Contents Introduction 01 Organisation Chart 02 Manufacturing Process 03 Quality Policy 05 Quality Plans 06 Product List 09 Product snapshot 12 Machinery List 13 Instruments List 15 Design & Engineering Infrastructure 16 Welder Qualifications 17 Equipment Certifications 18 Professional Qualifications 20 Registration - Indian Government 23 Order Completed Recently 25 Sheet Metal Fabrication 27 Manufacturing Process Tools 29 Facilities Sheet Metal Division 33
IntroductionShritara is engaged in Design- effective solutions to your pro-ing, Manufacturing & Testing of ject requirement with all applica-Chemical Process Equipment ble equipment standards.with special competence in pro-ducing alloy steel and stainless We can also design, fabricate &steel Heat Exchangers, Reac- erect at site API 650 and APItors and Pressure Vessels to 620 tanks of fixed roof or domedcustomer requirements under roof structure in Carbon steelInternational Codes and Specifi- and stainless steel. Completecations. design, engineering and fabrica- tion, testing and erection can beThe plant is well equipped with taken up. We are now in proc-machinery and manpower to ess of developing expertise inproduce fabricated equipment fabrication of Floating roof tanks.and machined items like Agi-tated Reactors, Heat Exchang- Stainless Steel Cladded storageers, Columns, Vessels, Auto- Vessels, Bunkers and Silos forclaves and Storage Tanks in material handling of Fertilisers,stainless, steel alloy steel etc. in Crystalline Powders and Prillsaccordance with ASME, TEMA, can be delivered with custom-& IS standards. The company ized solutions along with Con-prides itself in carrying out de- veyor Systems.velopment of import substitutes. Oil Coolers, Fuel Oil tanks with Internal Heating coil as perThe manufacturing facilities are TEMA standards are available invisited by leading international various ranges from 100 kcal/hragencies for certification and in- to 10000 kcal/hr heat dissipationspection viz. TEIL, BVIS, Elec- rate in copper tubing andtromech, Lloyd’s Register Asia. stainless tubing.Lead by a competent team of We carry out genera fabricationhighly experienced technocrats, of Stainless Steel ladders andwe at Shritara Engineers, are railings, Structures and Brac-committed to delivering cost ings.
Organization Chart Shritara Engineers Partner Finance Partner Managing (Mr. M. S. Tikle) (Mr. M. M. Tikle) Finance manager (Mr. Mangaokar) Manager Workshop (Mr. Dev Sharma) Supervisors Accounts Workshop (Mr. Tushar) Manager Marketing (Mr. B. Gandhi) Skilled Fabrica-Taxation Consult- tors ants Manager Design (Mr. C. M. Patil)M/s Apte, Chartered Accountants,Mr. Sawant, Excise Press Operators Consultant. Draughtsman AutoCAD Op- erators Marketing Agents Partner Managing Q.C. Engineers Suppliers Finance Manager
Manufacturing ProcessWe have been consistently fol- All material is procured againstlowing the parameters associ- valid test certification, checkedated with Good engineering at stores and released for workpractices over and above Cli- after proper marking and issu-ent Specifications and require- ance of release note. Untestedments laid down by Codes and material received at stores isStandards. Our Quality Audit sampled at independent labo-specifies contract review as a ratory for required confor-major item for ensuring correct mance.supply of product with mini- Manpower such as weldersmum delay. Due diligence ex- and fitters are evaluated forercised in pre – engineering experience in assigned tasksstage results in consistently and suitably graded for workcorrect decisions for planning, locations as per criticality.processing and dispatch of or- Machinery is evaluated for ca-ders. Material, Manpower and pacity, maintenance, tools, jigsMachinery is included in pre- and fixtures.view of contractual audits to Procedures developed for test-minimize gaps in planning for ing by destructive and non de-deliverables. structive means are revali-Any contract review results in dated if outdated and freshcost analysis, planning of time certification obtained if not& motion, design and engi- available.neering with reference to con- Process to be followed is bro-tract deliverables ken stage wise into daily andContract review is followed by time bound units for achievinggeneration of Drawings, Qual- targeted output by qualifiedity plans, Inspection and Test shop floor supervisors and en-plans, Cutting plans based on gineers. Generating relevantmaterial sizing, process and and objective reports for re-time planning and placement quired events and also for ac-of requisitions for material and tivities relevant to job at handor shortfall in manpower and monitors manufacturing proc-machinery. ess.
Internal Inspection reports are Some Common Test Reports Gen-presented to Clients represen- erated while fabricating varioustative for stage wise sampling equipments.of mechanical parameters forconformance and subsequentcertification as per approved Material Inspection reportsQuality plan, Drawing, Codes Dimension reports. (Dished Endetc. Forming, Shell Rolling, Tube Ex- pansion, Tube Sheet drilling,Testing for Mechanical compli- Shell course Joining and align-ance is monitored with cali- ment, set ups and weld seambrated instruments and gauges reports etc.)as required for job at hand.Fluids coming in contact with Hydrostatic test reports (Shell, Coil,equipment which are likely to Jacket, Limpet etc.)cause deteriorated perform- Pneumatic test reportance are suitably treated be- (Reinforcement pad for nozzlefore use. Cleaning and drying openings, Thin Shell leak detec-after final testing is ensured. tion, Flange to pipe weld etc.) Radiographic Film evaluation re-Passivation, Painting, Final ports.Identification, Packing and Dye Penetrant test reportsTransportation are all pre de- Ultrasonic and / or Magnetic Parti-fined and reports are gener- cle test reports.ated. Spares and loose items Weld Seam Completion reports.are suitably identified and Heat treatment reports.packed with required packing Dry run for rotating Parts in assem-material with spares lists de- bled condition (Temperaturetails duly inspected and certi- rise, Whirling, Eccentricity, Vi-fied. brations, Noise Level, Speed etc.) Wet Run or Full Load Test with Wa- ter or Fluid supplied by Client for evaluation. Quantity check reports Reports for Pickling and Passiva- tion. Mechanical Cleaning and Painting.
Quality PolicyOur Organization endeavors to manufac-ture products complying with Customersrequirements and is committed to attainExcellence in Quality Standards, Leader-ship in Engineering and Manufacturing.Shritara will achieve this through:• Compliance with statutory & regulatoryrequirements.• Employee participation in setting qualitybenchmarks.
List of ProductsA. Special Material – Welding and forming a. Incolloy 625, 800 etc. b. Duplex Stainless Steel 2205, 2507 etc.B. Templates & Retaining Rings for Equipment FoundationC. Structural Members for Bridges, Factories etc.D. Railings and Stainless Steel laddersE. Sheet Metal parts fabricated from Power Press ShearingF. Cladded Silos and Hopper for Material HandlingG. Steam Heating Coil for Tanks, Boiler partsH. Fuel Oil Tanks with Internal Heating coilI. Double Pipe heat ExchangersJ. Condenser, After Cooler, Inter CoolerK. Oil Coolers – Copper Tube Fully ExpandedL. U Tube bundles in Carbon steel, Stainless Steel & Non fer- rous Construction.M. Air ReceiversN. Liquid Vapor SeparatorO. ASME, PD 5500, Coded High Pressure VesselsP. TEMA Shell & Tube Type Heat ExchangersQ. Skid Mounted High Pressure PumpsR. API 650 Fixed & Floating Roof Storage TanksS. On Site High Pressure Piping Fabrication & ErectionT. Conveyor Systems for Ash HandlingU. API 661 Air Cooled Finned Tube Heat ExchangersV. ASME Sec VIII Div. 1 Agitated ReactorsW. AutoclavesX. CentrifugesY. Cryogenic vessels – Aluminum, 9 % Ni Steels
Machinery list Quan- Machine Capacity Make tityPlate Bending Ma- 2500 mm width x 16 mm Hindustan Ma- 01chine thickness Carbon Steel chinesPipe Bending Ma- 80 NB x S160 x 600 mm Ø Shritara 01chine‘U’ Tube Bending 25.4 mm Outer Diameter x 3 Hindustan Ma- 01Machine mm Wall Thickness chines Premier Ma-Welding Inverters 400 amps 04 chinesWelding Transform- 400 amps Premier machines 02ers Cuts Up to 70 mm thick Car-PUG cutting machine Local 01 bon Steel 400 amps Inverter compati- Premier Ma-HF unit for GTAW 01 bility chinesPortable Drilling Ma- Universal Drilling Bosch 03chinesEOT Crane 05 ton SWL Shritara Engrs. 01Lifting and Handling 02 Ton Chain Pulley Block Chinese 02Devices Haridas Instru-Welding Ovens 400 0 C Baking 01 mentsPortable Ovens 100 0 C Baking Local 04Grinding Machines AG 7 Bosch, 03Grinding Machines AG5 Bosch 02Grinding Machines GQ4 Ralli Wolf 01Pipe Cut off Machine 6” diameter Pipe Dewalt. 01Hydraulic test ma- Maximum test pressure 2000 Fairdeal 01chine psigTool Grinding Ma- 4” size Apollo 01chine
Machinery list continued Quan- Machine Capacity Make tityPower Press 40 ton Godrej 01Power Press 20 ton Godrej 01Pillar Drill Machine 40 mm diameter hole Siddharth 01Pillar Drill Machine 20 mm diameter hole Rajkot 01CO2 MIG welding 400 Ampere Memco 01MachineWelding Transformer 600 Ampere Premier 01Profile Gas Cutting Cuts up to 40 mm thickness Rajkot 01Machine Mild steelDrill / tapping Ma- 20 / 16 mm capacity J.K. machines 01chineThread forming ma- M16 mm capacity J.K. machines 01chineHydraulic hacksaw Up to 225 mm diameter Apollo 01cuttingBench Grinder 2 h.p. Gyro 01Bench Grinder ½ h.p. Gyro 01Air Compressor 400 lbs Perfect 01Angle Grinder 9” diameter wheel capacity Bosch 01Angle grinder 4” diameter wheel capacity Bosch 01Control Unit & Drive HQC 1000 up to 28 mm Fer- Heatex Tools Pvt.Unit for Tube Expan- rous & 35 mm Non – Fer- 01 Ltd.sion rous. HIGH PRESSURE TROLLEY MOUNTED PUMP WITH 80 H.P. MOTOR HYDRO- TESTING AT 100 KG/CM2 TESTING IN PROGRESS
Instruments list Instrument Capacity Make Quantity CertificateVernier Calipers 24” size, 0556828 Mitutoyo 01 07/03/151213/1Vernier Calipers 12” size Mitutoyo 01 SE/004/0708Vernier Calipers 6” size Mitutoyo 01 NILDial Calipers 0 – 25 mm Aerospace 01 SE/003/0708 GodavariRadiography Viewer 15” x 4” film size, 1000 Cd 01 NIL NDTHydraulic test ma- Maximum test pressure Fairdeal 01 NILchine 2000 psigUltrasound Thickness MIMCO/EDISON- 5 mm to 200 mm Megasonic 01Meter 1/2601/2007-08Measuring tape 15 meter flexible cloth type Freemans 02 NIL 05 meter flexible metal foilMeasuring tape Freemans 03 SE/006/0708 type 03 meter flexible metal foilMeasuring tape Chinese 05 SE/007/0708 typeMetal scale 01 meter rigid type Aeroplane 02 NILMetal Scale 12” rigid type Aeroplane 03 SE/005/0708 3” diameter size x 1: 10Magnifying lens Tejco 02 NIL magnifying capacityPressure Gauge 0 to 210 kgf/cm2 Waree 01 P06120801 K. Scien-Pressure Gauge 0 to 35 kgf/cm2 01 SE/002/0708 tificPressure Gauge 0 to 16 kgf/cm2 H. Guru 01 SE/001/0708Vacuum Pump 0 to 30 mm Hg Instavac 01 749/oct/07-B BharatRight Angle 0 to 150 mm 01 SE/008/0708 Tools Heatex Heatex Calibra-Tube Expanders As Required Tools P. Various tion T.C.’s Ltd.
Design & Engineering Infrastructure DescriptionPentium WorkstationPentium LaptopsPrintersLAN NetworkEPABX & FAX linesScannerBroadband facilityAutoCad SoftwarePV Elite SoftwareWindows XPMicrosoft OfficeExternal Hard Disk for data backupSever For backup
Welder Qualifications ASME Filler Welded Base Base Welding Qualified Nr. Sec. IX Metal Thickness Metal 1 Metal 2 Technique Under P Nos Used in mm Stainless Stainless Steel Steel P08 to P Electrode 01 SMAW 14 Electromech SA240Gr. SA240Gr. 08 E308 304 304 Stainless Stainless Filler Steel Steel P08 to 02 Wire GTAW 5.4 Electromech SA312TP SA312TP P08 ER308 304 304 Stainless Carbon Steel P08 to Electrode 03 Steel SMAW 25 Electromech SA240Gr. P01 E309 SA53 304 Carbon Carbon Toyo Engi- P01 to Electrode 04 Steel Steel SMAW 16 neers P01 E6013 SA53 SA53 India Limited Carbon Carbon Filler Toyo Engi- Steel Steel P01 to 05 Wire GTAW 5.4 neers SA106Gr. SA106Gr. P01 ER70S2 India Limited B B Incolloy Incolloy Filler P45 to Bureau Veri- 06 800 800 Wire GTAW 03 P45 tas SB407 SB407 ER NiCr3 Electrode Saw Cr13Ni3M Bureau Veri- 07 ---- Zedalloy Weld Over- 06 n tas 550 lay Carbon Carbon Electrode Steel Steel P 01 to Bureau Veri- 08 E 7018 - MMAW 12 SA 516 SA 516 P 01 tas 1 Gr. 70 Gr. 70 Carbon Carbon Steel Steel P 01 to Electrode Bureau Veri- 09 MMAW 12 SA 516 SA 516 P 01 E 7018 tas Gr. 70 Gr. 70 Duplex Duplex Filler AWS CWI Stainless Stainless P 08 to 10 Wire GTAW 13 0272681 Steel Steel P 08 E2209 Shritara S32205 S32205
Equipment Certification Inspections carried out by: Lloyd’s Register Asia & Bureau Veritas Industrial Services
Certificates contd- Inspection carried out by Electromech, Aker Kvearner Power Gas India Limited, Bureau Veritas, Toyo Engineering India Limited
Professional QualificationsTraining Course, NDE LII Inspector Courses – Radiography, Ultrasonic, Magnetic Particle and Liquid Penetrant Tests
Professional Qualifications – pg 2 Certificates for Magnetic particle testing LII, API 510 Preparatory Course, American Weld- ing Society – CWI Certificate.
Product SnapshotOne of our Air Receivers (3m3 cap). Being tested on the compressed air Skid meant for Pipeline SV Station Reliance Gas Infrastructure India Limited. Courtesy Energy Logistics. Shell & tube type Heat Exchanger – Individual tubes being inspected after insertion of Tube bundle inside Shell .
Registrations Indian Government.AddressOffice: 72, Unique Tower, Off Link Road, Malad (W), Mumbai 400064. Tele: 022 2881 3803 Fax: 022 2880 4587, e – mail: firstname.lastname@example.orgWorks: BM/18, Blue Mount Workstation, Sativali Road, Vasai East 401208 Tele: 9820191532 / 9833895350 / 51 / 52.SSI Registration number: 27/021/11/01231 w.e.f. 13/06/2007MVAT 2002 – Registered under VATVAT TIN No. 27650540899V w. e. f. 01 / 04 / 2006CST TIN No. 27650540899C w. e. f. 01 / 04 / 2006C Form Facility Is Available.Service Tax NumbersST/MUM/DIV-IV/CER/1062/REG/2005 Consulting Engineering ServicesST/MUM/DIV-IV/MPR/0289/REG/2005 Manpower Recruitment ServicesST/MUM/DIV-IV/TIC/0140/REG/2005 Technical Inspection & CertificationService Tax No. For Labor Contract: ABFFS1746/ST001Tan Number – MUMS51995GExcise Registration: ABFFS1746RXM001 w. e. f. 01/11/2007.Bankers: The Cosmos Co-operative Bank Limited, Pune – Kandivali, Mumbai.Contact Us:Office Address: Shritara Engineers, 72, Unique Tower, Off Link Road, Malad(W), Mumbai PIN: 400 064. Tele: +91 22 2881 3803 Fax: +91 22 2880 4587. E- mail: email@example.com
Double Pipe Heat Exchanger – SS 316L 8.7 m2 Area
List of recently completed ordersYear Client Inspection Equipments Description Qty Welded Tube Inserts for Reli- Bureau Veri- Incolloy 800 ance Jamna-2006 Industrial Engineers tas Tube Inserts gar Refinery 600 SS316 Agitator Sandoz Private Limited Reactor Inter- shaft, coils,2007 (Novartis) Client nals baffle plates, ASME Sec VIII Div 1, SS304, 18/24 thk, 2.8 m Ø x 6 m ht, Internal coils and External Agitated Re- Half Pipe Lim-2005 Schenectady Herdillia Ltd. Electromech actors pet coil 2 ASME Sec VIII Div 1, 650 mm Ø x 27 m long Distillation x 6 mm thk,2005 Schenectady Herdillia Ltd. Client Column SS304 1 ASME Sec VIII Div 1 SS304 800 mm Ø x 4400 mm long with SS316 Vapor Liquid Expansion bel-2005 VVF Limited Client Separators low outlet 1 Fuel Oil Stor- C.S. tanks 4.52006 VVF Limited AKPGIL age tanks KL & 2.5 KL
List of recently completed ordersYear Client Inspection Equipments Description Qty Trolley Mounted High SS304, 80kg/ Pressure cm2(g), 80 m3/2006 Ballarpur Industries Limited Client Pump hr 1 Deepak Fertilisers and Pet- 500 MT Fixed 10 m Ø x 10 m2008 rochemical Corporation Ltd. Client Roof Tank ht. API 650 1 10 m3 water 3m square x 6 Deepak Fertilisers and Pet- capacity, Bun- m ht, SS 304L2007 rochemical Corporation Ltd. Client ker Silo cladding inside 1 ASME Sec VIII Div 1, 22 / 25 thk, 65 kg/cm2 (g) design pressure, 700 Deepak Fertilisers and Pet- Lloyds Knock Out mmØ x 30002007 rochemical Corporation Ltd. Register Drum m long 2 Shell and Tube Deepak Fertilisers and Pet- Lloyds Heat Ex- TEMA Shell &2007 rochemical Corporation Ltd. Register changer Tube 2 Double Pipe Deepak Fertilisers and Pet- Heat Ex- TEMA Double2006 rochemical Corporation Ltd. Toyo Engg changer Pipe 1 CS templates for Equipment Deepak Fertilisers and Pet- Templates and Foundation for2006 rochemical Corporation Ltd. Toyo Engg Retaining rings Site Erection 33 ASME Sec VIII Div 1, 10 / 12 thk, 10 kg/cm2 (g) design pressure, 1100 Bureau 3 m3 Air Re- mmØ x 30002007 Energy Logistics Pvt. Ltd. Veritas ceivers m long 5
Sheet Metal Fabrication Undoubted advantages in manufac- ture of light precision parts. Choices of any metal form intricacy of detail-Material Compatibility ing and design.We assure customers of excel- Sound design skills in achieving pre-lent choice of chemistry and cise tolerances for easy interchange-physical properties for shape ability and reduced downtime duringconformity over long periods and operations.harsh operating conditions. Excellent work finish with customDesign & Detailing built designs as per harsh operation conditions and demanding customerOur CAD CAM, AutoCAD and specifications.Material Database for designingof spring steel, Quick release Quick customer response to changeaction parts, circlip etc. ensure in design, material, finish and pack-failsafe products time and again aging for meeting market strategieswith total customer satisfaction. on fire fighting basis. Shritara Engineers has been estab- At Shritara we endeavor to delightCustomer Orientation lished with the firm vision of gener- Customer. Our Facilities for manu-Constant innovation and upgrad- ating profits by ensuring symbiotic facture of Die press parts in colding of machinery and training of growth of company along with our shear extends from foil thicknessesemployees with the latest indus- customers and suppliers. Our to plate metal shearing in sizes fromtry developments have ensured growth in last ten years has been 1 mm to 300 mm with a die daylightour presence in front line of in- precisely due to the above vision of over 200 mm for deep drawn anddustry OEMs with a sound cus- and the continued support of our multiple operation dies or for multitomer base. team of dedicated employees and contoured parts. Our outsourced ac- suppliers. Our innovative mindset tivities of heat treatment such as An- has endeared us to our customers nealing, Case hardening, gas Nitrid- who place their trust on us for meet- ing, Flame hardening, Quenching ing crash schedules and demanding and tempering are carried out in Gas product specifications. We trust our fired furnaces in neutral atmos- employees to generate unambigu- pheres with state of the art facilities ous communication lines with cus- for material handling and preventing tomers and meet the deadlines with material contamination. Joining of skill and panache. Our employees parts formed is possible with state of ensure production initiation after the art welding, drilling and machin- due diligence to avoid unscheduled ing facilities. GTAW, MIG and work stoppages and accidents re- MMAW welding are all possible un- sulting in loss of 3Ms (Man, Ma- der one roof at Shritara. chine, Material).
Sheet Metal Work Product SnapshotParts in foil Thickness formed to close tolerance in Parts in heavy Thickness formed & machined tosteel copper, brass admiralty brass, plastics, as- close tolerances Tool steels and SS 316 bearingParts formed in multiple operations from aluminum General door fittings, electrical fittingsand powder coated to precise finish etc. for retail suppliers Chrome plated Brass fittingsTools used for punching fine holes in sheet metal Industrial washer for Fastener and sealingon a sample piece for client approval devices in Matt finish SS304/316
Manufacturing Process Tools Left: Power Press Above: Typical Die – Punch Assembly Ready for Production Below: A Look at Our Shop Floor during Production in Full Swing Above Right: A Multi Operation Product in Dispatch CONDITION
Welding Process GTAWGTAW WELDING OF ASSMBLIES WITH SHIELDING BY INNERT ARGON GAS UP TO99.9 % PURITY FOR SS316, HIGH ALLOY STEELS AND NON FERROUS ALLOYS LIKEINCOLLOY 800 /625/600, HASTEALLOY, DUPLEX STAINLESS STEELS 2025, 2507 etc.TIG Welded Stainless Steel Box fabricated out of Chequered plate bent at one corner withother corner made up of Round bars built up to match with chequer plates design
MIG Welding CO2 MIG welding machine 40 Ampere capacity for welding press metal assemblies without generation of slag giving clean and precise weld tolerance. MIG WELDED COMPONENT – SQUARE PIPES FOR JIG MEANT FOR STAINLESS STEEL LADDERS.
Facilities Sheet Metal DivisionTECHNICAL SUPPORT Workshop at Vasai is well appointed with one 40 ton and one 20 ton power presses along with one 2 meter diameter capacity and 40 mmProducts are manufactured as thick cutting capacity profile cutting machine. Shop has MIG weldingper a rigorous test plan with attachment on a 400 Amperes Rectifier welding machine. Two pillarstatistical data mobilisation for drilling machines of 40 mm and 20 mm diameter hole drilling capac-rework, salvage and reject ity an take care of most of the drilling requirements. Hydraulic mo- torized Hacksaw cutting machine can cut up to 225 mm size shapespieces. Any manufacturing defect in most metals. Thread forming attachments for precision BSW andis covered by our guarantee for BSP threads are available for supplementary operations after form-free replacement for defects in ing especially electric panel boards, screws sockets in Plummermanufactured product. block clips and base plates for anchoring bolts. Portable and fixed grinding stations are used to provide finishing de-burringZERO DOWNTIMEAt Shritara we believe in zero and post formation cutting operation. Air Compressor of 400 lbs capacity is a useful facility for pressurized cleaning.downtime for customer. No de- Leak tests for air tight, water tight and / or dust proof enclosures are carried out using pressurized air from compres-fective products are allowed to sor.pass Quality Inspection at eachstage of manufacture. Pre plan-ning of activity before commenc-ing production means zero loss Ordering Information SERVICES AVAILABLEof production shifts day after day. Technical Support Application for parts, life cycle estimated under given Design and DetailingTURNKEY SOLUTIONS conditions. Material SelectionFor all your needs in cold formed Application Supportsheet metal parts we shall be Operating environment, including but not limited to Tem- Troubleshooting perature ranges, Pressure chart for operating condi-glad to be associated from con- tions,cept stage right up to commis- Dynamic loading, cyclic loading, friction and corrosivesioning and life cycle studies. fluid presence. Creep resistance, aging and fatigue load data if available.For more information on any of Quality plans, specifications, Engineering drawings,our products or services please general material selection, mating machine parts orvisit us on the Web at: product storage in contact Client, consulting agency, EPC, Turnkey contract and orwww.shritara.com Third party Inspection Shritara 72 Unique Tower, Off Link Road, Malad (W) Mumbai 64, India Phone 022 2881 3803 Fax 022 2880 4587