SlideShare a Scribd company logo
1 of 88
ACME Electronics Corporation 1
Ferrite Specification
&
ACME Ferrites
Technical Aspects
By Ray Lai, FAE
June 2015
With Supports of
RD & Marketing Teams
ACME Electronics Corporation
Table of Content
1. Specifications of Ferrites – Materials & Products
2. ACME ferrite road map and development trend
3. Technical Application Example: CMC
4. Technical Application Example: DC-DC choke
5. Technical Application Example: SMPS transformer
6. Appendix A: Further on ferrite specifications
7. Appendix B: (a) Fringing effect of gapped core (b)
Manipulating magnetizing curve
8. Appendix C: An analogy and differentiation on R, C, and L
and why magnetic components are so UNIQUE
Q & A
2
ACME Electronics Corporation
1. Specifications of Ferrites – Materials & Products
3
A typical ferrite “material” specification looks like
ACME Electronics Corporation 4
1. Specifications of Ferrites – Materials & Products
Looking at the material specification, what image pops up in our
mind? This or those?
The specification sheet generally
seen are measured with a fixed
core geometry with center turns
of winding.
ACME Electronics Corporation 5
1. Specifications of Ferrites – Materials & Products
Ferrite Production is a time consuming process with many variables –
explicit or implicit
Fe2O3
MnO2
ZnO
……
ACME Electronics Corporation 6
1. Specifications of Ferrites – Materials & Products
Trilogy of Magnetizing Curve (only B-H Curve is well known,
but it’s a “derivative”)
a. B-H curve b. 𝜙-F curve c. Λ-i curve
𝑢 𝑟 =
𝑑𝐵
𝑑𝐻
𝐴 𝐿 =
𝑑𝜙
𝑑𝐹
𝐿 =
𝑑Λ
𝑑𝑖
“Initial” Permeability
“Material Specification
Single Turn Inductance
“Product” Specification
DeviceInductance
Measurable
What Ampere’s law
and Faraday law of
magnetic induction
are based on
ACME Electronics Corporation 7
1. Specifications of Ferrites – Materials & Products
B-H Curve is a “derived” characteristic
1. From a closed-loop fix core geometry (usually toroid core),
why? Considering most of the power applications are not ring
core and normally with air gap.
2. Under a fixed condition (low frequency low flux density
sinusoidal excitation),
why? Considering the majority of ferrite is for mid-to-high
frequency square-wave driven SMPS application with as high
as possible flux density
For practical design purposes, most of the time, the
published material specification (i.e., B-H Curve) is just like TV
commercial, what you see is not always what you get!
ACME Electronics Corporation 8
1. Specifications of Ferrites – Materials & Products
B-H curve is a critical index for ferrite powder maker to
qualify its material quality. ACME as a ferrite producer, uses it to
roll out the property roadmap of his powders per the application
demands.
On the other hand, in real application, the core geometry
takes equally the same importance in meeting the desired
performance required by a design.
Magnetic component designer must understand the
catches on the material specifications and have good knowledge
on core design issues to provide a sound design for the intended
applications (adapter, converter, WPC, etc.,)
ACME Electronics Corporation 9
1. Specifications of Ferrites – Materials & Products
Key specifications
a. Permeability ui and ua from B-H curve
b. Saturation flux density Bsat
c. Core loss density Pv
d. Effective Bandwidth
will be explained in detail. The rest specification items:
Remanence (Brms) and Coercivity (Hc), Hysteresis Material
Constant (ηB), Disaccommodation Factor (DF) and Quality Factor
(Q) will be discussed in Appendix A
ACME Electronics Corporation 10
1. Specifications of Ferrites – Materials & Products
Why B-H Curve is so important for Ferromagnetic Material
Magnetic Field H
Flux density B
Permanent magnetics
永磁
Soft magnetic material
軟磁
Bsat
ACME Electronics Corporation 11
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
Freq. Flux den. Temp. P45 P46 P47
Initial Permeability μi ≤ 10KHz 0.25mT 25°C 3100 ± 25% 3300 ± 25% 3000 ± 25%
25°C > 5000 > 4500 > 5000
100°C > 5000 > 4500 > 5000
Unit Measuring Conditions Wide Temperature Low Loss Materials
Amplitude Permeability μa 25KHz 200mT
Symbol
Specifications in table are only for fixed conditions
But, permeability is actually a function of Temperature and
Load and it’s non-linear
ACME Electronics Corporation 12
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
Permeability is a function of Temperature
ACME Electronics Corporation 13
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
TSMP is a critical factor if close to 20~30℃
ACME Electronics Corporation 14
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
Permeability is a function of Load
Faraday law of magnetic induction and Ampere’s law are the corner
stones
𝑉𝐿 = 𝐿
𝑑𝑖
𝑑𝑡
= 𝑁
𝑑𝜙
𝑑𝑡
= 𝑁
𝑑𝐵 𝑐𝑜𝑟𝑒 𝐴 𝑒
𝑑𝑡
= 𝑁𝐴 𝑒
𝑑𝐵 𝑐𝑜𝑟𝑒
𝑑𝑡
𝐻𝑐𝑜𝑟𝑒 =
𝑁∙𝑖
𝑙 𝑒
 𝐵𝑐𝑜𝑟𝑒 = 𝑢 𝑟 𝑢 𝑜 𝐻𝑐𝑜𝑟𝑒 = 𝑢 𝑟 𝑢 𝑜
𝑁∙𝑖
𝑙 𝑒
By Ampere’s law, rewrite the Faraday law of induction
𝑉𝐿 = 𝑳
𝑑𝑖
𝑑𝑡
= 𝑁𝐴 𝑒
𝑑𝑢 𝑟 𝑢 𝑜
𝑁∙𝑖
𝑙 𝑒
𝑑𝑡
= 𝑵 𝟐
𝒖 𝒓 𝒖 𝒐
𝑨 𝒆
𝒍 𝒆
𝑑𝑖
𝑑𝑡
ACME Electronics Corporation 15
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
Permeability is a function of Load
𝑉𝐿 = 𝑳
𝑑𝑖
𝑑𝑡
= 𝑁𝐴 𝑒
𝑑𝑢 𝑟 𝑢 𝑜
𝑁∙𝑖
𝑙 𝑒
𝑑𝑡
= 𝑵 𝟐
𝒖 𝒓 𝒖 𝒐
𝑨 𝒆
𝒍 𝒆
𝑑𝑖
𝑑𝑡
If is sinusoidal excitation 𝑉𝐿 = 𝑉 sin(𝜔𝑡), then the current
will be in the same form with phase delay
𝑉 sin 𝜔𝑡 = 𝜔 𝐿
𝑑−𝐼 cos 𝜔𝑡
𝑑𝑡
= 𝜔𝐿𝐼 sin 𝜔𝑡
= 𝜔𝑁2 𝑢 𝑟 𝑢 𝑜
𝐴 𝑒
𝑙 𝑒
𝐼 sin(𝜔𝑡)
Taking out the time variant term
ACME Electronics Corporation 16
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
Permeability is a function of Load
𝑉 = 𝜔𝐿𝐼 = 𝑁2 𝑢 𝑟 𝑢 𝑜
𝐴 𝑒
𝑙 𝑒
𝐼
= 𝜔𝑁 (𝑢 𝑟 𝑢 𝑜
𝑁∙𝐼
𝑙 𝑒
) 𝐴 𝑒 = 𝜔𝑁𝐵𝑐𝑜𝑟𝑒 𝐴 𝑒

𝑽
𝝎
= 𝑳𝑰 = 𝑵𝑩 𝒄𝒐𝒓𝒆 𝑨 𝒆

𝑽
𝝎
is the flux generated by this condition (it is flux 𝜙 that
drives the E-M conversion, not flux density 𝐵𝑐𝑜𝑟𝑒)
ACME Electronics Corporation 17
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
Permeability is a function of Load
In SMPS, the excitation is square-like waveform
 𝑉𝐿 𝑑𝑡 = 𝐿𝑑𝑖 = 𝑁𝑑𝜙 = 𝑁𝐴 𝑒 𝑑𝐵𝑐𝑜𝑟𝑒
 𝑉𝐿 𝑑𝑡 is the flux generated by this condition (it is flux 𝜙
that drives the E-M conversion, not flux density 𝐵𝑐𝑜𝑟𝑒)
Volt-Second Balance
is the key of E-M
conversion
ACME Electronics Corporation 18
1. Specifications of Ferrites – Materials & Products
Material Specification: Permeability  ui and ua
The difference between ui and ua is the flux (thus flux density)
applied.
ui is just ua
under extremely
low flux density
condition
ACME Electronics Corporation 19
1. Specifications of Ferrites – Materials & Products
B-H curve is a “Hysteresis loop” (Pętla histerezy)
Flux Density B[T]
Magnetic Residue Br
Coercive Force Hc
Magnetic Field
H [A/m]
Saturation (Bsat)
Hmax
ACME Electronics Corporation 20
1. Specifications of Ferrites – Materials & Products
Przenikalność początkowa 初磁導率
Initial Permeability
0H0
i
H
B
µ
1
µ



0.1mT
ACME Electronics Corporation 21
1. Specifications of Ferrites – Materials & Products
µi initial permeability
µm maximal
permeability
µa amplitude
permeability
µdif or µrev reverse
permeability
)1.0,25(
)1.0,25(
)1.0,25(
)( mTBkHzf
mTBkHzf
mTBkHzf
ACDCrevdif
ACa
ACi
ii
i
i









ACME Electronics Corporation 22
1. Specifications of Ferrites – Materials & Products
DC-DC Application udiff or urev
HH
rev
AC
H
B
µ
µ



0
1
ACME Electronics Corporation 23
1. Specifications of Ferrites – Materials & Products
Reversible permeability at different operating points
ACME Electronics Corporation 24
1. Specifications of Ferrites – Materials & Products
Material Specification: Saturation Flux Density Bsat
The importance of Bmax is well emphasized and all ferrite vendors advertise
their materials by this property along with the core loss density Pcv. But there is a
catch: under what Hmax?
Only this portion of ferrite B-H is actually useful
This is the real usable
Hmax range for soft
ferrite and SMPS
designer should be care
about the Bmax available
in the maximal applied H
range
The proviso for Bsat=
530mT is H =1200A/m, this
is the legal commercial
employed by the industry.
Useless in practical designs
ACME Electronics Corporation
25
1. Specifications of Ferrites – Materials & Products
B-H Curves from FXC, DMEGC, and TDG
ACME Electronics Corporation
26
1. Specifications of Ferrites – Materials & Products
Only ferrite does the bluffing? NO!
Look at the silicon
steel sheet for
power transformer
1𝑂𝑒 =
1000
4𝜋
𝐴/𝑚
=79.58A/m
ACME Electronics Corporation
27
1. Specifications of Ferrites – Materials & Products
The effect of Hysteresis loop (Brms and Hc) can be illustrated by SPICE
circuit simulation.
Using the built-in TX22_14_13_3E27 model (ui=6000)
* TX22_14_13_3E27 CORE model
.MODEL TX22_14_13_3E27 CORE
+ MS=377.56E3
+ A=12.672
+ C=.20161
+ K=5.5151
+ AREA=.507 (cm^2)
+ PATH=5.4200 (cm)
Simulate an “ideal” inductor and the “real” inductor by 10 turns of winding
with TX22_14_13_3E27
ACME Electronics Corporation
28
1. Specifications of Ferrites – Materials & Products
L5
10
1
2
R5
1
8
V3
FREQ = 100k
VAMPL = 10
VOFF = 0
7
0
K
COUPLING=
K3
1
TX22_14_13_3E27
R6
1
L6
705.3uH
1
2
V4
FREQ = 100k
VAMPL = 10
VOFF = 0
9 10
0
Time
19.950ms 19.955ms 19.960ms 19.965ms 19.970ms 19.975ms 19.980ms 19.985ms 19.990ms 19.995ms 20.000ms
I(R5) I(R6)
-20mA
0A
20mA
Bmax≈31.13mT
ACME Electronics Corporation
29
1. Specifications of Ferrites – Materials & Products
L5
10
1
2
R5
1
8
V3
FREQ = 100k
VAMPL = 10
VOFF = 0
7
0
K
COUPLING=
K3
1
TX22_14_13_3E27
R6
1
L6
705.3uH
1
2
V4
FREQ = 100k
VAMPL = 10
VOFF = 0
9 10
0
Frequency
0Hz 100KHz 200KHz 300KHz 400KHz 500KHz 600KHz 700KHz 800KHz 900KHz 1000KHz
I(R5)
0A
10mA
20mA
I(R6)
0A
10mA
20mA
SEL>>
Bmax≈31.13mT
ACME Electronics Corporation
30
1. Specifications of Ferrites – Materials & Products
Bmax≈311.3mTL5
10
1
2
R5
1
8
V3
FREQ = 100k
VAMPL = 100
VOFF = 0
7
0
K
COUPLING=
K3
1
TX22_14_13_3E27
R6
1
L6
705.3uH
1
2
V4
FREQ = 100k
VAMPL = 100
VOFF = 0
9 10
0
Time
19.950ms 19.955ms 19.960ms 19.965ms 19.970ms 19.975ms 19.980ms 19.985ms 19.990ms 19.995ms 20.000ms
I(R5) I(R6)
-200mA
0A
200mA
ACME Electronics Corporation
31
1. Specifications of Ferrites – Materials & Products
Bmax≈311.3mTL5
10
1
2
R5
1
8
V3
FREQ = 100k
VAMPL = 100
VOFF = 0
7
0
K
COUPLING=
K3
1
TX22_14_13_3E27
R6
1
L6
705.3uH
1
2
V4
FREQ = 100k
VAMPL = 100
VOFF = 0
9 10
0
Frequency
0Hz 100KHz 200KHz 300KHz 400KHz 500KHz 600KHz 700KHz 800KHz 900KHz 1000KHz
I(R5)
0A
100mA
200mA
SEL>>
I(R6)
0A
100mA
200mA
ACME Electronics Corporation
32
1. Specifications of Ferrites – Materials & Products
If the inductor or transformer design is not carefully engaged per the
specified operation conditions. It might result in serious distortion and
endanger the application or device.
Below is an extreme case.
L1
5
1
2
R1
50
2
V1
FREQ = 100k
VAMPL = 100
VOFF = 0
1
0
K
COUPLING=
K1
0.99
TX22_14_13_3E27
L3
5
1
2
R3
500
3
Time
19.950ms 19.955ms 19.960ms 19.965ms 19.970ms 19.975ms 19.980ms 19.985ms 19.990ms 19.995ms 20.000ms
V(1) V(3)
-100V
-50V
0V
50V
100V
ACME Electronics Corporation 33
1. Specifications of Ferrites – Materials & Products
Ferroxcube 3C95 Material Specification
Pv @100kHz/200mT/25℃ = 350mW/cm^3
Pv @100kHz/200mT/100℃ =290mW/cm^3
Ferroxcube 3C95 Product Specification
PQ26/25
Pv @100kHz/200mT/25℃ = 4.0W/6.530cm^3=613mW/cm^3
Pv @100kHz/200mT/100℃ =3.8mW/6.530cm^3=582mW/cm^3
PQ35/41
Pv @100kHz/200mT/25℃ = 11.5W/18.5cm^3=622mW/cm^3
Pv @100kHz/200mT/100℃ =10.8W/18.5cm^3=584mW/cm^3
A good example of ferrite material commercial: Pv Issue
ACME Electronics Corporation 34
1. Specifications of Ferrites – Materials & Products
Pv Issue
ACME Electronics Corporation 35
1. Specifications of Ferrites – Materials & Products
Material
Specification
from TDK
Pv Issue
ACME Electronics Corporation 36
1. Specifications of Ferrites – Materials & Products
PQ32/25
Ve=12.44cm^3
30℃ Pv=
~ 580mW/cm^3
100 ℃ Pv=
~400mW/cm^3
80 ℃ Pv=
~335mW/cm^3
Pv quality in pg.
34 & 35 is not
practical in real
life
Pv Issue
ACME Electronics Corporation 37
1. Specifications of Ferrites – Materials & Products
Comparing Pg. 34 and 36 Pv Issue
1. Pg. 34 is a “material” comparison, using ring core in small
sizes. (T25x15x10)
2. Pg. 36 is a “mass-production” comparison, using the real
cores that would applied in real design scenario.
3. Keeping all conditions the same, (larger) product Pv will be
always higher than material Pv for the reason of existing gap,
no matter how smooth the contact surface is.
4. Material is defined to have Pv_min at 100℃ but in real mass
production products, the Pv_min point will shift toward
around 80 ℃ or 90 ℃, which is inevitable by the trade off
between quality and cost in real life.
‹#›
TDG TPW33 Pv = 469mW/cc @ 100℃/ 200mT/100kHz
DMEGC DMR95E Pv = 480mW/cc @ 100℃/ 200mT/100kHz
Competitors Benchmark Reference
PQ cores losses
(kW/m^3)
25℃ 100℃ Note
DMR95E PQ26/20 447.81 551.535pcs from customer
TPW33 PQ26/20 548.06 574.245pcs from customer
3C95 PQ26/20 & 20/20 480.23 446.0010pcs from FXC product batch
3C95 Material Pv spec 350 290HB2009
3C95 smaller core Pv
spec
590 560HB2009
ACME Electronics Corporation 39
1. Specifications of Ferrites – Materials & Products
Critical in common mode
choke design selection
ACME Electronics Corporation 40
1. Specifications of Ferrites – Materials & Products
Material goal
 higher µi with improved frequency stability
 basically against physical principles
where:
fg – gyromagnetic critical frequency
γ ~0.22 ΜΗz m/A is the gyromagnetic ratio for an electron
i.e. the ratio of magnetic moment and torque
Bs – saturation flux density
μi,0– initial permeability * J. L. Snoek, Physica 14, 207, 1948
sig Bf 
3
4
)1( 0,  Snoek Limit
ACME Electronics Corporation 41
1. Specifications of Ferrites – Materials & Products
For CMC, it’s not always the
higher ui the better
Note: great chance that A151
in mass production cannot
sustain such high ui through all
frequencies
Z (Ω)
Hz A07H A151
100k 1.648E+03 3.343E+03
150k 2.568E+03 4.109E+03
200k 3.517E+03 4.609E+03
500k 9.086E+03 5.938E+03
1000k 1.486E+04 5.938E+03
ACME Electronics Corporation 42
1. Specifications of Ferrites – Materials & Products
Characteristics of Mn-Zn and Ni-Zn Ferrite in the sense of ui vs. frequency
 All governed by Snoek limit.
ACME Electronics Corporation 43
2. ACME ferrite road map and development trend
With the key specifications of Ferrites explained, the
ACME product roadmap is more easier to understand and
select the suitable one for the application.
The roll-out of all materials are based on the various real
application needs (power, telecom, EMC, RF, etc.,) in
 Loss level (in specific conditions)
 Frequency bandwidth
 Permeability
 Temperature and Temperature stability
ACME Electronics Corporation 44
2. ACME ferrite road map and development trend
ACME provides ferrite materials in all applications: MnZn Power
MnZn power
materials
Low LossHigh Bs
High Freq. Temp. Tendency
P4
P41
P42
P5
P51
P52
P46
P47
25℃~100
℃
25℃~120
℃
700KHz
1MHz
250kW/m3
450kW/m3
350kW/m3
420mT
P45
P48
P61
1~5MHz
460mT
Low ŋB
N4
N42
N43
N5
N51
DC-
Bias
High Z
P49
P62
P491
ACME Electronics Corporation 45
For MnZn ferrite in power applications, the key specifications are
Symbol Unit
Measuring Conditions Low Loss Material
Freq. Flux den. Temp. P4 P41 P42 P48(NEW)
Initial
Permeability
μi 10kHz 0.25mT 25°C
2500±
25%
2400±25
%
1800±
25%
2500±
25%
Amplitude
Permeability
μa 25kHz 200mT 25°C >4500 >4500 >5000 >5000
100°C >4500 >4500 >5000 >5000
Power Loss Pv KW/m
3
100kHz 200mT 25°C 700 650 750 550
100°C 450 350 350 250
300kHz 100mT 25°C 660 820 900 500
100°C 430 500 500 300
500kHz 50mT 25°C 380 400 450 250
100°C 330 300 300 200
Saturation Flux
Density
Bms mT 10kHz H =
1200A/m
25°C 480 495 520 515
100°C 380 395 420 410
Curie
Temperature
Tc °C
>220 >230 >240 >220
Resistivity ρ Ωm 5.50 4.00 8.00 5.00
2. ACME ferrite road map and development trend
ACME Electronics Corporation
46
2. ACME ferrite road map and development trend
ACME Electronics Corporation
47
Core loss is a function of temperature and it is
a deep V shape for general power ferrites
2. ACME ferrite road map and development trend
ACME Electronics Corporation 48
Low Loss and High Saturation Flux Density Material Characteristics
Symbol Unit Measuring Conditions Material
Freq. Flux den. Temp. P47 P45
Initial
Permeability
μi 10kHz < 0.25mT 25°C 3000± 25% 3100± 25%
Power Loss Pcv kW/m3
100kHz 200mT
25°C 400 365
60°C 290
80°C 270
100°C 350 260
120°C 310
140°C 380
Saturation
Flux Density
Bs mT 1kHz H = 1200A/m
25°C 520 530
100°C 420 405
Remanence Br mT 1kHz H = 1200A/m
25°C 85 80
100°C 70 60
Coercivity Hc A/m 1kHz H = 1200A/m
25°C 10 10
100°C 7 6
Curie
Temperature
Tc °C > 220 240
Special materials
to have a flatter
Pv vs. temperature
curve
2. ACME ferrite road map and development trend
ACME Electronics Corporation 49
Power Loss VS. Temperature
0
100
200
300
400
500
600
700
800
20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Temperature(
o
C)
PowerLoss(kW/m
3
)
Test Core :T25×15×10
P47
P45
200mT,100KHz
2. ACME ferrite road map and development trend
ACME Electronics Corporation 50
2. ACME ferrite road map and development trend
ACME Electronics Corporation 51
Core loss performance of P45 (benching 3C97)
Power Loss VS. Temperature
0
100
200
300
400
500
600
700
800
20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Temperature(
o
C)
PowerLoss(kW/m
3
)
Test Core :T25×15×10
100mT,300KHz
200mT,100KHz
50mT,500KHz
100mT,200KHz
P45
2. ACME ferrite road map and development trend
ACME Electronics Corporation 52
• Hysteretic Loop of P49
2. ACME ferrite road map and development trend
ACME Electronics Corporation 53
2. ACME ferrite road map and development trend
ACME Electronics Corporation 54
2. ACME ferrite road map and development trend
ACME Electronics Corporation 55
2. ACME ferrite road map and development trend
ACME Electronics Corporation 56
T25*15*10
1200A/m 10kHz,P-gain:10,N1=N2=20Ts
2. ACME ferrite road map and development trend
ACME Electronics Corporation
57
• New designs for high current power inductor may increase the
operation frequency up to 1.5 ~ 3 MHz to reduce the core sizes.
• P61 CI type cores passed the final testing results from clients under
200mT/1~3MHz condition in mass production status now.
2. ACME ferrite road map and development trend
ACME Electronics Corporation
58
2. ACME ferrite road map and development trend
ACME Electronics Corporation
59
2. ACME ferrite road map and development trend
ACME Electronics Corporation
60
fswitch [Hz]duty-cycle Irip [A] mT (?) T [°C] #1 #2 #3 #4 #5
1.00E+06 5.00E-01 2.10E+00 100 25 215.07 202.98 216.44 206.52 206.80
1.00E+06 5.00E-01 4.11E+00 200 25 1,296.72 1,227.18 1,216.33 1,191.80 1,226.02
1.00E+06 5.00E-01 2.02E+00 100 100 231.57 216.40 224.81 231.71 226.95
1.00E+06 5.00E-01 3.95E+00 200 100 1,349.69 1,372.45 1,358.02 1,388.81 1,407.06
2.00E+06 5.00E-01 1.99E+00 100 25 921.31 924.93 872.21 864.00 871.18
2.00E+06 5.00E-01 3.94E+00 200 25 4,143.46 4,186.04 4,048.78 4,134.14 3,996.12
2.00E+06 5.00E-01 1.92E+00 100 100 1,099.52 1,058.99 1,089.94 1,047.91 1,084.28
2.00E+06 5.00E-01 3.70E+00 200 100 5,034.51 5,176.33 5,203.89 5,125.00 5,282.60
3.00E+06 5.00E-01 1.84E+00 100 25 2,270.11 2,208.32 2,196.73 2,202.43 2,235.13
3.00E+06 5.00E-01 3.55E+00 200 25 9,315.22 9,637.46 9,715.79 9,824.53 9,563.89
3.00E+06 5.00E-01 1.77E+00 100 100 2,597.86 2,609.84 2,668.96 2,616.68 2,692.54
3.00E+06 5.00E-01 3.10E+00 200 100 16,096.09 15,468.91 15,854.08 16,010.92 15,980.12
Pcv (mW/cm^3)
P61 High Frequency Low Loss Material
2. ACME ferrite road map and development trend
ACME Electronics Corporation 61
fswitch [Hz]duty-cycle Irip [A] mT (?) T [°C] #1 #2 #3 #4 #5
1.00E+06 5.00E-01 2.10E+00 100 25 7.52E-07 7.39E-07 7.44E-07 7.35E-07 7.35E-07
1.00E+06 5.00E-01 4.11E+00 200 25 7.68E-07 7.53E-07 7.56E-07 7.47E-07 7.49E-07
1.00E+06 5.00E-01 2.02E+00 100 100 7.76E-07 7.73E-07 7.81E-07 7.71E-07 7.75E-07
1.00E+06 5.00E-01 3.95E+00 200 100 7.92E-07 7.84E-07 7.92E-07 7.88E-07 7.86E-07
2.00E+06 5.00E-01 1.99E+00 100 25 7.67E-07 7.62E-07 7.66E-07 7.58E-07 7.51E-07
2.00E+06 5.00E-01 3.94E+00 200 25 7.60E-07 7.56E-07 7.60E-07 7.48E-07 7.46E-07
2.00E+06 5.00E-01 1.92E+00 100 100 7.96E-07 8.00E-07 8.01E-07 7.94E-07 7.96E-07
2.00E+06 5.00E-01 3.70E+00 200 100 8.00E-07 7.98E-07 8.03E-07 7.99E-07 8.01E-07
3.00E+06 5.00E-01 1.84E+00 100 25 7.84E-07 7.76E-07 7.85E-07 7.75E-07 7.71E-07
3.00E+06 5.00E-01 3.55E+00 200 25 8.02E-07 7.96E-07 8.03E-07 7.90E-07 7.88E-07
3.00E+06 5.00E-01 1.77E+00 100 100 8.04E-07 7.98E-07 8.00E-07 7.99E-07 7.98E-07
3.00E+06 5.00E-01 3.10E+00 200 100 8.19E-07 8.06E-07 8.21E-07 8.12E-07 8.06E-07
Inductance (H)
P61 High Frequency Low Loss Material
2. ACME ferrite road map and development trend
ACME Electronics Corporation
• P5 – 300KHz ~700KHz
• P51 & P52 – 500KHz ~ 1MHz
• P52 (high Bs & high freq ferrite)
– for high frequency high current power inductor
Symbol Unit
Measuring Conditions
P5 P51 P52
Freq. Flux den. Temp.
Initial Permeability μi 10KHz <0.25mT 25oC 2000±25% 1500±25% 2000±25%
Core Loss Pv KW/m3
700kHz 50mT
25oC 600 300 410
100oC 550 250 400
1MHz 50mT
25oC 600 1000
100oC 600 1000
Saturation Flux
Density
Bs mT 10kHz H=1200A/m
25oC 470 490 500
100oC 350 400 400
Curie Temperature Tc oC ≥220 ≥250 ≥250
Density d g/cm3 4.70 4.85 4.85
2. ACME ferrite road map and development trend
ACME Electronics Corporation 63
2. ACME ferrite road map and development trend
ACME provides ferrite materials in all applications:MnZn High Perm
MnZn high perm
and telecom
materials
High μiLow THD
Wide Freq.
Wide Temp.
A10
A121N07
A05
A07
A102
A043
A061
N10 A151
A101
DC-
Bias
w-T
A062
A063
A13
ACME Electronics Corporation 64
2. ACME ferrite road map and development trend
ACME provides ferrite materials in all applications: NiZn
EMI/EMC
• K05
• K07
• K08
• K10
• K15
• K20
Low loss
• K081
• K12
HighBs
• B25
• B30
• B40
• B45
• B60
• B90
Wide Temp
• F50
• F51
• F52
Low Permeability
• L1
• L2
• L3
• L4
• L5
• L6
NFC/RFID
Antenna
• H2
• H3
• H4
• H5
• H5M
• H5R
WPC
ACME Electronics Corporation
65
NiZn ferrites’ specifications are made in the way like MnZn High Permeability Materials
and their applications in EMC and Telecom have overlaps.
A quick comparison of MnZn and NiZn material
μi Bmax Bandwidth tanδ/μi (*) ρ
MnZn High Higher Low Higher Very low
NiZn Low Lower High Low Very high
2. ACME ferrite road map and development trend
ACME Electronics Corporation
Symbol Unit
High Permeability Materials
A05 A07 A10 A102 A121 A151
Initial Permeability μi 5000±25% 7000±25% 10000±30% 10000±30% 12000±30% 15000±30%
Realative Loss factor
tan δ/μi 10-6
< 4 < 8 <10 <10 <10 <10
< 15 < 30 < 60 <60 <60 <110
Saturation Flux
Density Bms mT
440 400 410 380 380 400
300 200 210 180 180 170
Remanence
Brms
mT 80 150 140 95 130 220
90 110 110 75 110 100
Temperature Factor
of Permeability
αF 10-6
/℃
0~2 -1 ~ 1 0~1.5 -1~1 0~1.5 -1~1
0~2 -1 ~ 1 -0.5~1 -1~1 -0.5~1 -1~1
Hysteresis Material
Constant
ηB 10-6
/mT
< 0.8 < 1.2
< 0.5 < 1 <0.5 <0.5
Disaccommodation
Factor
DF 10-6
< 3 < 2
< 2 <2 <2 <2
Curie Temperature Tc ℃ 160 160 130 120 110 110
Resistivity ρ Ωm 0.20 0.35 0.15 0.15 0.12 0.10
Density d g/cm3
4.85 4.90 4.90 4.90 4.90 5.00
66
2. ACME ferrite road map and development trend
ACME Electronics Corporation
Symbol Unit
Telecom High Permeability Materials
A043 A061 N07 N10
Initial Permeability μi 4500±25% 6000±25% 7000±25% 10000±30%
>9000
Realative Loss
factor
tan δ/μi 10-6 <10 <10 <5 <10
<10 <30 <30 <90
Saturation Flux
Density
Bms mT
460 460 400 380
300 320 220 160
Remanence Brms mT
65 100 70 160
60 80 60 110
Temperature
Factor of
Permeability
αF 10-6
/℃
1~ 2 1~ 3 -1 ~ 1 -1~ 0
-1~ 1 -1~ 1 -1~ 1 -1 ~ 1
Hysteresis
Material Constant
ηB 10-6
/mT < 0.5 < 0.5 <0.2 < 0.5
Disaccommodatio
n Factor
DF 10-6
< 2 < 2 <2 < 2
Curie Temperature Tc ℃ 160 160 130 100
Resistivity ρ Ωm 0.20 0.20 0.15 0.12
Density d g/cm3
4.85 4.85 4.90 5.00
67
2. ACME ferrite road map and development trend
ACME Electronics Corporation 68
A13 is the newest high perm material of ACME (Benching TDG TL13)
FEATURES
• Improved ui-freq performance (150k~500kHz) for EMI conduction filtering
performance.
• 9000μi at the Frequency of 200KHz.
2. ACME ferrite road map and development trend
ACME Electronics Corporation 69
A13 is the newest high perm material of ACME (Benching TDG TL13)
FEATURES
• Improved ui-freq performance (150k~500kHz) for EMI conduction filtering
performance.
• 9000μi at the Frequency of 200KHz.
2. ACME ferrite road map and development trend
ACME Electronics Corporation 70
APPLICATIONS
‧Wideband transformer
‧pulse transformer
‧inductor
‧ filter
‧T, EE, ET, etc.
2. ACME ferrite road map and development trend
ACME Electronics Corporation 71
Critical in common mode
choke design selection
2. ACME ferrite road map and development trend
ACME Electronics Corporation 72
Note that the above tables provide a set of data on “fixed” conditions and all the
specifications are highly variant under different conditions.
 Initial Permeability 𝜇𝑖 is a strong function of Temperature
TSMP TSMP
The higher the permeability, the lower the Curie Temperature Tc
 Will this ui-temp can cause sever design and application issues? NO! especially
true for power application. Only in some niche designs or extreme conditions
2. ACME ferrite road map and development trend
ACME Electronics Corporation 73
 Almost temperature independent permeability can be obtained in NiZn by ACME
(ACME is capable of developing custom materials per specific requests)
 In ferrite material specifications, everything is obtained by trade-off and
compromising.
The trade-off of F50 and F51 is their low Tc, for NiZn,Tc usually > 200℃
2. ACME ferrite road map and development trend
ACME Electronics Corporation 74
FEATURES
• Stable permeability (500ui) at the temperature range of -40 ~ 120oC.
• Its Curie temperature is more than 140oC.
• Lower loss factor characteristics.
APPLICATIONS
• HF keyless entry antennas for automotive.
2. ACME ferrite road map and development trend
ACME Electronics Corporation 75
N07: Wide temperature low THD material
 For low THD over wide temperature range (20~85℃) in
outdoor environment;
 Mainly in EP core for xDSL modem transformer
N07 V.S. A101 EP13L @5kHz
-70
-65
-60
-55
-50
-45
-40
-40 -20 0 20 40 60 80 100 120
Temperature(℃)
THD(dB)
N07
A101
2. ACME ferrite road map and development trend
ACME Electronics Corporation 76
N07 and A101 are ideal for the transformers of xDSL
modem. Their THD low characteristics are important to
signal transfer for high speed network accessing.
Competitive materials
TDK DN70 Material
2. ACME ferrite road map and development trend
ACME Electronics Corporation 77
A043~4500μi & A061~6000μi:
 Dedicated Ethernet LAN pulse transformer materials
A043 for 100Base-T & 100/1000Base-T system and
A061 for 1Giga Base-T system
 Applicable temperature range -40~85℃
 Excellent DC-Bias characteristics for Ethernet POE
requirement
 For tiny ring cores
2. ACME ferrite road map and development trend
ACME Electronics Corporation 78
Initial Permeability V.S. Field Strength
0
1000
2000
3000
4000
5000
0.00 0.10 0.20 0.30 0.40 0.50
Field Strength (Oe)
μi
25℃
-40℃
85℃
70℃
0℃
Test core :T3.05*1.5*2.06
InitialPermeabilityV.S. Field Strength
0
1000
2000
3000
4000
5000
6000
7000
8000
0 0.1 0.2 0.3 0.4 0.5 0.6
Field Strength(Oe)
μi
Test core :T3.05*1.27*2
25℃
-40℃
70℃
0℃
85℃
2. ACME ferrite road map and development trend
ACME Electronics Corporation 79
Innovative LAN Pulse Transformers Material for High Speed Transmission
Pulse Transformer
Ex: High DC-Bias sustainability
N2、A043、A061
Common Mode Choke
Ex: NiZn Ferrite(K08)
Differential Mood Choke
Ex: NiZn Ferrite(L1)
10-100 Base 1000 Base
A043 K08
A061 K08 L1
Competitive
materials
Steward #56 Material
2. ACME ferrite road map and development trend
ACME Electronics Corporation 80
N10: Telecom version of A10
 Keep ui>9000 over wide temperature range (-20~85℃),
excellent for outdoor application
 Applied in EE, EP,ring cores, …, for CMC, pulse
transformer, and EMI choke
Initial Permeability V.S. Frequency
10
100
1000
10000
100000
1 10 100 1000 10000
Frequency (KHz)
μi
Test core :T13.4*6.7*5.6
Initial Permeability V.S. Temperature
0
5000
10000
15000
20000
25000
30000
-40 -20 0 20 40 60 80 100 120 140
Temperature(℃)
μi
Test core :T13.4*6.7*5.6
2. ACME ferrite road map and development trend
ACME Electronics Corporation 81
Symbol Unit
Measuring Conditions
A062New
A063New
Freq. Flux den. Temp.
Initial
Permeability
μi 10KHz <0.25mT 25oC
6000±2
5%
6000±25
%
Saturation Flux
Density
Bs mT 10kHz
H=1200
A/m
25oC 460 460
100oC 300 280
Curie
Temperature
Tc oC ≥160 ≥150
Density d g/cm3 4.85 4.85
A062 and A063 are benching and surpassing EPCOS T65 and
Ferronics M material, respectively.
2. ACME ferrite road map and development trend
ACME Electronics Corporation 82
A062
 High perm ferrite with high Bs
 Designed as ring core type for ballast driver and CMC
under high current
2. ACME ferrite road map and development trend
ACME Electronics Corporation 83
A063 is developed under a request to
replace Ferronics M material for POE and
Telecom applications
2. ACME ferrite road map and development trend
ACME Electronics Corporation 84
A063 is developed under a request to
replace Ferronics M material for POE and
Telecom applications
2. ACME ferrite road map and development trend
ACME Electronics Corporation 85
Applied Frequency
N5 N51
1MHz 100MHz 1GHz
1000
10000
Higher
frequency
Ferrite Roadmap for EMI-suppression
Ni-Zn:K08,K10, K15, K20
5000
10MHz
100
High Perm.:
A151,A121,
A102, A10,
A07, A05
High pass band
InitialPermeability
2. ACME ferrite road map and development trend
ACME Electronics Corporation 86
InitialPermeability
Applied Frequency
Telecom filters and
chokes:
N4, N43
10KHz 1MHz 10MHz
1000
10000
HF
Under Development
Ferrite Roadmap for Telecom
5000
100KHz
Ni-Zn,High Q filters and
chokes:
L1, L2, L3 L4 L5…
100
High Perm. For xDSL:
A101
High Perm. For outdoor
xDSL:N07
Wide temperature
stability
Pulse X’fmer for LAN:
A043, A061
High Bs for Telecom Wideband
X’fmer: N42
Low THD
Wide temperature
range
High
Bs
2. ACME ferrite road map and development trend
ACME Electronics Corporation 87
Open Discussions
ACME Electronics Corporation
ACME Electronics Corporation
Aggressively Committed to Manufacturing Excellence

More Related Content

What's hot

EC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdf
EC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdfEC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdf
EC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdf
BBALAMURUGAN4
 
薄膜沉積–Pvd
薄膜沉積–Pvd薄膜沉積–Pvd
薄膜沉積–Pvd
5045033
 
ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...
ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...
ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...
Thorne & Derrick International
 
Electrical maintenance fundamentals
Electrical maintenance fundamentalsElectrical maintenance fundamentals
Electrical maintenance fundamentals
James Shearer
 

What's hot (20)

130935887 areva-kvfg-r8559 c
130935887 areva-kvfg-r8559 c130935887 areva-kvfg-r8559 c
130935887 areva-kvfg-r8559 c
 
EMI EMC RE CE
EMI EMC RE  CE  EMI EMC RE  CE
EMI EMC RE CE
 
Cube sat test bed
Cube sat test bedCube sat test bed
Cube sat test bed
 
Simple Model of Transformer using LTspice
Simple Model of Transformer using LTspiceSimple Model of Transformer using LTspice
Simple Model of Transformer using LTspice
 
EC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdf
EC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdfEC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdf
EC8702-ADHOC AND WIRELESS SENSOR NETWORKS-UNIT NOTES.pdf
 
Travelling Wave Tube
Travelling Wave TubeTravelling Wave Tube
Travelling Wave Tube
 
Inroduction to HFSS
Inroduction to HFSSInroduction to HFSS
Inroduction to HFSS
 
Synchronous rectification using mosfet
Synchronous rectification  using mosfetSynchronous rectification  using mosfet
Synchronous rectification using mosfet
 
Simple Model of DC Motor using PSpice
Simple Model of DC Motor using PSpiceSimple Model of DC Motor using PSpice
Simple Model of DC Motor using PSpice
 
Factorized Power Architecture (FPA)
 Factorized Power Architecture (FPA) Factorized Power Architecture (FPA)
Factorized Power Architecture (FPA)
 
Reliability prediction of electronic components
Reliability prediction of electronic componentsReliability prediction of electronic components
Reliability prediction of electronic components
 
薄膜沉積–Pvd
薄膜沉積–Pvd薄膜沉積–Pvd
薄膜沉積–Pvd
 
An Introduction to HFSS
An Introduction to HFSSAn Introduction to HFSS
An Introduction to HFSS
 
Introduction to RF & Wireless - Part 2
Introduction to RF & Wireless - Part 2Introduction to RF & Wireless - Part 2
Introduction to RF & Wireless - Part 2
 
ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...
ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...
ABB MV Indoor Voltage Transformer : Indoor Cast Resin Voltage Transformer ABB...
 
Smart Antenna
Smart AntennaSmart Antenna
Smart Antenna
 
Synchronous Buck Converter using LTspice
Synchronous Buck Converter using LTspiceSynchronous Buck Converter using LTspice
Synchronous Buck Converter using LTspice
 
half wave rectifier and voltage double and zener diode
half wave rectifier and voltage double and zener diodehalf wave rectifier and voltage double and zener diode
half wave rectifier and voltage double and zener diode
 
Electrical maintenance fundamentals
Electrical maintenance fundamentalsElectrical maintenance fundamentals
Electrical maintenance fundamentals
 
BJT, FET, MOSFET as Switch
BJT, FET, MOSFET as SwitchBJT, FET, MOSFET as Switch
BJT, FET, MOSFET as Switch
 

Viewers also liked

Ferrite Specifications and ACME Ferrites (4)
Ferrite Specifications and ACME Ferrites (4)Ferrite Specifications and ACME Ferrites (4)
Ferrite Specifications and ACME Ferrites (4)
Ray Lai
 
201606_Ferrites,_CMC,_and_Power_Transformer_(2)e
201606_Ferrites,_CMC,_and_Power_Transformer_(2)e201606_Ferrites,_CMC,_and_Power_Transformer_(2)e
201606_Ferrites,_CMC,_and_Power_Transformer_(2)e
Ray Lai
 
201606_Ferrites,_CMC,_and_Power_Transformer_(1)e
201606_Ferrites,_CMC,_and_Power_Transformer_(1)e201606_Ferrites,_CMC,_and_Power_Transformer_(1)e
201606_Ferrites,_CMC,_and_Power_Transformer_(1)e
Ray Lai
 

Viewers also liked (20)

Ferrite Specifications and ACME Ferrites (4)
Ferrite Specifications and ACME Ferrites (4)Ferrite Specifications and ACME Ferrites (4)
Ferrite Specifications and ACME Ferrites (4)
 
Core B-H Curve Simulation using LTspice
Core B-H Curve Simulation using LTspiceCore B-H Curve Simulation using LTspice
Core B-H Curve Simulation using LTspice
 
201606_Ferrites,_CMC,_and_Power_Transformer_(2)e
201606_Ferrites,_CMC,_and_Power_Transformer_(2)e201606_Ferrites,_CMC,_and_Power_Transformer_(2)e
201606_Ferrites,_CMC,_and_Power_Transformer_(2)e
 
Core model (LTspice model)
Core model (LTspice model)Core model (LTspice model)
Core model (LTspice model)
 
Core Model (LTspice Model)
Core Model (LTspice Model)Core Model (LTspice Model)
Core Model (LTspice Model)
 
Core B-H Curve Simulation using LTspice
Core B-H Curve Simulation using LTspiceCore B-H Curve Simulation using LTspice
Core B-H Curve Simulation using LTspice
 
sensor interface specification to define consistent parameters for data gathe...
sensor interface specification to define consistent parameters for data gathe...sensor interface specification to define consistent parameters for data gathe...
sensor interface specification to define consistent parameters for data gathe...
 
Specifications artillary road
Specifications artillary roadSpecifications artillary road
Specifications artillary road
 
Caltrans Section 39 specification changes
Caltrans Section 39 specification changesCaltrans Section 39 specification changes
Caltrans Section 39 specification changes
 
CST-Training_IMC-Krems_2010-05-17
CST-Training_IMC-Krems_2010-05-17CST-Training_IMC-Krems_2010-05-17
CST-Training_IMC-Krems_2010-05-17
 
201606_Ferrites,_CMC,_and_Power_Transformer_(1)e
201606_Ferrites,_CMC,_and_Power_Transformer_(1)e201606_Ferrites,_CMC,_and_Power_Transformer_(1)e
201606_Ferrites,_CMC,_and_Power_Transformer_(1)e
 
Reinforced brick masonry retaining walls
Reinforced brick masonry retaining wallsReinforced brick masonry retaining walls
Reinforced brick masonry retaining walls
 
detailed specification for cement concrete
detailed specification for cement concretedetailed specification for cement concrete
detailed specification for cement concrete
 
Počítačové sítě II, lekce 6: sítě WLAN II
Počítačové sítě II, lekce 6: sítě WLAN IIPočítačové sítě II, lekce 6: sítě WLAN II
Počítačové sítě II, lekce 6: sítě WLAN II
 
Ferrite phase shifter
Ferrite phase shifterFerrite phase shifter
Ferrite phase shifter
 
User manual of feko
User manual of fekoUser manual of feko
User manual of feko
 
specification of Rcc
specification of Rccspecification of Rcc
specification of Rcc
 
Introduction to cst
Introduction to cstIntroduction to cst
Introduction to cst
 
phase shifter
phase shifterphase shifter
phase shifter
 
Wave guide tees
Wave guide teesWave guide tees
Wave guide tees
 

Similar to Ferrite Specifications and ACME Ferrites (1)

Ferrite Specifications and ACME Ferrites (2)
Ferrite Specifications and ACME Ferrites (2)Ferrite Specifications and ACME Ferrites (2)
Ferrite Specifications and ACME Ferrites (2)
Ray Lai
 
Indian railway&amp;metro rail,others electrical safety first periorty
Indian railway&amp;metro rail,others electrical safety first periortyIndian railway&amp;metro rail,others electrical safety first periorty
Indian railway&amp;metro rail,others electrical safety first periorty
Mahesh Chandra Manav
 
Lect2 up070 (100419)
Lect2 up070 (100419)Lect2 up070 (100419)
Lect2 up070 (100419)
aicdesign
 

Similar to Ferrite Specifications and ACME Ferrites (1) (20)

KEMET Webinar - Large-current power inductors TPI
KEMET Webinar - Large-current power inductors TPIKEMET Webinar - Large-current power inductors TPI
KEMET Webinar - Large-current power inductors TPI
 
KO-CAP for High-Reliability Applications (Space Tech Expo 2017)
KO-CAP for High-Reliability Applications (Space Tech Expo 2017)KO-CAP for High-Reliability Applications (Space Tech Expo 2017)
KO-CAP for High-Reliability Applications (Space Tech Expo 2017)
 
Cable Ladder Bonding with Earth Wire, Is it Necessary?
Cable Ladder Bonding with Earth Wire, Is it Necessary?Cable Ladder Bonding with Earth Wire, Is it Necessary?
Cable Ladder Bonding with Earth Wire, Is it Necessary?
 
IRJET- Current Limiting Transformer
IRJET-  	  Current Limiting TransformerIRJET-  	  Current Limiting Transformer
IRJET- Current Limiting Transformer
 
Ferrite Specifications and ACME Ferrites (2)
Ferrite Specifications and ACME Ferrites (2)Ferrite Specifications and ACME Ferrites (2)
Ferrite Specifications and ACME Ferrites (2)
 
Automating lifetime simulation of power PCBs
Automating lifetime simulation of power PCBsAutomating lifetime simulation of power PCBs
Automating lifetime simulation of power PCBs
 
Terminal FEA Analysis
Terminal FEA AnalysisTerminal FEA Analysis
Terminal FEA Analysis
 
Indian railway&amp;metro rail,others electrical safety first periorty
Indian railway&amp;metro rail,others electrical safety first periortyIndian railway&amp;metro rail,others electrical safety first periorty
Indian railway&amp;metro rail,others electrical safety first periorty
 
IRJET- Analytical Study on Strengthening of RC Tee Beams with Composite Mater...
IRJET- Analytical Study on Strengthening of RC Tee Beams with Composite Mater...IRJET- Analytical Study on Strengthening of RC Tee Beams with Composite Mater...
IRJET- Analytical Study on Strengthening of RC Tee Beams with Composite Mater...
 
Shape Memory Alloy Based Actuators - Technology Intro
Shape Memory Alloy Based Actuators - Technology Intro Shape Memory Alloy Based Actuators - Technology Intro
Shape Memory Alloy Based Actuators - Technology Intro
 
Functional bonding and shielding of Profibus and Profinet - Peter Thomas
Functional bonding and shielding of Profibus and Profinet - Peter ThomasFunctional bonding and shielding of Profibus and Profinet - Peter Thomas
Functional bonding and shielding of Profibus and Profinet - Peter Thomas
 
Micro-alloyed copper overhead line conductors - Wire & Cable Technology Inter...
Micro-alloyed copper overhead line conductors - Wire & Cable Technology Inter...Micro-alloyed copper overhead line conductors - Wire & Cable Technology Inter...
Micro-alloyed copper overhead line conductors - Wire & Cable Technology Inter...
 
Wire Arc Additive Manufacturing
Wire Arc Additive ManufacturingWire Arc Additive Manufacturing
Wire Arc Additive Manufacturing
 
Effect of Electrode Materials and Optimization of Electric Discharge Machinin...
Effect of Electrode Materials and Optimization of Electric Discharge Machinin...Effect of Electrode Materials and Optimization of Electric Discharge Machinin...
Effect of Electrode Materials and Optimization of Electric Discharge Machinin...
 
Designing and testing of metal oxide surge arrester for EHV line
Designing and testing of metal oxide surge arrester for EHV lineDesigning and testing of metal oxide surge arrester for EHV line
Designing and testing of metal oxide surge arrester for EHV line
 
Mill harmonics r1
Mill harmonics r1Mill harmonics r1
Mill harmonics r1
 
Lect2 up070 (100419)
Lect2 up070 (100419)Lect2 up070 (100419)
Lect2 up070 (100419)
 
Slide 1.pdf
Slide 1.pdfSlide 1.pdf
Slide 1.pdf
 
Schneider Harmonics abstract IEEE_STD_519_1992vs2014.pdf
Schneider Harmonics abstract IEEE_STD_519_1992vs2014.pdfSchneider Harmonics abstract IEEE_STD_519_1992vs2014.pdf
Schneider Harmonics abstract IEEE_STD_519_1992vs2014.pdf
 
F012142530
F012142530F012142530
F012142530
 

Ferrite Specifications and ACME Ferrites (1)

  • 1. ACME Electronics Corporation 1 Ferrite Specification & ACME Ferrites Technical Aspects By Ray Lai, FAE June 2015 With Supports of RD & Marketing Teams
  • 2. ACME Electronics Corporation Table of Content 1. Specifications of Ferrites – Materials & Products 2. ACME ferrite road map and development trend 3. Technical Application Example: CMC 4. Technical Application Example: DC-DC choke 5. Technical Application Example: SMPS transformer 6. Appendix A: Further on ferrite specifications 7. Appendix B: (a) Fringing effect of gapped core (b) Manipulating magnetizing curve 8. Appendix C: An analogy and differentiation on R, C, and L and why magnetic components are so UNIQUE Q & A 2
  • 3. ACME Electronics Corporation 1. Specifications of Ferrites – Materials & Products 3 A typical ferrite “material” specification looks like
  • 4. ACME Electronics Corporation 4 1. Specifications of Ferrites – Materials & Products Looking at the material specification, what image pops up in our mind? This or those? The specification sheet generally seen are measured with a fixed core geometry with center turns of winding.
  • 5. ACME Electronics Corporation 5 1. Specifications of Ferrites – Materials & Products Ferrite Production is a time consuming process with many variables – explicit or implicit Fe2O3 MnO2 ZnO ……
  • 6. ACME Electronics Corporation 6 1. Specifications of Ferrites – Materials & Products Trilogy of Magnetizing Curve (only B-H Curve is well known, but it’s a “derivative”) a. B-H curve b. 𝜙-F curve c. Λ-i curve 𝑢 𝑟 = 𝑑𝐵 𝑑𝐻 𝐴 𝐿 = 𝑑𝜙 𝑑𝐹 𝐿 = 𝑑Λ 𝑑𝑖 “Initial” Permeability “Material Specification Single Turn Inductance “Product” Specification DeviceInductance Measurable What Ampere’s law and Faraday law of magnetic induction are based on
  • 7. ACME Electronics Corporation 7 1. Specifications of Ferrites – Materials & Products B-H Curve is a “derived” characteristic 1. From a closed-loop fix core geometry (usually toroid core), why? Considering most of the power applications are not ring core and normally with air gap. 2. Under a fixed condition (low frequency low flux density sinusoidal excitation), why? Considering the majority of ferrite is for mid-to-high frequency square-wave driven SMPS application with as high as possible flux density For practical design purposes, most of the time, the published material specification (i.e., B-H Curve) is just like TV commercial, what you see is not always what you get!
  • 8. ACME Electronics Corporation 8 1. Specifications of Ferrites – Materials & Products B-H curve is a critical index for ferrite powder maker to qualify its material quality. ACME as a ferrite producer, uses it to roll out the property roadmap of his powders per the application demands. On the other hand, in real application, the core geometry takes equally the same importance in meeting the desired performance required by a design. Magnetic component designer must understand the catches on the material specifications and have good knowledge on core design issues to provide a sound design for the intended applications (adapter, converter, WPC, etc.,)
  • 9. ACME Electronics Corporation 9 1. Specifications of Ferrites – Materials & Products Key specifications a. Permeability ui and ua from B-H curve b. Saturation flux density Bsat c. Core loss density Pv d. Effective Bandwidth will be explained in detail. The rest specification items: Remanence (Brms) and Coercivity (Hc), Hysteresis Material Constant (ηB), Disaccommodation Factor (DF) and Quality Factor (Q) will be discussed in Appendix A
  • 10. ACME Electronics Corporation 10 1. Specifications of Ferrites – Materials & Products Why B-H Curve is so important for Ferromagnetic Material Magnetic Field H Flux density B Permanent magnetics 永磁 Soft magnetic material 軟磁 Bsat
  • 11. ACME Electronics Corporation 11 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua Freq. Flux den. Temp. P45 P46 P47 Initial Permeability μi ≤ 10KHz 0.25mT 25°C 3100 ± 25% 3300 ± 25% 3000 ± 25% 25°C > 5000 > 4500 > 5000 100°C > 5000 > 4500 > 5000 Unit Measuring Conditions Wide Temperature Low Loss Materials Amplitude Permeability μa 25KHz 200mT Symbol Specifications in table are only for fixed conditions But, permeability is actually a function of Temperature and Load and it’s non-linear
  • 12. ACME Electronics Corporation 12 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua Permeability is a function of Temperature
  • 13. ACME Electronics Corporation 13 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua TSMP is a critical factor if close to 20~30℃
  • 14. ACME Electronics Corporation 14 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua Permeability is a function of Load Faraday law of magnetic induction and Ampere’s law are the corner stones 𝑉𝐿 = 𝐿 𝑑𝑖 𝑑𝑡 = 𝑁 𝑑𝜙 𝑑𝑡 = 𝑁 𝑑𝐵 𝑐𝑜𝑟𝑒 𝐴 𝑒 𝑑𝑡 = 𝑁𝐴 𝑒 𝑑𝐵 𝑐𝑜𝑟𝑒 𝑑𝑡 𝐻𝑐𝑜𝑟𝑒 = 𝑁∙𝑖 𝑙 𝑒  𝐵𝑐𝑜𝑟𝑒 = 𝑢 𝑟 𝑢 𝑜 𝐻𝑐𝑜𝑟𝑒 = 𝑢 𝑟 𝑢 𝑜 𝑁∙𝑖 𝑙 𝑒 By Ampere’s law, rewrite the Faraday law of induction 𝑉𝐿 = 𝑳 𝑑𝑖 𝑑𝑡 = 𝑁𝐴 𝑒 𝑑𝑢 𝑟 𝑢 𝑜 𝑁∙𝑖 𝑙 𝑒 𝑑𝑡 = 𝑵 𝟐 𝒖 𝒓 𝒖 𝒐 𝑨 𝒆 𝒍 𝒆 𝑑𝑖 𝑑𝑡
  • 15. ACME Electronics Corporation 15 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua Permeability is a function of Load 𝑉𝐿 = 𝑳 𝑑𝑖 𝑑𝑡 = 𝑁𝐴 𝑒 𝑑𝑢 𝑟 𝑢 𝑜 𝑁∙𝑖 𝑙 𝑒 𝑑𝑡 = 𝑵 𝟐 𝒖 𝒓 𝒖 𝒐 𝑨 𝒆 𝒍 𝒆 𝑑𝑖 𝑑𝑡 If is sinusoidal excitation 𝑉𝐿 = 𝑉 sin(𝜔𝑡), then the current will be in the same form with phase delay 𝑉 sin 𝜔𝑡 = 𝜔 𝐿 𝑑−𝐼 cos 𝜔𝑡 𝑑𝑡 = 𝜔𝐿𝐼 sin 𝜔𝑡 = 𝜔𝑁2 𝑢 𝑟 𝑢 𝑜 𝐴 𝑒 𝑙 𝑒 𝐼 sin(𝜔𝑡) Taking out the time variant term
  • 16. ACME Electronics Corporation 16 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua Permeability is a function of Load 𝑉 = 𝜔𝐿𝐼 = 𝑁2 𝑢 𝑟 𝑢 𝑜 𝐴 𝑒 𝑙 𝑒 𝐼 = 𝜔𝑁 (𝑢 𝑟 𝑢 𝑜 𝑁∙𝐼 𝑙 𝑒 ) 𝐴 𝑒 = 𝜔𝑁𝐵𝑐𝑜𝑟𝑒 𝐴 𝑒  𝑽 𝝎 = 𝑳𝑰 = 𝑵𝑩 𝒄𝒐𝒓𝒆 𝑨 𝒆  𝑽 𝝎 is the flux generated by this condition (it is flux 𝜙 that drives the E-M conversion, not flux density 𝐵𝑐𝑜𝑟𝑒)
  • 17. ACME Electronics Corporation 17 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua Permeability is a function of Load In SMPS, the excitation is square-like waveform  𝑉𝐿 𝑑𝑡 = 𝐿𝑑𝑖 = 𝑁𝑑𝜙 = 𝑁𝐴 𝑒 𝑑𝐵𝑐𝑜𝑟𝑒  𝑉𝐿 𝑑𝑡 is the flux generated by this condition (it is flux 𝜙 that drives the E-M conversion, not flux density 𝐵𝑐𝑜𝑟𝑒) Volt-Second Balance is the key of E-M conversion
  • 18. ACME Electronics Corporation 18 1. Specifications of Ferrites – Materials & Products Material Specification: Permeability  ui and ua The difference between ui and ua is the flux (thus flux density) applied. ui is just ua under extremely low flux density condition
  • 19. ACME Electronics Corporation 19 1. Specifications of Ferrites – Materials & Products B-H curve is a “Hysteresis loop” (Pętla histerezy) Flux Density B[T] Magnetic Residue Br Coercive Force Hc Magnetic Field H [A/m] Saturation (Bsat) Hmax
  • 20. ACME Electronics Corporation 20 1. Specifications of Ferrites – Materials & Products Przenikalność początkowa 初磁導率 Initial Permeability 0H0 i H B µ 1 µ    0.1mT
  • 21. ACME Electronics Corporation 21 1. Specifications of Ferrites – Materials & Products µi initial permeability µm maximal permeability µa amplitude permeability µdif or µrev reverse permeability )1.0,25( )1.0,25( )1.0,25( )( mTBkHzf mTBkHzf mTBkHzf ACDCrevdif ACa ACi ii i i         
  • 22. ACME Electronics Corporation 22 1. Specifications of Ferrites – Materials & Products DC-DC Application udiff or urev HH rev AC H B µ µ    0 1
  • 23. ACME Electronics Corporation 23 1. Specifications of Ferrites – Materials & Products Reversible permeability at different operating points
  • 24. ACME Electronics Corporation 24 1. Specifications of Ferrites – Materials & Products Material Specification: Saturation Flux Density Bsat The importance of Bmax is well emphasized and all ferrite vendors advertise their materials by this property along with the core loss density Pcv. But there is a catch: under what Hmax? Only this portion of ferrite B-H is actually useful This is the real usable Hmax range for soft ferrite and SMPS designer should be care about the Bmax available in the maximal applied H range The proviso for Bsat= 530mT is H =1200A/m, this is the legal commercial employed by the industry. Useless in practical designs
  • 25. ACME Electronics Corporation 25 1. Specifications of Ferrites – Materials & Products B-H Curves from FXC, DMEGC, and TDG
  • 26. ACME Electronics Corporation 26 1. Specifications of Ferrites – Materials & Products Only ferrite does the bluffing? NO! Look at the silicon steel sheet for power transformer 1𝑂𝑒 = 1000 4𝜋 𝐴/𝑚 =79.58A/m
  • 27. ACME Electronics Corporation 27 1. Specifications of Ferrites – Materials & Products The effect of Hysteresis loop (Brms and Hc) can be illustrated by SPICE circuit simulation. Using the built-in TX22_14_13_3E27 model (ui=6000) * TX22_14_13_3E27 CORE model .MODEL TX22_14_13_3E27 CORE + MS=377.56E3 + A=12.672 + C=.20161 + K=5.5151 + AREA=.507 (cm^2) + PATH=5.4200 (cm) Simulate an “ideal” inductor and the “real” inductor by 10 turns of winding with TX22_14_13_3E27
  • 28. ACME Electronics Corporation 28 1. Specifications of Ferrites – Materials & Products L5 10 1 2 R5 1 8 V3 FREQ = 100k VAMPL = 10 VOFF = 0 7 0 K COUPLING= K3 1 TX22_14_13_3E27 R6 1 L6 705.3uH 1 2 V4 FREQ = 100k VAMPL = 10 VOFF = 0 9 10 0 Time 19.950ms 19.955ms 19.960ms 19.965ms 19.970ms 19.975ms 19.980ms 19.985ms 19.990ms 19.995ms 20.000ms I(R5) I(R6) -20mA 0A 20mA Bmax≈31.13mT
  • 29. ACME Electronics Corporation 29 1. Specifications of Ferrites – Materials & Products L5 10 1 2 R5 1 8 V3 FREQ = 100k VAMPL = 10 VOFF = 0 7 0 K COUPLING= K3 1 TX22_14_13_3E27 R6 1 L6 705.3uH 1 2 V4 FREQ = 100k VAMPL = 10 VOFF = 0 9 10 0 Frequency 0Hz 100KHz 200KHz 300KHz 400KHz 500KHz 600KHz 700KHz 800KHz 900KHz 1000KHz I(R5) 0A 10mA 20mA I(R6) 0A 10mA 20mA SEL>> Bmax≈31.13mT
  • 30. ACME Electronics Corporation 30 1. Specifications of Ferrites – Materials & Products Bmax≈311.3mTL5 10 1 2 R5 1 8 V3 FREQ = 100k VAMPL = 100 VOFF = 0 7 0 K COUPLING= K3 1 TX22_14_13_3E27 R6 1 L6 705.3uH 1 2 V4 FREQ = 100k VAMPL = 100 VOFF = 0 9 10 0 Time 19.950ms 19.955ms 19.960ms 19.965ms 19.970ms 19.975ms 19.980ms 19.985ms 19.990ms 19.995ms 20.000ms I(R5) I(R6) -200mA 0A 200mA
  • 31. ACME Electronics Corporation 31 1. Specifications of Ferrites – Materials & Products Bmax≈311.3mTL5 10 1 2 R5 1 8 V3 FREQ = 100k VAMPL = 100 VOFF = 0 7 0 K COUPLING= K3 1 TX22_14_13_3E27 R6 1 L6 705.3uH 1 2 V4 FREQ = 100k VAMPL = 100 VOFF = 0 9 10 0 Frequency 0Hz 100KHz 200KHz 300KHz 400KHz 500KHz 600KHz 700KHz 800KHz 900KHz 1000KHz I(R5) 0A 100mA 200mA SEL>> I(R6) 0A 100mA 200mA
  • 32. ACME Electronics Corporation 32 1. Specifications of Ferrites – Materials & Products If the inductor or transformer design is not carefully engaged per the specified operation conditions. It might result in serious distortion and endanger the application or device. Below is an extreme case. L1 5 1 2 R1 50 2 V1 FREQ = 100k VAMPL = 100 VOFF = 0 1 0 K COUPLING= K1 0.99 TX22_14_13_3E27 L3 5 1 2 R3 500 3 Time 19.950ms 19.955ms 19.960ms 19.965ms 19.970ms 19.975ms 19.980ms 19.985ms 19.990ms 19.995ms 20.000ms V(1) V(3) -100V -50V 0V 50V 100V
  • 33. ACME Electronics Corporation 33 1. Specifications of Ferrites – Materials & Products Ferroxcube 3C95 Material Specification Pv @100kHz/200mT/25℃ = 350mW/cm^3 Pv @100kHz/200mT/100℃ =290mW/cm^3 Ferroxcube 3C95 Product Specification PQ26/25 Pv @100kHz/200mT/25℃ = 4.0W/6.530cm^3=613mW/cm^3 Pv @100kHz/200mT/100℃ =3.8mW/6.530cm^3=582mW/cm^3 PQ35/41 Pv @100kHz/200mT/25℃ = 11.5W/18.5cm^3=622mW/cm^3 Pv @100kHz/200mT/100℃ =10.8W/18.5cm^3=584mW/cm^3 A good example of ferrite material commercial: Pv Issue
  • 34. ACME Electronics Corporation 34 1. Specifications of Ferrites – Materials & Products Pv Issue
  • 35. ACME Electronics Corporation 35 1. Specifications of Ferrites – Materials & Products Material Specification from TDK Pv Issue
  • 36. ACME Electronics Corporation 36 1. Specifications of Ferrites – Materials & Products PQ32/25 Ve=12.44cm^3 30℃ Pv= ~ 580mW/cm^3 100 ℃ Pv= ~400mW/cm^3 80 ℃ Pv= ~335mW/cm^3 Pv quality in pg. 34 & 35 is not practical in real life Pv Issue
  • 37. ACME Electronics Corporation 37 1. Specifications of Ferrites – Materials & Products Comparing Pg. 34 and 36 Pv Issue 1. Pg. 34 is a “material” comparison, using ring core in small sizes. (T25x15x10) 2. Pg. 36 is a “mass-production” comparison, using the real cores that would applied in real design scenario. 3. Keeping all conditions the same, (larger) product Pv will be always higher than material Pv for the reason of existing gap, no matter how smooth the contact surface is. 4. Material is defined to have Pv_min at 100℃ but in real mass production products, the Pv_min point will shift toward around 80 ℃ or 90 ℃, which is inevitable by the trade off between quality and cost in real life.
  • 38. ‹#› TDG TPW33 Pv = 469mW/cc @ 100℃/ 200mT/100kHz DMEGC DMR95E Pv = 480mW/cc @ 100℃/ 200mT/100kHz Competitors Benchmark Reference PQ cores losses (kW/m^3) 25℃ 100℃ Note DMR95E PQ26/20 447.81 551.535pcs from customer TPW33 PQ26/20 548.06 574.245pcs from customer 3C95 PQ26/20 & 20/20 480.23 446.0010pcs from FXC product batch 3C95 Material Pv spec 350 290HB2009 3C95 smaller core Pv spec 590 560HB2009
  • 39. ACME Electronics Corporation 39 1. Specifications of Ferrites – Materials & Products Critical in common mode choke design selection
  • 40. ACME Electronics Corporation 40 1. Specifications of Ferrites – Materials & Products Material goal  higher µi with improved frequency stability  basically against physical principles where: fg – gyromagnetic critical frequency γ ~0.22 ΜΗz m/A is the gyromagnetic ratio for an electron i.e. the ratio of magnetic moment and torque Bs – saturation flux density μi,0– initial permeability * J. L. Snoek, Physica 14, 207, 1948 sig Bf  3 4 )1( 0,  Snoek Limit
  • 41. ACME Electronics Corporation 41 1. Specifications of Ferrites – Materials & Products For CMC, it’s not always the higher ui the better Note: great chance that A151 in mass production cannot sustain such high ui through all frequencies Z (Ω) Hz A07H A151 100k 1.648E+03 3.343E+03 150k 2.568E+03 4.109E+03 200k 3.517E+03 4.609E+03 500k 9.086E+03 5.938E+03 1000k 1.486E+04 5.938E+03
  • 42. ACME Electronics Corporation 42 1. Specifications of Ferrites – Materials & Products Characteristics of Mn-Zn and Ni-Zn Ferrite in the sense of ui vs. frequency  All governed by Snoek limit.
  • 43. ACME Electronics Corporation 43 2. ACME ferrite road map and development trend With the key specifications of Ferrites explained, the ACME product roadmap is more easier to understand and select the suitable one for the application. The roll-out of all materials are based on the various real application needs (power, telecom, EMC, RF, etc.,) in  Loss level (in specific conditions)  Frequency bandwidth  Permeability  Temperature and Temperature stability
  • 44. ACME Electronics Corporation 44 2. ACME ferrite road map and development trend ACME provides ferrite materials in all applications: MnZn Power MnZn power materials Low LossHigh Bs High Freq. Temp. Tendency P4 P41 P42 P5 P51 P52 P46 P47 25℃~100 ℃ 25℃~120 ℃ 700KHz 1MHz 250kW/m3 450kW/m3 350kW/m3 420mT P45 P48 P61 1~5MHz 460mT Low ŋB N4 N42 N43 N5 N51 DC- Bias High Z P49 P62 P491
  • 45. ACME Electronics Corporation 45 For MnZn ferrite in power applications, the key specifications are Symbol Unit Measuring Conditions Low Loss Material Freq. Flux den. Temp. P4 P41 P42 P48(NEW) Initial Permeability μi 10kHz 0.25mT 25°C 2500± 25% 2400±25 % 1800± 25% 2500± 25% Amplitude Permeability μa 25kHz 200mT 25°C >4500 >4500 >5000 >5000 100°C >4500 >4500 >5000 >5000 Power Loss Pv KW/m 3 100kHz 200mT 25°C 700 650 750 550 100°C 450 350 350 250 300kHz 100mT 25°C 660 820 900 500 100°C 430 500 500 300 500kHz 50mT 25°C 380 400 450 250 100°C 330 300 300 200 Saturation Flux Density Bms mT 10kHz H = 1200A/m 25°C 480 495 520 515 100°C 380 395 420 410 Curie Temperature Tc °C >220 >230 >240 >220 Resistivity ρ Ωm 5.50 4.00 8.00 5.00 2. ACME ferrite road map and development trend
  • 46. ACME Electronics Corporation 46 2. ACME ferrite road map and development trend
  • 47. ACME Electronics Corporation 47 Core loss is a function of temperature and it is a deep V shape for general power ferrites 2. ACME ferrite road map and development trend
  • 48. ACME Electronics Corporation 48 Low Loss and High Saturation Flux Density Material Characteristics Symbol Unit Measuring Conditions Material Freq. Flux den. Temp. P47 P45 Initial Permeability μi 10kHz < 0.25mT 25°C 3000± 25% 3100± 25% Power Loss Pcv kW/m3 100kHz 200mT 25°C 400 365 60°C 290 80°C 270 100°C 350 260 120°C 310 140°C 380 Saturation Flux Density Bs mT 1kHz H = 1200A/m 25°C 520 530 100°C 420 405 Remanence Br mT 1kHz H = 1200A/m 25°C 85 80 100°C 70 60 Coercivity Hc A/m 1kHz H = 1200A/m 25°C 10 10 100°C 7 6 Curie Temperature Tc °C > 220 240 Special materials to have a flatter Pv vs. temperature curve 2. ACME ferrite road map and development trend
  • 49. ACME Electronics Corporation 49 Power Loss VS. Temperature 0 100 200 300 400 500 600 700 800 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Temperature( o C) PowerLoss(kW/m 3 ) Test Core :T25×15×10 P47 P45 200mT,100KHz 2. ACME ferrite road map and development trend
  • 50. ACME Electronics Corporation 50 2. ACME ferrite road map and development trend
  • 51. ACME Electronics Corporation 51 Core loss performance of P45 (benching 3C97) Power Loss VS. Temperature 0 100 200 300 400 500 600 700 800 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Temperature( o C) PowerLoss(kW/m 3 ) Test Core :T25×15×10 100mT,300KHz 200mT,100KHz 50mT,500KHz 100mT,200KHz P45 2. ACME ferrite road map and development trend
  • 52. ACME Electronics Corporation 52 • Hysteretic Loop of P49 2. ACME ferrite road map and development trend
  • 53. ACME Electronics Corporation 53 2. ACME ferrite road map and development trend
  • 54. ACME Electronics Corporation 54 2. ACME ferrite road map and development trend
  • 55. ACME Electronics Corporation 55 2. ACME ferrite road map and development trend
  • 56. ACME Electronics Corporation 56 T25*15*10 1200A/m 10kHz,P-gain:10,N1=N2=20Ts 2. ACME ferrite road map and development trend
  • 57. ACME Electronics Corporation 57 • New designs for high current power inductor may increase the operation frequency up to 1.5 ~ 3 MHz to reduce the core sizes. • P61 CI type cores passed the final testing results from clients under 200mT/1~3MHz condition in mass production status now. 2. ACME ferrite road map and development trend
  • 58. ACME Electronics Corporation 58 2. ACME ferrite road map and development trend
  • 59. ACME Electronics Corporation 59 2. ACME ferrite road map and development trend
  • 60. ACME Electronics Corporation 60 fswitch [Hz]duty-cycle Irip [A] mT (?) T [°C] #1 #2 #3 #4 #5 1.00E+06 5.00E-01 2.10E+00 100 25 215.07 202.98 216.44 206.52 206.80 1.00E+06 5.00E-01 4.11E+00 200 25 1,296.72 1,227.18 1,216.33 1,191.80 1,226.02 1.00E+06 5.00E-01 2.02E+00 100 100 231.57 216.40 224.81 231.71 226.95 1.00E+06 5.00E-01 3.95E+00 200 100 1,349.69 1,372.45 1,358.02 1,388.81 1,407.06 2.00E+06 5.00E-01 1.99E+00 100 25 921.31 924.93 872.21 864.00 871.18 2.00E+06 5.00E-01 3.94E+00 200 25 4,143.46 4,186.04 4,048.78 4,134.14 3,996.12 2.00E+06 5.00E-01 1.92E+00 100 100 1,099.52 1,058.99 1,089.94 1,047.91 1,084.28 2.00E+06 5.00E-01 3.70E+00 200 100 5,034.51 5,176.33 5,203.89 5,125.00 5,282.60 3.00E+06 5.00E-01 1.84E+00 100 25 2,270.11 2,208.32 2,196.73 2,202.43 2,235.13 3.00E+06 5.00E-01 3.55E+00 200 25 9,315.22 9,637.46 9,715.79 9,824.53 9,563.89 3.00E+06 5.00E-01 1.77E+00 100 100 2,597.86 2,609.84 2,668.96 2,616.68 2,692.54 3.00E+06 5.00E-01 3.10E+00 200 100 16,096.09 15,468.91 15,854.08 16,010.92 15,980.12 Pcv (mW/cm^3) P61 High Frequency Low Loss Material 2. ACME ferrite road map and development trend
  • 61. ACME Electronics Corporation 61 fswitch [Hz]duty-cycle Irip [A] mT (?) T [°C] #1 #2 #3 #4 #5 1.00E+06 5.00E-01 2.10E+00 100 25 7.52E-07 7.39E-07 7.44E-07 7.35E-07 7.35E-07 1.00E+06 5.00E-01 4.11E+00 200 25 7.68E-07 7.53E-07 7.56E-07 7.47E-07 7.49E-07 1.00E+06 5.00E-01 2.02E+00 100 100 7.76E-07 7.73E-07 7.81E-07 7.71E-07 7.75E-07 1.00E+06 5.00E-01 3.95E+00 200 100 7.92E-07 7.84E-07 7.92E-07 7.88E-07 7.86E-07 2.00E+06 5.00E-01 1.99E+00 100 25 7.67E-07 7.62E-07 7.66E-07 7.58E-07 7.51E-07 2.00E+06 5.00E-01 3.94E+00 200 25 7.60E-07 7.56E-07 7.60E-07 7.48E-07 7.46E-07 2.00E+06 5.00E-01 1.92E+00 100 100 7.96E-07 8.00E-07 8.01E-07 7.94E-07 7.96E-07 2.00E+06 5.00E-01 3.70E+00 200 100 8.00E-07 7.98E-07 8.03E-07 7.99E-07 8.01E-07 3.00E+06 5.00E-01 1.84E+00 100 25 7.84E-07 7.76E-07 7.85E-07 7.75E-07 7.71E-07 3.00E+06 5.00E-01 3.55E+00 200 25 8.02E-07 7.96E-07 8.03E-07 7.90E-07 7.88E-07 3.00E+06 5.00E-01 1.77E+00 100 100 8.04E-07 7.98E-07 8.00E-07 7.99E-07 7.98E-07 3.00E+06 5.00E-01 3.10E+00 200 100 8.19E-07 8.06E-07 8.21E-07 8.12E-07 8.06E-07 Inductance (H) P61 High Frequency Low Loss Material 2. ACME ferrite road map and development trend
  • 62. ACME Electronics Corporation • P5 – 300KHz ~700KHz • P51 & P52 – 500KHz ~ 1MHz • P52 (high Bs & high freq ferrite) – for high frequency high current power inductor Symbol Unit Measuring Conditions P5 P51 P52 Freq. Flux den. Temp. Initial Permeability μi 10KHz <0.25mT 25oC 2000±25% 1500±25% 2000±25% Core Loss Pv KW/m3 700kHz 50mT 25oC 600 300 410 100oC 550 250 400 1MHz 50mT 25oC 600 1000 100oC 600 1000 Saturation Flux Density Bs mT 10kHz H=1200A/m 25oC 470 490 500 100oC 350 400 400 Curie Temperature Tc oC ≥220 ≥250 ≥250 Density d g/cm3 4.70 4.85 4.85 2. ACME ferrite road map and development trend
  • 63. ACME Electronics Corporation 63 2. ACME ferrite road map and development trend ACME provides ferrite materials in all applications:MnZn High Perm MnZn high perm and telecom materials High μiLow THD Wide Freq. Wide Temp. A10 A121N07 A05 A07 A102 A043 A061 N10 A151 A101 DC- Bias w-T A062 A063 A13
  • 64. ACME Electronics Corporation 64 2. ACME ferrite road map and development trend ACME provides ferrite materials in all applications: NiZn EMI/EMC • K05 • K07 • K08 • K10 • K15 • K20 Low loss • K081 • K12 HighBs • B25 • B30 • B40 • B45 • B60 • B90 Wide Temp • F50 • F51 • F52 Low Permeability • L1 • L2 • L3 • L4 • L5 • L6 NFC/RFID Antenna • H2 • H3 • H4 • H5 • H5M • H5R WPC
  • 65. ACME Electronics Corporation 65 NiZn ferrites’ specifications are made in the way like MnZn High Permeability Materials and their applications in EMC and Telecom have overlaps. A quick comparison of MnZn and NiZn material μi Bmax Bandwidth tanδ/μi (*) ρ MnZn High Higher Low Higher Very low NiZn Low Lower High Low Very high 2. ACME ferrite road map and development trend
  • 66. ACME Electronics Corporation Symbol Unit High Permeability Materials A05 A07 A10 A102 A121 A151 Initial Permeability μi 5000±25% 7000±25% 10000±30% 10000±30% 12000±30% 15000±30% Realative Loss factor tan δ/μi 10-6 < 4 < 8 <10 <10 <10 <10 < 15 < 30 < 60 <60 <60 <110 Saturation Flux Density Bms mT 440 400 410 380 380 400 300 200 210 180 180 170 Remanence Brms mT 80 150 140 95 130 220 90 110 110 75 110 100 Temperature Factor of Permeability αF 10-6 /℃ 0~2 -1 ~ 1 0~1.5 -1~1 0~1.5 -1~1 0~2 -1 ~ 1 -0.5~1 -1~1 -0.5~1 -1~1 Hysteresis Material Constant ηB 10-6 /mT < 0.8 < 1.2 < 0.5 < 1 <0.5 <0.5 Disaccommodation Factor DF 10-6 < 3 < 2 < 2 <2 <2 <2 Curie Temperature Tc ℃ 160 160 130 120 110 110 Resistivity ρ Ωm 0.20 0.35 0.15 0.15 0.12 0.10 Density d g/cm3 4.85 4.90 4.90 4.90 4.90 5.00 66 2. ACME ferrite road map and development trend
  • 67. ACME Electronics Corporation Symbol Unit Telecom High Permeability Materials A043 A061 N07 N10 Initial Permeability μi 4500±25% 6000±25% 7000±25% 10000±30% >9000 Realative Loss factor tan δ/μi 10-6 <10 <10 <5 <10 <10 <30 <30 <90 Saturation Flux Density Bms mT 460 460 400 380 300 320 220 160 Remanence Brms mT 65 100 70 160 60 80 60 110 Temperature Factor of Permeability αF 10-6 /℃ 1~ 2 1~ 3 -1 ~ 1 -1~ 0 -1~ 1 -1~ 1 -1~ 1 -1 ~ 1 Hysteresis Material Constant ηB 10-6 /mT < 0.5 < 0.5 <0.2 < 0.5 Disaccommodatio n Factor DF 10-6 < 2 < 2 <2 < 2 Curie Temperature Tc ℃ 160 160 130 100 Resistivity ρ Ωm 0.20 0.20 0.15 0.12 Density d g/cm3 4.85 4.85 4.90 5.00 67 2. ACME ferrite road map and development trend
  • 68. ACME Electronics Corporation 68 A13 is the newest high perm material of ACME (Benching TDG TL13) FEATURES • Improved ui-freq performance (150k~500kHz) for EMI conduction filtering performance. • 9000μi at the Frequency of 200KHz. 2. ACME ferrite road map and development trend
  • 69. ACME Electronics Corporation 69 A13 is the newest high perm material of ACME (Benching TDG TL13) FEATURES • Improved ui-freq performance (150k~500kHz) for EMI conduction filtering performance. • 9000μi at the Frequency of 200KHz. 2. ACME ferrite road map and development trend
  • 70. ACME Electronics Corporation 70 APPLICATIONS ‧Wideband transformer ‧pulse transformer ‧inductor ‧ filter ‧T, EE, ET, etc. 2. ACME ferrite road map and development trend
  • 71. ACME Electronics Corporation 71 Critical in common mode choke design selection 2. ACME ferrite road map and development trend
  • 72. ACME Electronics Corporation 72 Note that the above tables provide a set of data on “fixed” conditions and all the specifications are highly variant under different conditions.  Initial Permeability 𝜇𝑖 is a strong function of Temperature TSMP TSMP The higher the permeability, the lower the Curie Temperature Tc  Will this ui-temp can cause sever design and application issues? NO! especially true for power application. Only in some niche designs or extreme conditions 2. ACME ferrite road map and development trend
  • 73. ACME Electronics Corporation 73  Almost temperature independent permeability can be obtained in NiZn by ACME (ACME is capable of developing custom materials per specific requests)  In ferrite material specifications, everything is obtained by trade-off and compromising. The trade-off of F50 and F51 is their low Tc, for NiZn,Tc usually > 200℃ 2. ACME ferrite road map and development trend
  • 74. ACME Electronics Corporation 74 FEATURES • Stable permeability (500ui) at the temperature range of -40 ~ 120oC. • Its Curie temperature is more than 140oC. • Lower loss factor characteristics. APPLICATIONS • HF keyless entry antennas for automotive. 2. ACME ferrite road map and development trend
  • 75. ACME Electronics Corporation 75 N07: Wide temperature low THD material  For low THD over wide temperature range (20~85℃) in outdoor environment;  Mainly in EP core for xDSL modem transformer N07 V.S. A101 EP13L @5kHz -70 -65 -60 -55 -50 -45 -40 -40 -20 0 20 40 60 80 100 120 Temperature(℃) THD(dB) N07 A101 2. ACME ferrite road map and development trend
  • 76. ACME Electronics Corporation 76 N07 and A101 are ideal for the transformers of xDSL modem. Their THD low characteristics are important to signal transfer for high speed network accessing. Competitive materials TDK DN70 Material 2. ACME ferrite road map and development trend
  • 77. ACME Electronics Corporation 77 A043~4500μi & A061~6000μi:  Dedicated Ethernet LAN pulse transformer materials A043 for 100Base-T & 100/1000Base-T system and A061 for 1Giga Base-T system  Applicable temperature range -40~85℃  Excellent DC-Bias characteristics for Ethernet POE requirement  For tiny ring cores 2. ACME ferrite road map and development trend
  • 78. ACME Electronics Corporation 78 Initial Permeability V.S. Field Strength 0 1000 2000 3000 4000 5000 0.00 0.10 0.20 0.30 0.40 0.50 Field Strength (Oe) μi 25℃ -40℃ 85℃ 70℃ 0℃ Test core :T3.05*1.5*2.06 InitialPermeabilityV.S. Field Strength 0 1000 2000 3000 4000 5000 6000 7000 8000 0 0.1 0.2 0.3 0.4 0.5 0.6 Field Strength(Oe) μi Test core :T3.05*1.27*2 25℃ -40℃ 70℃ 0℃ 85℃ 2. ACME ferrite road map and development trend
  • 79. ACME Electronics Corporation 79 Innovative LAN Pulse Transformers Material for High Speed Transmission Pulse Transformer Ex: High DC-Bias sustainability N2、A043、A061 Common Mode Choke Ex: NiZn Ferrite(K08) Differential Mood Choke Ex: NiZn Ferrite(L1) 10-100 Base 1000 Base A043 K08 A061 K08 L1 Competitive materials Steward #56 Material 2. ACME ferrite road map and development trend
  • 80. ACME Electronics Corporation 80 N10: Telecom version of A10  Keep ui>9000 over wide temperature range (-20~85℃), excellent for outdoor application  Applied in EE, EP,ring cores, …, for CMC, pulse transformer, and EMI choke Initial Permeability V.S. Frequency 10 100 1000 10000 100000 1 10 100 1000 10000 Frequency (KHz) μi Test core :T13.4*6.7*5.6 Initial Permeability V.S. Temperature 0 5000 10000 15000 20000 25000 30000 -40 -20 0 20 40 60 80 100 120 140 Temperature(℃) μi Test core :T13.4*6.7*5.6 2. ACME ferrite road map and development trend
  • 81. ACME Electronics Corporation 81 Symbol Unit Measuring Conditions A062New A063New Freq. Flux den. Temp. Initial Permeability μi 10KHz <0.25mT 25oC 6000±2 5% 6000±25 % Saturation Flux Density Bs mT 10kHz H=1200 A/m 25oC 460 460 100oC 300 280 Curie Temperature Tc oC ≥160 ≥150 Density d g/cm3 4.85 4.85 A062 and A063 are benching and surpassing EPCOS T65 and Ferronics M material, respectively. 2. ACME ferrite road map and development trend
  • 82. ACME Electronics Corporation 82 A062  High perm ferrite with high Bs  Designed as ring core type for ballast driver and CMC under high current 2. ACME ferrite road map and development trend
  • 83. ACME Electronics Corporation 83 A063 is developed under a request to replace Ferronics M material for POE and Telecom applications 2. ACME ferrite road map and development trend
  • 84. ACME Electronics Corporation 84 A063 is developed under a request to replace Ferronics M material for POE and Telecom applications 2. ACME ferrite road map and development trend
  • 85. ACME Electronics Corporation 85 Applied Frequency N5 N51 1MHz 100MHz 1GHz 1000 10000 Higher frequency Ferrite Roadmap for EMI-suppression Ni-Zn:K08,K10, K15, K20 5000 10MHz 100 High Perm.: A151,A121, A102, A10, A07, A05 High pass band InitialPermeability 2. ACME ferrite road map and development trend
  • 86. ACME Electronics Corporation 86 InitialPermeability Applied Frequency Telecom filters and chokes: N4, N43 10KHz 1MHz 10MHz 1000 10000 HF Under Development Ferrite Roadmap for Telecom 5000 100KHz Ni-Zn,High Q filters and chokes: L1, L2, L3 L4 L5… 100 High Perm. For xDSL: A101 High Perm. For outdoor xDSL:N07 Wide temperature stability Pulse X’fmer for LAN: A043, A061 High Bs for Telecom Wideband X’fmer: N42 Low THD Wide temperature range High Bs 2. ACME ferrite road map and development trend
  • 87. ACME Electronics Corporation 87 Open Discussions
  • 88. ACME Electronics Corporation ACME Electronics Corporation Aggressively Committed to Manufacturing Excellence