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ISO 9000:2000
ISO 9000:1994  Specified Quality System Requirements Twenty Quality System Elements 1. Management Responsibility 2. Quality System 3. Contract Review 4. Design Control 5. Document & Data Control 6. Purchasing 7. Control Of Customer Supplied  Product 8. Product Identification & Traceability 9. Process Control 10. Inspection & Testing 11. Control Of Inspection, Measuring, & Test Equipment 12. Inspection And Test Status 13. Control Of Nonconforming Product 14. Corrective And Preventive Action 15. Handling, Storage, Packaging, Preservation, & Delivery 16. Control Of Quality Records 17. Internal Quality Audits 18. Training 19. Servicing 20. Statistical Techniques ISO 9001 - All 20 Elements; ISO 9002 - No Design Control; ISO 9003 - No Design Control, Purchasing, Process Control Or Servicing
ISO 9001: 2000 Specified Quality System Requirements A Process Approach - Four Specific Areas ,[object Object],[object Object],[object Object],[object Object],All ISO 9000:1994 Requirements Addressed New:   Continual Improvement  Customer Satisfaction Customer Requirements
THE EIGHT QUALITY  MANAGEMENT PRINCIPLES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
THE PROCESS MODEL IS  THE BASIS FOR THE STANDARD Continual Improvement Of The Quality Management System Management Responsibility Resource Management Product Realization Measurement Analysis, Improvement Customer Customer Satisfaction Requirements Product Value Added Activities  Information Flow
QUALITY  MANAGEMENT SYSTEM
GENERAL REQUIREMENTS (Paragraph 4.1) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DOCUMENTATION REQUIREMENTS (Paragraph 4.2) Quality Policy & Objectives Quality Manual Documented Procedures Essential Documents  Quality Records
THE QUALITY MANUAL Scope  Justification For Exclusions Documented Procedures Or Reference  Describe Interactions
DOCUMENTATION  REQUIREMENTS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CONTROL OF QUALITY RECORDS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MANAGEMENT  RESPONSIBILITY
MANAGEMENT RESPONSIBILITY Paragraph 5.1 - Management Commitment Evidence Of Commitment Communication Establish Quality Policy Establish Quality Objectives Management Reviews Available Resources
MANAGEMENT RESPONSIBILITY Paragraph 5.2 - Customer Focus ,[object Object],[object Object],[object Object],The Aim Is To Achieve Customer Satisfaction
MANAGEMENT RESPONSIBILITY Paragraph 5.3 - Quality Policy ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PLANNING Paragraph 5.4.1 - Quality Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
RESPONSIBILITY,  AUTHORITY AND COMMUNICATION (Paragraph 5.5) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MANAGEMENT REVIEW Paragraph 5.6 - General ,[object Object],[object Object],[object Object],[object Object],[object Object]
MANAGEMENT REVIEW  INPUTS & OUTPUTS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
RESOURCE MANAGEMENT
PROVISION OF RESOURCES (Paragraph 6.1) The Organization Must Determine & Provide  Resources Needed: To Implement & Maintain The QMS To Continually Improve Effectiveness To Address Customer Satisfaction
HUMAN RESOURCES Paragraph 6.2.1 - General ,[object Object],[object Object],[object Object],[object Object]
RESOURCE MANAGEMENT Paragraph 6.2.2 Competence, Awareness & Training ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
RESOURCE MANAGEMENT Paragraph 6.3 -  Infrastructure ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Determine & Manage Conditions Achieve Conformity To Requirements RESOURCE MANAGEMENT Paragraph 6.4 -  Work Environment
PRODUCT REALIZATION
PRODUCT REALIZATION Paragraph 7.1- Planning of Product Realization ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CUSTOMER-RELATED PROCESSES Paragraph 7.2.1  Determination of Requirements Related to The Product ,[object Object],[object Object],[object Object],[object Object]
CUSTOMER-RELATED PROCESSES Paragraph 7.2.2 -Review Of Product Requirements  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CUSTOMER-RELATED PROCESSES Paragraph 7.2.3 - Customer Communication ,[object Object],[object Object],[object Object],[object Object]
DESIGN AND DEVELOPMENT Paragraph 7.3.1 - Design &/or Devlopment Planning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DESIGN AND DEVELOPMENT Paragraph 7.3.2 - Design &Development Inputs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DESIGN AND DEVELOPMENT Paragraph 7.3.3 - Design & Development Outputs Enables Verification Against Inputs Approved Prior To Release Meet Input Requirements Provide Appropriate Information Product Acceptance Criteria Essential Product Characteristics
DESIGN AND DEVELOPMENT Paragraph 7.3.4 - Design & Development Review ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DESIGN AND DEVELOPMENT Paragraph 7.3.5 - Design & Development Verification Output Meets Input Requirements Record Results And Follow-up Actions
DESIGN AND DEVELOPMENT Paragraph 7.3.6 - Design & Development Validation Confirm Product Is Capable If Practical - Prior To Delivery Or Implementation Record Results And Necessary Actions
DESIGN AND DEVELOPMENT Paragraph 7.3.7 Control of Design & Development Changes Changes Identified & Records Maintained Must Be Reviewed, Verified & Validated As Appropriate Approved Prior To Implementation Include Evaluation Of Effect  Record Results Of Review & Necessary Actions
PURCHASING Paragraph 7.4.1: The Purchasing Process   ,[object Object],[object Object],[object Object],[object Object],[object Object]
PURCHASING Paragraph 7.4.2: Purchasing Information   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PURCHASING Paragraph 7.4.3  Verification of Purchased Product   ,[object Object],[object Object],[object Object],[object Object],[object Object]
PRODUCTION & SERVICE PROVISION Paragraph 7.5.1 - Control of Production & Service Controlled Conditions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PRODUCTION & SERVICE PROVISION Paragraph 7.5.2  Validation Of Processes For Production And Service ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PRODUCTION & SERVICE PROVISION Paragraph 7.5.3 - Identification & Traceability ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PRODUCTION & SERVICE PROVISION Paragraph 7.5.4 Customer Property ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PRODUCTION & SERVICE PROVISION Paragraph 7.5.4 Preservation Of Product Preserve Conformity Identification, Handling, Packaging Storage & Protection Preservation - Product Components
PRODUCTION & SERVICE PROVISION Control of Measuring & Monitoring Devices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MEASUREMENT,  ANALYSIS  AND IMPROVEMENT
MEASUREMENT ANALYSIS &  IMPROVEMENT Paragraph 8.1 General ,[object Object],[object Object],[object Object],[object Object],[object Object]
MONITORING AND MEASUREMENT Paragraph 8.2.1 Customer Satisfaction Monitor Customer Perceptions Measurement of These Perceptions - Effectiveness Of QMS Methods of Obtaining & Using Must Be Determined
MONITORING AND MEASUREMENT Paragraph 8.2.2 Internal Audit ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MONITORING AND MEASUREMENT Paragraph 8.2.3 Monitoring & Measurement of Processes Apply Suitable Methods For Monitoring  & Measurement Of QMS Process Confirm Ability Of Processes  - Planned Results Results Not Achieved - Corrective Action  Must Be Taken
MONITORING AND MEASUREMENT Paragraph 8.2.4 Monitoring & Measurement of Product Monitor & Measure Characteristics Of Product Taken At Appropriate Stages Evidence Of Conformity Records - Authority Responsible For Release No Product Release & Service Until All Activities Completed
CONTROL OF  NONCONFORMING PRODUCT (Paragraph 8.3) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ANALYSIS OF DATA (Paragraph 8.4) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
IMPROVEMENT Paragraph 8.5.1 Continual Improvement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
IMPROVEMENT Paragraph 8.5.2 Corrective Action ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
IMPROVEMENT Paragraph 8.5.3 Preventive Action ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
THE PROCESS CENTERED ENTERPRISE (or the end of the organization chart) Tight Job Definition and Narrow Focus Close Supervision Ignorance of the Big Picture Incongruent Goals Information Attenuation Lack of Ownership, Accountability, Responsibility Alienation, Boredom, Discontent Life in the Functional Organization:
THE PROCESS CENTERED ENTERPRISE Everyone Knows the Organization’s Processes Everyone Knows where he or she fits in Everyone Knows who’s responsible for the Processes Everyone Knows what the Customers Need Everyone Knows the Real Enemy Everyone is Measured on Processes Everyone's Head is Turned 90 Degrees Recognizing a Process Centered Organization:
THE PROCESS CENTERED ENTERPRISE The Process Payoff: Order Cycle - Standard Order Cycle - Premium Order Cycle - Custom Production Cycle Submittal Cycle Inventory Turns Sales 30-40 days 10-13 days 40-50 days 8-15 days 3-5 weeks 8 $108M 10 days 1-5 days 23 days <3 days 5 minutes 20 $159M Functional Process
THE PROCESS CENTERED ENTERPRISE Identify Processes Document and Standardize Processes Rewrite Job Descriptions Realign Measurement and Reward Systems Redefine Management/Leadership Roles Reorganize Around Processes Reshape Language, Culture, and Customs How Do We Get There?
THE PROCESS CENTERED ENTERPRISE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Roles and Responsibilities:
THE PROCESS CENTERED ENTERPRISE Introducing the Process Owner: “ A process owner is someone who spends their time thinking about work and processes. My job is linking tasks into one body of work and then looking at the complete process and making sure that it all works together” Charles Dunagan Process Owner Customer Order and Inquiry Fulfillment Shell Chemical Co,

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Cairo Iso 2000

  • 2. ISO 9000:1994 Specified Quality System Requirements Twenty Quality System Elements 1. Management Responsibility 2. Quality System 3. Contract Review 4. Design Control 5. Document & Data Control 6. Purchasing 7. Control Of Customer Supplied Product 8. Product Identification & Traceability 9. Process Control 10. Inspection & Testing 11. Control Of Inspection, Measuring, & Test Equipment 12. Inspection And Test Status 13. Control Of Nonconforming Product 14. Corrective And Preventive Action 15. Handling, Storage, Packaging, Preservation, & Delivery 16. Control Of Quality Records 17. Internal Quality Audits 18. Training 19. Servicing 20. Statistical Techniques ISO 9001 - All 20 Elements; ISO 9002 - No Design Control; ISO 9003 - No Design Control, Purchasing, Process Control Or Servicing
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  • 5. THE PROCESS MODEL IS THE BASIS FOR THE STANDARD Continual Improvement Of The Quality Management System Management Responsibility Resource Management Product Realization Measurement Analysis, Improvement Customer Customer Satisfaction Requirements Product Value Added Activities Information Flow
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  • 8. DOCUMENTATION REQUIREMENTS (Paragraph 4.2) Quality Policy & Objectives Quality Manual Documented Procedures Essential Documents Quality Records
  • 9. THE QUALITY MANUAL Scope Justification For Exclusions Documented Procedures Or Reference Describe Interactions
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  • 13. MANAGEMENT RESPONSIBILITY Paragraph 5.1 - Management Commitment Evidence Of Commitment Communication Establish Quality Policy Establish Quality Objectives Management Reviews Available Resources
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  • 21. PROVISION OF RESOURCES (Paragraph 6.1) The Organization Must Determine & Provide Resources Needed: To Implement & Maintain The QMS To Continually Improve Effectiveness To Address Customer Satisfaction
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  • 25. Determine & Manage Conditions Achieve Conformity To Requirements RESOURCE MANAGEMENT Paragraph 6.4 - Work Environment
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  • 33. DESIGN AND DEVELOPMENT Paragraph 7.3.3 - Design & Development Outputs Enables Verification Against Inputs Approved Prior To Release Meet Input Requirements Provide Appropriate Information Product Acceptance Criteria Essential Product Characteristics
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  • 35. DESIGN AND DEVELOPMENT Paragraph 7.3.5 - Design & Development Verification Output Meets Input Requirements Record Results And Follow-up Actions
  • 36. DESIGN AND DEVELOPMENT Paragraph 7.3.6 - Design & Development Validation Confirm Product Is Capable If Practical - Prior To Delivery Or Implementation Record Results And Necessary Actions
  • 37. DESIGN AND DEVELOPMENT Paragraph 7.3.7 Control of Design & Development Changes Changes Identified & Records Maintained Must Be Reviewed, Verified & Validated As Appropriate Approved Prior To Implementation Include Evaluation Of Effect Record Results Of Review & Necessary Actions
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  • 45. PRODUCTION & SERVICE PROVISION Paragraph 7.5.4 Preservation Of Product Preserve Conformity Identification, Handling, Packaging Storage & Protection Preservation - Product Components
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  • 47. MEASUREMENT, ANALYSIS AND IMPROVEMENT
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  • 49. MONITORING AND MEASUREMENT Paragraph 8.2.1 Customer Satisfaction Monitor Customer Perceptions Measurement of These Perceptions - Effectiveness Of QMS Methods of Obtaining & Using Must Be Determined
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  • 51. MONITORING AND MEASUREMENT Paragraph 8.2.3 Monitoring & Measurement of Processes Apply Suitable Methods For Monitoring & Measurement Of QMS Process Confirm Ability Of Processes - Planned Results Results Not Achieved - Corrective Action Must Be Taken
  • 52. MONITORING AND MEASUREMENT Paragraph 8.2.4 Monitoring & Measurement of Product Monitor & Measure Characteristics Of Product Taken At Appropriate Stages Evidence Of Conformity Records - Authority Responsible For Release No Product Release & Service Until All Activities Completed
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  • 58. THE PROCESS CENTERED ENTERPRISE (or the end of the organization chart) Tight Job Definition and Narrow Focus Close Supervision Ignorance of the Big Picture Incongruent Goals Information Attenuation Lack of Ownership, Accountability, Responsibility Alienation, Boredom, Discontent Life in the Functional Organization:
  • 59. THE PROCESS CENTERED ENTERPRISE Everyone Knows the Organization’s Processes Everyone Knows where he or she fits in Everyone Knows who’s responsible for the Processes Everyone Knows what the Customers Need Everyone Knows the Real Enemy Everyone is Measured on Processes Everyone's Head is Turned 90 Degrees Recognizing a Process Centered Organization:
  • 60. THE PROCESS CENTERED ENTERPRISE The Process Payoff: Order Cycle - Standard Order Cycle - Premium Order Cycle - Custom Production Cycle Submittal Cycle Inventory Turns Sales 30-40 days 10-13 days 40-50 days 8-15 days 3-5 weeks 8 $108M 10 days 1-5 days 23 days <3 days 5 minutes 20 $159M Functional Process
  • 61. THE PROCESS CENTERED ENTERPRISE Identify Processes Document and Standardize Processes Rewrite Job Descriptions Realign Measurement and Reward Systems Redefine Management/Leadership Roles Reorganize Around Processes Reshape Language, Culture, and Customs How Do We Get There?
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  • 63. THE PROCESS CENTERED ENTERPRISE Introducing the Process Owner: “ A process owner is someone who spends their time thinking about work and processes. My job is linking tasks into one body of work and then looking at the complete process and making sure that it all works together” Charles Dunagan Process Owner Customer Order and Inquiry Fulfillment Shell Chemical Co,

Editor's Notes

  1. A QUALITY MANAGEMENT SYSTEM The Structure for Implementing World Class Quality Management Principles