Our Commitment to your Project •! Currently Managing Civil Site Construction including: –! Foundations –! Crane Pads and Paths –! Roads •! Tower electrical •! Bore scope gear box inspections •! Storage maintenance performed to manufacturer specs •! Crane Operation Management Services
  58. 58. Our Commitment to your Project Intermodal Component Delivery & Logistics Management Over Seas Shipping Rail Barge Over-the-Road
  59. 59. Our Commitment to your Project Met Tower Installation Component Retrofit
  60. 60. Our Commitment to your Project Transformer Setting or Replacement Substation Steel Erection
  61. 61. Our Commitment to your Project Removal of Old Turbines Grout and Tension
  62. 62. Our Commitment to your Project Component Change Out Switch Gear Replacement
  63. 63. Our Commitment to your Project Bolt Changes or Re-torque Task organized crews packaged as you desire.
  64. 64. Our Commitment to your Project Complete Tool and Rigging Supply Available
  65. 65. Our Commitment to You •! We will: Provide the highest quality service. Remain Competitive through Innovation and Efficiency. Perform your project Safely. Remain Flexible - Listen & Learn Strive to be Easy to Do Business With

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