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GAUGE, CONING & 
TILTING
Permanent Way 
• Rail-road on which train runs 
• Consists of 2 parallel RAILS placed at a 
specified distance between them, & 
FASTENED to SLEEPERS, which are 
embedded in a layer of BALLAST of specified 
thickness spread over the FORMATION.
Permanent Way - Requirement 
• GAUGE: correct & uniform 
• CROSS LEVELS: straight/curved sections 
• ALIGNMENT: Straight & free of kinks 
• GRADIENTS: Uniform & Gentle
Permanent Way - Requirement 
• TRACK: resilient & elastic 
• Drainage: stability, no water-logging 
• Lateral Strength: shocks, vibrations 
• Easy replacement of renewal of components 
• Cost – minimum (construction operation & 
maintenance)
Roadways vs. Railways 
• Construction of route: 
– RdW; suitable pavement of specified width provided with 
shoulders on either side. 
– RLW: pair of steel rails which are laid parallel to each other 
on sleepers at fixed distance apart. 
• Suitability to traffic: 
– In RdW, routes are meant for movement of different types, 
of traffic such as buses, trucks, scooters, rickshaws, 
cycles, pedestrians etc. 
– RLW routes are meant only for movement of trains.
Roadways vs. Railways 
• Width of right-of-way: 
– RdW routes require MORE width of right-of-way. 
– RLW routes require LESS width of right-of-way. 
• Starting and destinations: 
– In RdW, starting and destination points of traffic 
are NOT FIXED. 
– In RLW, starting and destination points of trains 
are ALWAYS FIXED.
Roadways vs. Railways 
• Right of entry: 
– In RdW, it is free to all vehicles because their 
movements are not according to any schedule. 
– In RLW, it is not free to all railway vehicles 
because their movements are always according 
to schedule. 
• Strength of route: 
– In RdW it is LESS. 
– In RLW tracks it is MORE.
Roadways vs. Railways 
• Elasticity: 
– RdW routes do not require an elastic structure since they 
are not to withstand impacts of heavy wheel loads. 
– RLW routes require an elastic structure to withstand impact 
of heavy wheel loads. 
• Gradients and curves: 
– In RdW, the routes can be constructed with steep 
gradients & sharp curves. Thus, route length is LESS. 
– In RLW, routes cannot be constructed with steep gradients 
& flat curves. Thus, route length is MORE.
Roadways vs. Railways 
• Tractive resistance: 
– For RdW routes is high (5-6 times of railway). 
– For RLW routes, it is low 
• Load handling capacity: 
– For road vehicles, it is less & at low speeds. 
– For RLW vehicles, it is more and at high speeds.
Roadways vs. Railways 
• Requirement of turning devices: 
– In RdW , NO special turning devices are constructed for 
turning vehicles on these routes. 
– In RLW, special turning devices (points & crossings) are 
constructed for turning vehicles on these routes. 
• Operational control devices: 
– In RdW , no special operational control devices in the form 
of signaling and interlocking are required on these 
routes for safe and efficient movement of vehicles. 
– In RLW, these are REQUIRED for safe & efficient 
movements of trains.
Roadways vs. Railways 
• Suitability to transportation of people and goods: 
– Suitable for SHORT DISTANCES (upto 500 km) is 
convenient and cheap by roadway routes. 
– Transport of people and heavy goods like raw materials, 
coal, ores, etc. for LONG DISTANCE or manufacturing 
concerns is convenient and cheap by railway routes. 
• Adaptability to type and size of goods: 
– All types and sizes of goods CANNOT BE HANDLED by 
road vehicles. 
– Almost all types and sizes of goods is handled by trains.
Roadways vs. Railways 
• Suitability for hilly area: 
– RdW vehicles are MORE suitable for hilly area. 
– Railway vehicles are LESS suitable for hilly area. 
• Employment potential: 
– RdW have LESS employment potential. 
– RLW have HIGH employment potential. 
• Rate of accidents: 
– In roadways, the rate of accidents is HIGH. 
– In railways, the rate of accidents is LESS. 
• Construction and maintenance cost: 
– Cost of roadway vehicles is LESS. 
– In case of railway vehicles, the cost is MORE.
Gauge 
• It is the minimum distance between 2 rails. 
• Indian Railways (IR) measures gauge as clear minimum 
distance between the running faces of the 2 rails.
Name of 
Gauge 
Width (mm) Width (feet) Route Km % of Route 
km 
Broad Gauge 
(BG) 
1676 5’6” 40000 64 
Metre Gauge 
(MG) 
1000 3’3.37” 20000 31 
Narrow 
Gauge (NG) 
762 2’6” 4000 5 
TOTAL 64000 100
Choice of Gauge 
• Cost Consideration 
• Traffic Consideration 
• Physical Feature of Country – adopt steeper 
gradient & sharper curves for a narrow gauge as 
compared to a wider gauge.
Cost Consideration 
• There is a marginal increase in cost of track if a 
wider gauge is adopted 
– Proportional increase in cost of land acquisition, 
earthwork, rails, sleepers, ballast & other tracks. 
– Cost of bridges, culverts & tunnels increases only 
marginally due to wider gauge. 
– Cost of constructing station buildings, platform, staff 
quarters, level crossings, signals, etc. 
– Cost of rolling stock is independent of the gauge for 
carrying same volume of traffic.
Traffic Consideration 
• Volume of traffic depends on Size of Wagons & 
Speed & hauling capacity of trains 
– Wider gauge carry larger wagons & coaches & hence 
carry more traffic. 
– Wider gauge have higher speeds. 
– Type of traction & signalling equipment required are 
independent of the gauge.
Coning of Wheels
Coning of Wheels 
• Tread of wheels of a railway vehicle is not made flat, but 
sloped like a cone in order to enable the vehicle to move 
smoothly on curves & straight tracks. 
• On Straight & level surface: Circumference of treads of 
inner & outer wheels are equal. 
• On curves, problem arises when outer wheel has to 
negotiate more distance on the curve as compared to 
inner wheels.
Coning of Wheels 
• Due to action of centrifugal force on a curve, wheels tends 
to move out. 
• To avoid this, circumference of Tread of outer wheel is 
made > inner wheel. 
• This helps the outer wheel to travel a longer distance than 
the inner wheel.
Coning of Wheels 
• It helps to keep the vehicle centrally aligned on a 
straight & level track. 
• Slight irregularities in track do occur as a result of 
moving loads & the vagaries of the weather. 
Therefore wheels move from side to side & 
therefore the vehicles sway. 
• Due to Coning of Wheels, this side movement 
results in the increase in tread circumference of 
one wheel over the other.
Advantages of Coning of Wheel 
• Controlling differential movement of Front & 
Rear Axles (which is caused due to rigidity of frame & 
axle) thus acting as a balancing factor (on curves 
rear axle has the tendency to move towards inner rail) 
• Smooth riding as it help vehicle to negotiate 
curves smoothly 
• Reduces wear and tear of wheel flanges 
• Approx. value of slip for BG is 0.029 m/degree of curve
Disadvantages of Coning of Wheel 
• Pressure on Hz component of force near the INNER edge 
of OUTER rail has a tendency to wear the rail quickly 
• Hz component has to turn the rail outwards and hence the 
gauge may be widened 
• If no base plates are provided, sleepers under the outer 
edge of the rail may be damaged 
• In order to minimize the above disadvantages, Tilting of 
Rails is done
Tilting of Rails 
• Rails are tilted inwards at an angle of 1 in 20 to reduce wear & tear on 
the rails & on the tread of the wheels. 
• As the pressure of the wheel acts near the inner edge of the rail, there 
is heavy wear & tear of the rail. 
• Lateral bending stresses are created due to eccentric loading of rails. 
• Uneven loading on sleepers damages them 
• To reduce wear & tear and lateral stresses, rails are tilted at a slope of 
1 in 20 (which is slope of wheel cone) 
• Rail is tilted by ADZING the wooden sleepers or by providing canted 
bearing plates.
Tilting of Rails 
• Tilting of rails can be achieved by: 
–Adzing of Sleepers 
–Use of Canted Base Plate
Tilting of Rails 
• Advantages of Tilting Of Rails 
– It maintains the gauge properly 
–Wear at Rail Head is uniform 
– It increases the life of sleepers and rails
Function of Rails
Function of Rails 
• It provides a continuous & level surface for 
movement of trains 
• It provides a smooth & less friction pathway. 
– Friction between the steel wheel & steel rail is about 
1/5th of friction between pneumatic tyre & metalled road. 
• It serves as a lateral guide for the wheels.
Function of Rails 
• It bear the stresses developed due to vertical 
loads transmitted to them 
– through axles & wheels of rolling stock as well as 
– due to braking & thermal forces. 
• It transmits the load to a large area of the 
formation through sleepers & the ballast.
Requirement of Rails 
• Rail should have the most economical 
section consistent with – Strength, Stiffness 
& Durability. 
• Centre of Gravity of rail section should 
preferably be very close to the mid-height of 
the rail so that the maximum tensile & 
compressive stresses are equal.
Requirement of Rails 
• Rail head: adequate DEPTH to allow for vertical 
wear. 
• Rail head: sufficiently WIDE so that it has a wider 
running surface available & also has desired 
lateral stiffness. 
• Rail Web: sufficiently thick to withstand stresses 
arising due to loads bone by it, after allowing for 
normal corrosion.
Requirement of Rails 
• Rail Foot: sufficient THICKNESS to withstand VR 
& Hz forces after allowing for loss of corrosion. 
• Fishing angle must ensure proper transmission 
of loads from the rails to the fish plates. 
• Rail Height: adequate so that rail has sufficient 
vertical stiffness & strength as a beam.
SLEEPERS
Function of Sleepers 
• Holds rails in their correct gauge & 
alignment. 
• Giving rails a firm & even support 
• Transfers the load evenly from the rails to a 
wider area of the ballast.
Function of Sleepers 
• Acts as an elastic medium between rails & 
ballast to absorb blows & vibrations caused 
by moving loads 
• Providing longitudinal & lateral stability to 
the permanent way. 
• Providing the means to rectify the track 
geometry during their service life.
Requirement of Sleepers 
• Initial & Maintenance cost: MINIMUM 
• Weight: moderate so that it is convenient to 
handle. 
• Design of the sleeper & fastening should be such 
that it is possible to fix & remove the rails easily. 
• Sleeper should have sufficient bearing area so 
that the ballast under it is not crushed. 
• Sleeper should be able to maintain & adjust the 
gauge properly.
Requirement of Sleepers 
• Material of sleeper & its design should be such that it does 
not break or get damaged during packing. 
• Design of sleeper should be such that it is possible to have 
track circuiting. 
• Sleeper should be capable of resisting vibrations & shocks 
caused by the passage of fast moving trains. 
• Sleeper should be anti-sabotage & anti-theft features.
Ballast
Function of Ballast 
• Provides a level & hard bed for sleepers to rest on. 
• Holds the sleepers in position during the passage of trains. 
• Transfers & distributes load from sleepers to a larger area of the 
formation. 
• Provides elasticity & resilience to the track for proper riding 
comfort. 
• Provides resistance to the track for longitudinal & lateral stability. 
• Provides effective drainage to the track. 
• Maintains the level & alignment of the track.
Requirement of Ballast 
• Tough & wear resistant 
• HARD: not get crushed under the moving loads. 
• SHAPE: generally cubical with sharp edges. 
• Non-porous & should not absorb water.
Requirement of Ballast 
• Resist both attrition & abrasion. 
• Durable & should not get pulverised or 
disintegrated under adverse weather conditions. 
• Allow for good drainage. 
• Cheap & economical.
Creep in Rails
Creep in Rails 
• It is defined as the longitudinal movement of rails 
wrt sleepers in a track. 
• Causes of creep: 
– Closing of successive expansion spaces at rail joints in 
the direction of creep and opening out of joints at the 
point from where the creep starts. 
– Marks on flanges and webs of rails made by scratching 
as the rails slide.
Effects of Creep 
• Sleepers move out of position leading to change in gauge 
and alignment of the track. 
• Rail joints are opened out of their limit & stresses are 
developed in fish plates and bolts which leads to the 
breakage of the bolts. 
• Points and crossings get disturbed. 
• Maintenance and replacement of tracks becomes difficult. 
• Smashing of fish plates and bolts, bending of bars, kinks 
at joints are other effects of creep.
Minor Causes of creep in rail 
• Rails not properly fixed to sleepers 
• Bad drainage of ballast 
• Bad quality of sleepers used 
• Improper consolidation of formation bed 
• Gauge fixed too tight or too slack 
• Rails fixed too tight to carry the traffic 
• Incorrect adjustment of super elevation on outer rails at 
curves 
• Incorrect allowance for rails expansion 
• Rail joints maintained in bad condition
Theories of Creep 
• Wave Motion Theory 
• Percussion Theory 
• Drag Theory
CURVES
Radius or Degree of Curve 
• A curve is defined by its – RADIUS or DEGREE. 
• Degree of Curve (D) is the angle subtended by a 
30.5m or 100ft CHORD at its centre. 
• D = 1750/R (R in m) 
• D = 5730/R (R in ft)
Relationship between Radius & Versine of Curve 
• Versine is the perpendicular distance of the midpoint of a 
chord from the arc of a circle. 
• V = C*C/8R 
• V = 12.5 C*C/R cm = 125 C*C/R mm 
Degree of Curve with chord length of 11.8m or 62 ft 
• D = 1750/R (put value of R=12.5 C*C/V) 
• D = V cm
Elements of Circular Curve 
• Angle of deflection + Angle of Intersection = 180o 
• Tangent Length, OT1 = OT2 = R tan o/2 
• Length of Long Chord = T1T2 = 2R Sin o/2 
• Length of Curve = 2 pi R 00/360
Super elevation 
• Super elevation or Cant (Ca): is the difference in height 
between the OUTER & INNER rail of the curve. 
• It is provided by gradually lifting the outer rail above the 
level of the inner rail. 
• Functions 
– To ensure a better distribution of load on both rails. 
– To reduce wear & tear of the rails & rolling stock 
– To neutralize the effect of lateral forces 
– To provide comfort to passengers.
Super elevation 
• Equilibrium Speed: When speed of a vehicle negotiating a 
curved track is such that the resultant force of WEIGHT of 
vehicle & RADIAL acceleration is perpendicular to the plane 
of rails, the vehicle is not subjected to any unbalanced radial 
acceleration & is said to be in equilibrium. 
• Maximum Permissible Speed: is the highest speed 
permitted to a train on a curve taking into consideration – 
Radius of Curvature, Actual Cant, Cant Deficiency, Cant 
Excess & Length of Transition.
Super elevation 
• Cant Deficiency (Cd): It occurs when a train travels 
around a curve at a HIGHER than equilibrium 
speed. It is the difference between the theoretical 
cant required for such HIGH speeds & actual cant 
provided. 
• Cant Excess (Ce): It occurs when a train travels 
around a curve at a LOWER than equilibrium 
speed. It is the difference between the actual cant 
provided & theoretical cant required for such LOW 
speeds.
Super elevation 
• Rate of Change of Cant or Cant Deficiency 
– It is the rate at which cant deficiency increases 
while passing over the transition curve, e.g., a 
rate of 35mm/sec means that a vehicle will 
experience a change in cant or cant deficiency of 
35 mm in each sec of travel over the transition 
when traveling at maximum permissible speed.
Super elevation 
• Cant Gradient & Cant Deficiency Gradient 
– It indicates increase or decrease in cant or 
deficiency of cant in a given length of transition. 
– A gradient of 1 in 1000 means a cant or a 
deficiency of cant of 1mm is attained or lost in 
every 1000mm of transition length.
Safe Speed on Curves 
• Safe speed means a speed which protects a 
carriage from the danger of overturning & 
derailment & provides a certain margin of safety. 
• For BG & MG 
– Transitioned Curves, V1 = 4.4 (R – 70)1/2 
– Non-transitioned Curves, V2 = 80% of V1 
• V = 0.27 [(Ca + Cd) R]1/2
Transition Curve 
• A TC smoothen the shift from straight line to the 
curve. 
• They are provided on either side of the circular 
curve so that centrifugal force is built up gradually 
as super elevation slowly runs out at a uniform 
rate.
Transition Curve 
• It decrease the radius of curvature gradually in a 
planned way from infinity at straight line to 
specified value of the radius of a circular curve in 
order to help the vehicle negotiate the curve 
smoothly. 
• It helps in providing the gradual increase of the 
super elevation starting from zero at straight line 
to the desired super-elevation at the circular 
curve.
Check Rail 
• These are provided parallel to the inner rail on sharp curves 
to reduce the lateral wear on the outer rail. 
• They prevent the outer wheel flange from mounting the outer 
rail & thus decrease the chances of derailment of vehicles. 
• CR wear out quite fast but since, these are worn out rails, 
further wear is objectionable. 
• CR are provided on the gauge face side of inner rails on 
curves sharper than 8 degree on BG, 10 Degree on MG & 14 
degree on NG.
GRADIENTS 
• These are provided to negotiate rise or fall in the level of 
the railway track. 
• In RISING gradient, track rises in the direction of 
movement of traffic. 
• In DOWN/FALLING gradient, track loses elevation in the 
direction of movement of traffic. 
• It is represented by the distance travelled for a a rise or fall 
of 1 unit. Sometimes it is represented as % rise or fall. 
• For e.g., if there is rise of 1m in 400m, the gradient is 1 in 
400 or 0.25%.
Objective of Gradients 
• To reach various stations at different 
elevations 
• To follow the natural contours of the ground 
to the extent possible 
• To reduce the cost of earthwork.
Types of Gradients 
• Ruling G 
• Pusher of Helper G 
• Momentum G 
• G in Station Yards
Ruling Gradients 
• It is the steepest gradient that exists in a section. 
• It determines the maximum load that can be hauled by a 
locomotive on that section. 
• Factors for deciding the RG 
– Severity of G 
– Length & position wrt G on both sides. 
– Power of locomotive 
• In Plain terrain: 1 in 150 to 1 in 250 
• In Hilly Terrain: 1 in 100 to 1 in 150 
• All other G in that section should be flatter than the RG.
Pusher of Helper Gradient 
• When the gradient of ensuing section (in 
hilly terrain) is so steep as to necessitate 
the use of an extra engine for pushing the 
train, it is known as P/H G. 
• Here gradients steeper than RG are 
provided to reduce the overall cost (length 
of railway line).
Momentum Gradient 
• MG is also steeper than RG. 
• In valleys, a falling gradient is followed by a 
rising gradient. 
• During falling G, train gathers good speed or 
momentum which gives additional kinetic 
energy to the train & allows it to negotiate G 
steeper than RG.
Gradient in Station Yards 
• These are quite flat due to following reasons: 
– It prevents the standing vehicles from rolling & moving 
away from the yard due to combined effect of gravity & 
strong winds. 
– It reduces the additional resistive forces required to 
start a locomotive. 
– Max G: 1 in 400; Recommended G: 1 in 1000
Grade Compensation on Curves 
• Curves provide extra resistance to movement of 
trains. 
• Hence, G are compensated to the following extent 
on curves: 
– On BG tracks: 0.04% per degree of curve or 70/R; 
whichever is Minimum. 
• G of a curved portion of section should be flatter 
than RG because of extra resistance offered by the 
curve.
THANK YOU !!!

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Unit 1 gauge creep

  • 1. GAUGE, CONING & TILTING
  • 2. Permanent Way • Rail-road on which train runs • Consists of 2 parallel RAILS placed at a specified distance between them, & FASTENED to SLEEPERS, which are embedded in a layer of BALLAST of specified thickness spread over the FORMATION.
  • 3. Permanent Way - Requirement • GAUGE: correct & uniform • CROSS LEVELS: straight/curved sections • ALIGNMENT: Straight & free of kinks • GRADIENTS: Uniform & Gentle
  • 4. Permanent Way - Requirement • TRACK: resilient & elastic • Drainage: stability, no water-logging • Lateral Strength: shocks, vibrations • Easy replacement of renewal of components • Cost – minimum (construction operation & maintenance)
  • 5. Roadways vs. Railways • Construction of route: – RdW; suitable pavement of specified width provided with shoulders on either side. – RLW: pair of steel rails which are laid parallel to each other on sleepers at fixed distance apart. • Suitability to traffic: – In RdW, routes are meant for movement of different types, of traffic such as buses, trucks, scooters, rickshaws, cycles, pedestrians etc. – RLW routes are meant only for movement of trains.
  • 6. Roadways vs. Railways • Width of right-of-way: – RdW routes require MORE width of right-of-way. – RLW routes require LESS width of right-of-way. • Starting and destinations: – In RdW, starting and destination points of traffic are NOT FIXED. – In RLW, starting and destination points of trains are ALWAYS FIXED.
  • 7. Roadways vs. Railways • Right of entry: – In RdW, it is free to all vehicles because their movements are not according to any schedule. – In RLW, it is not free to all railway vehicles because their movements are always according to schedule. • Strength of route: – In RdW it is LESS. – In RLW tracks it is MORE.
  • 8. Roadways vs. Railways • Elasticity: – RdW routes do not require an elastic structure since they are not to withstand impacts of heavy wheel loads. – RLW routes require an elastic structure to withstand impact of heavy wheel loads. • Gradients and curves: – In RdW, the routes can be constructed with steep gradients & sharp curves. Thus, route length is LESS. – In RLW, routes cannot be constructed with steep gradients & flat curves. Thus, route length is MORE.
  • 9. Roadways vs. Railways • Tractive resistance: – For RdW routes is high (5-6 times of railway). – For RLW routes, it is low • Load handling capacity: – For road vehicles, it is less & at low speeds. – For RLW vehicles, it is more and at high speeds.
  • 10. Roadways vs. Railways • Requirement of turning devices: – In RdW , NO special turning devices are constructed for turning vehicles on these routes. – In RLW, special turning devices (points & crossings) are constructed for turning vehicles on these routes. • Operational control devices: – In RdW , no special operational control devices in the form of signaling and interlocking are required on these routes for safe and efficient movement of vehicles. – In RLW, these are REQUIRED for safe & efficient movements of trains.
  • 11. Roadways vs. Railways • Suitability to transportation of people and goods: – Suitable for SHORT DISTANCES (upto 500 km) is convenient and cheap by roadway routes. – Transport of people and heavy goods like raw materials, coal, ores, etc. for LONG DISTANCE or manufacturing concerns is convenient and cheap by railway routes. • Adaptability to type and size of goods: – All types and sizes of goods CANNOT BE HANDLED by road vehicles. – Almost all types and sizes of goods is handled by trains.
  • 12. Roadways vs. Railways • Suitability for hilly area: – RdW vehicles are MORE suitable for hilly area. – Railway vehicles are LESS suitable for hilly area. • Employment potential: – RdW have LESS employment potential. – RLW have HIGH employment potential. • Rate of accidents: – In roadways, the rate of accidents is HIGH. – In railways, the rate of accidents is LESS. • Construction and maintenance cost: – Cost of roadway vehicles is LESS. – In case of railway vehicles, the cost is MORE.
  • 13. Gauge • It is the minimum distance between 2 rails. • Indian Railways (IR) measures gauge as clear minimum distance between the running faces of the 2 rails.
  • 14. Name of Gauge Width (mm) Width (feet) Route Km % of Route km Broad Gauge (BG) 1676 5’6” 40000 64 Metre Gauge (MG) 1000 3’3.37” 20000 31 Narrow Gauge (NG) 762 2’6” 4000 5 TOTAL 64000 100
  • 15. Choice of Gauge • Cost Consideration • Traffic Consideration • Physical Feature of Country – adopt steeper gradient & sharper curves for a narrow gauge as compared to a wider gauge.
  • 16. Cost Consideration • There is a marginal increase in cost of track if a wider gauge is adopted – Proportional increase in cost of land acquisition, earthwork, rails, sleepers, ballast & other tracks. – Cost of bridges, culverts & tunnels increases only marginally due to wider gauge. – Cost of constructing station buildings, platform, staff quarters, level crossings, signals, etc. – Cost of rolling stock is independent of the gauge for carrying same volume of traffic.
  • 17. Traffic Consideration • Volume of traffic depends on Size of Wagons & Speed & hauling capacity of trains – Wider gauge carry larger wagons & coaches & hence carry more traffic. – Wider gauge have higher speeds. – Type of traction & signalling equipment required are independent of the gauge.
  • 19. Coning of Wheels • Tread of wheels of a railway vehicle is not made flat, but sloped like a cone in order to enable the vehicle to move smoothly on curves & straight tracks. • On Straight & level surface: Circumference of treads of inner & outer wheels are equal. • On curves, problem arises when outer wheel has to negotiate more distance on the curve as compared to inner wheels.
  • 20. Coning of Wheels • Due to action of centrifugal force on a curve, wheels tends to move out. • To avoid this, circumference of Tread of outer wheel is made > inner wheel. • This helps the outer wheel to travel a longer distance than the inner wheel.
  • 21. Coning of Wheels • It helps to keep the vehicle centrally aligned on a straight & level track. • Slight irregularities in track do occur as a result of moving loads & the vagaries of the weather. Therefore wheels move from side to side & therefore the vehicles sway. • Due to Coning of Wheels, this side movement results in the increase in tread circumference of one wheel over the other.
  • 22. Advantages of Coning of Wheel • Controlling differential movement of Front & Rear Axles (which is caused due to rigidity of frame & axle) thus acting as a balancing factor (on curves rear axle has the tendency to move towards inner rail) • Smooth riding as it help vehicle to negotiate curves smoothly • Reduces wear and tear of wheel flanges • Approx. value of slip for BG is 0.029 m/degree of curve
  • 23. Disadvantages of Coning of Wheel • Pressure on Hz component of force near the INNER edge of OUTER rail has a tendency to wear the rail quickly • Hz component has to turn the rail outwards and hence the gauge may be widened • If no base plates are provided, sleepers under the outer edge of the rail may be damaged • In order to minimize the above disadvantages, Tilting of Rails is done
  • 24. Tilting of Rails • Rails are tilted inwards at an angle of 1 in 20 to reduce wear & tear on the rails & on the tread of the wheels. • As the pressure of the wheel acts near the inner edge of the rail, there is heavy wear & tear of the rail. • Lateral bending stresses are created due to eccentric loading of rails. • Uneven loading on sleepers damages them • To reduce wear & tear and lateral stresses, rails are tilted at a slope of 1 in 20 (which is slope of wheel cone) • Rail is tilted by ADZING the wooden sleepers or by providing canted bearing plates.
  • 25. Tilting of Rails • Tilting of rails can be achieved by: –Adzing of Sleepers –Use of Canted Base Plate
  • 26. Tilting of Rails • Advantages of Tilting Of Rails – It maintains the gauge properly –Wear at Rail Head is uniform – It increases the life of sleepers and rails
  • 28. Function of Rails • It provides a continuous & level surface for movement of trains • It provides a smooth & less friction pathway. – Friction between the steel wheel & steel rail is about 1/5th of friction between pneumatic tyre & metalled road. • It serves as a lateral guide for the wheels.
  • 29. Function of Rails • It bear the stresses developed due to vertical loads transmitted to them – through axles & wheels of rolling stock as well as – due to braking & thermal forces. • It transmits the load to a large area of the formation through sleepers & the ballast.
  • 30. Requirement of Rails • Rail should have the most economical section consistent with – Strength, Stiffness & Durability. • Centre of Gravity of rail section should preferably be very close to the mid-height of the rail so that the maximum tensile & compressive stresses are equal.
  • 31. Requirement of Rails • Rail head: adequate DEPTH to allow for vertical wear. • Rail head: sufficiently WIDE so that it has a wider running surface available & also has desired lateral stiffness. • Rail Web: sufficiently thick to withstand stresses arising due to loads bone by it, after allowing for normal corrosion.
  • 32. Requirement of Rails • Rail Foot: sufficient THICKNESS to withstand VR & Hz forces after allowing for loss of corrosion. • Fishing angle must ensure proper transmission of loads from the rails to the fish plates. • Rail Height: adequate so that rail has sufficient vertical stiffness & strength as a beam.
  • 34. Function of Sleepers • Holds rails in their correct gauge & alignment. • Giving rails a firm & even support • Transfers the load evenly from the rails to a wider area of the ballast.
  • 35. Function of Sleepers • Acts as an elastic medium between rails & ballast to absorb blows & vibrations caused by moving loads • Providing longitudinal & lateral stability to the permanent way. • Providing the means to rectify the track geometry during their service life.
  • 36. Requirement of Sleepers • Initial & Maintenance cost: MINIMUM • Weight: moderate so that it is convenient to handle. • Design of the sleeper & fastening should be such that it is possible to fix & remove the rails easily. • Sleeper should have sufficient bearing area so that the ballast under it is not crushed. • Sleeper should be able to maintain & adjust the gauge properly.
  • 37. Requirement of Sleepers • Material of sleeper & its design should be such that it does not break or get damaged during packing. • Design of sleeper should be such that it is possible to have track circuiting. • Sleeper should be capable of resisting vibrations & shocks caused by the passage of fast moving trains. • Sleeper should be anti-sabotage & anti-theft features.
  • 39. Function of Ballast • Provides a level & hard bed for sleepers to rest on. • Holds the sleepers in position during the passage of trains. • Transfers & distributes load from sleepers to a larger area of the formation. • Provides elasticity & resilience to the track for proper riding comfort. • Provides resistance to the track for longitudinal & lateral stability. • Provides effective drainage to the track. • Maintains the level & alignment of the track.
  • 40. Requirement of Ballast • Tough & wear resistant • HARD: not get crushed under the moving loads. • SHAPE: generally cubical with sharp edges. • Non-porous & should not absorb water.
  • 41. Requirement of Ballast • Resist both attrition & abrasion. • Durable & should not get pulverised or disintegrated under adverse weather conditions. • Allow for good drainage. • Cheap & economical.
  • 43. Creep in Rails • It is defined as the longitudinal movement of rails wrt sleepers in a track. • Causes of creep: – Closing of successive expansion spaces at rail joints in the direction of creep and opening out of joints at the point from where the creep starts. – Marks on flanges and webs of rails made by scratching as the rails slide.
  • 44. Effects of Creep • Sleepers move out of position leading to change in gauge and alignment of the track. • Rail joints are opened out of their limit & stresses are developed in fish plates and bolts which leads to the breakage of the bolts. • Points and crossings get disturbed. • Maintenance and replacement of tracks becomes difficult. • Smashing of fish plates and bolts, bending of bars, kinks at joints are other effects of creep.
  • 45. Minor Causes of creep in rail • Rails not properly fixed to sleepers • Bad drainage of ballast • Bad quality of sleepers used • Improper consolidation of formation bed • Gauge fixed too tight or too slack • Rails fixed too tight to carry the traffic • Incorrect adjustment of super elevation on outer rails at curves • Incorrect allowance for rails expansion • Rail joints maintained in bad condition
  • 46. Theories of Creep • Wave Motion Theory • Percussion Theory • Drag Theory
  • 48. Radius or Degree of Curve • A curve is defined by its – RADIUS or DEGREE. • Degree of Curve (D) is the angle subtended by a 30.5m or 100ft CHORD at its centre. • D = 1750/R (R in m) • D = 5730/R (R in ft)
  • 49. Relationship between Radius & Versine of Curve • Versine is the perpendicular distance of the midpoint of a chord from the arc of a circle. • V = C*C/8R • V = 12.5 C*C/R cm = 125 C*C/R mm Degree of Curve with chord length of 11.8m or 62 ft • D = 1750/R (put value of R=12.5 C*C/V) • D = V cm
  • 50. Elements of Circular Curve • Angle of deflection + Angle of Intersection = 180o • Tangent Length, OT1 = OT2 = R tan o/2 • Length of Long Chord = T1T2 = 2R Sin o/2 • Length of Curve = 2 pi R 00/360
  • 51. Super elevation • Super elevation or Cant (Ca): is the difference in height between the OUTER & INNER rail of the curve. • It is provided by gradually lifting the outer rail above the level of the inner rail. • Functions – To ensure a better distribution of load on both rails. – To reduce wear & tear of the rails & rolling stock – To neutralize the effect of lateral forces – To provide comfort to passengers.
  • 52. Super elevation • Equilibrium Speed: When speed of a vehicle negotiating a curved track is such that the resultant force of WEIGHT of vehicle & RADIAL acceleration is perpendicular to the plane of rails, the vehicle is not subjected to any unbalanced radial acceleration & is said to be in equilibrium. • Maximum Permissible Speed: is the highest speed permitted to a train on a curve taking into consideration – Radius of Curvature, Actual Cant, Cant Deficiency, Cant Excess & Length of Transition.
  • 53. Super elevation • Cant Deficiency (Cd): It occurs when a train travels around a curve at a HIGHER than equilibrium speed. It is the difference between the theoretical cant required for such HIGH speeds & actual cant provided. • Cant Excess (Ce): It occurs when a train travels around a curve at a LOWER than equilibrium speed. It is the difference between the actual cant provided & theoretical cant required for such LOW speeds.
  • 54. Super elevation • Rate of Change of Cant or Cant Deficiency – It is the rate at which cant deficiency increases while passing over the transition curve, e.g., a rate of 35mm/sec means that a vehicle will experience a change in cant or cant deficiency of 35 mm in each sec of travel over the transition when traveling at maximum permissible speed.
  • 55. Super elevation • Cant Gradient & Cant Deficiency Gradient – It indicates increase or decrease in cant or deficiency of cant in a given length of transition. – A gradient of 1 in 1000 means a cant or a deficiency of cant of 1mm is attained or lost in every 1000mm of transition length.
  • 56. Safe Speed on Curves • Safe speed means a speed which protects a carriage from the danger of overturning & derailment & provides a certain margin of safety. • For BG & MG – Transitioned Curves, V1 = 4.4 (R – 70)1/2 – Non-transitioned Curves, V2 = 80% of V1 • V = 0.27 [(Ca + Cd) R]1/2
  • 57. Transition Curve • A TC smoothen the shift from straight line to the curve. • They are provided on either side of the circular curve so that centrifugal force is built up gradually as super elevation slowly runs out at a uniform rate.
  • 58. Transition Curve • It decrease the radius of curvature gradually in a planned way from infinity at straight line to specified value of the radius of a circular curve in order to help the vehicle negotiate the curve smoothly. • It helps in providing the gradual increase of the super elevation starting from zero at straight line to the desired super-elevation at the circular curve.
  • 59. Check Rail • These are provided parallel to the inner rail on sharp curves to reduce the lateral wear on the outer rail. • They prevent the outer wheel flange from mounting the outer rail & thus decrease the chances of derailment of vehicles. • CR wear out quite fast but since, these are worn out rails, further wear is objectionable. • CR are provided on the gauge face side of inner rails on curves sharper than 8 degree on BG, 10 Degree on MG & 14 degree on NG.
  • 60. GRADIENTS • These are provided to negotiate rise or fall in the level of the railway track. • In RISING gradient, track rises in the direction of movement of traffic. • In DOWN/FALLING gradient, track loses elevation in the direction of movement of traffic. • It is represented by the distance travelled for a a rise or fall of 1 unit. Sometimes it is represented as % rise or fall. • For e.g., if there is rise of 1m in 400m, the gradient is 1 in 400 or 0.25%.
  • 61. Objective of Gradients • To reach various stations at different elevations • To follow the natural contours of the ground to the extent possible • To reduce the cost of earthwork.
  • 62. Types of Gradients • Ruling G • Pusher of Helper G • Momentum G • G in Station Yards
  • 63. Ruling Gradients • It is the steepest gradient that exists in a section. • It determines the maximum load that can be hauled by a locomotive on that section. • Factors for deciding the RG – Severity of G – Length & position wrt G on both sides. – Power of locomotive • In Plain terrain: 1 in 150 to 1 in 250 • In Hilly Terrain: 1 in 100 to 1 in 150 • All other G in that section should be flatter than the RG.
  • 64. Pusher of Helper Gradient • When the gradient of ensuing section (in hilly terrain) is so steep as to necessitate the use of an extra engine for pushing the train, it is known as P/H G. • Here gradients steeper than RG are provided to reduce the overall cost (length of railway line).
  • 65. Momentum Gradient • MG is also steeper than RG. • In valleys, a falling gradient is followed by a rising gradient. • During falling G, train gathers good speed or momentum which gives additional kinetic energy to the train & allows it to negotiate G steeper than RG.
  • 66. Gradient in Station Yards • These are quite flat due to following reasons: – It prevents the standing vehicles from rolling & moving away from the yard due to combined effect of gravity & strong winds. – It reduces the additional resistive forces required to start a locomotive. – Max G: 1 in 400; Recommended G: 1 in 1000
  • 67. Grade Compensation on Curves • Curves provide extra resistance to movement of trains. • Hence, G are compensated to the following extent on curves: – On BG tracks: 0.04% per degree of curve or 70/R; whichever is Minimum. • G of a curved portion of section should be flatter than RG because of extra resistance offered by the curve.