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Servo-i Ventilator System
Service Manual              CRITICAL CARE
Servo-i Ventilator System                     Important



Notes




1-2                         Service Manual   Revision 02
Important                                                               Servo-i Ventilator System



Contents

1. Important .........................................................................              1

2. Introduction .....................................................................               2

3. Description of functions .................................................                       3

4. Disassembling and assembling .....................................                               4

5. Service procedures .........................................................                     5

6. Troubleshooting ..............................................................                   6

7. Preventive maintenance .................................................                         7

8. Index.................................................................................           8

9. Diagrams .........................................................................               9

Revision 02                             Service Manual                                      1-3
Servo-i Ventilator System                                                                           Important



          Important
     General                                                 Symbols used in this manual
     • Service documentation for the Servo-i Ventilator      • ESD sensitive components. When
1      System consists of:                                     handling ESD-sensitive devices,
                                                               established procedures must be
       – User's manual. The User's manual is an
                                                               observed to prevent damage.
         indispensable complement to the Service
         Manual for proper servicing.
                                                             • Special waste. Discard disposable,
       – Service Manual
                                                               replaced and left-over parts in
       – Installation Instructions                             accordance with appropriate
                                                               industrial and environmental
       – Spare Parts information.
                                                               standards.
       – Documentation for all optional equipment
         included in the Servo-i System is also available.   • Recycling. Recycle if possible.
     • The Servo-i Ventilator System is referred to as         Recycling facilities may not be
       the Servo-i troughout this manual.                      available in all areas.
     • There are two serial number labels on the unit:
                                                             • Technical training. Refers to the
       – One label is attached to the Patient Unit close       Technical training supplied by
         to the supply gas inlets. The serial number           Maquet.
         stated on this label is the ID number of the
         Patient Unit. The serial number is also stored in
         the SW memory as the 'System ID'.
                                                             • Service contract. Refers to the
       – One label is attached to the rear side of the         Service contract supplied by
         User Interface close to the On/Off switch. The        Maquet.
         serial number stated on this label is the ID
         number of the User Interface.
     • System version number can be found in the
       Status window on the User Interface. Make sure
                                                             Hazard notices
       that the version of the User's manual                 • Before disassembling or assembling of the
       corresponds to the System version.                      Servo-i, make sure that the:
                                                              – On/Off switch is set to Off.
       Text inside a box is used to highlight important       – Mains power cable is disconnected.
       information.
                                                              – Gas supply is disconnected (wall and/or
                                                                cylinder).
     • In addition to the Important information given
                                                              – Battery modules are disconnected.
       here and in the related documents (e. g. in the
       User's manual), always pay attention to                – The Servo-i is cleaned according to
       applicable local and national regulations.               instructions in the User's manual, chapter
                                                                'Routine cleaning' and chapter 'Regular
     • Responsibility for the safe functioning of the
                                                                maintenance', section 'Extended cleaning of
       equipment reverts to the owner or user in all
                                                                inspiratory channel'.
       cases in which service or repair has been done
       by a non-professional or by persons who are not       • With power supply connected to the Servo-i,
       employed by or authorized by Maquet, and when           there are energized electrical components inside
       the equipment is used for other than its intended       the unit. All personnel must exercise extreme
       purpose.                                                caution if fault tracing or adjustments are
                                                               performed with power supply connected and
                                                               with user interface and patient unit covers
                                                               removed.




    1-4                                            Service Manual                                     Revision 02
Important                                                                          Servo-i Ventilator System



     Important
 Installation                                          To the responsible service personnel
 • Only personnel trained and authorized               • The contents of this document are not binding.
   by Maquet shall be permitted to install
   the Servo-i. The installation and
                                                         If any significant difference is found between the
                                                         product and this document, please contact
                                                                                                               1
   handing over procedures are described                 Maquet for further information.
   in the 'Servo-i Ventilator System –
                                                       • We reserve the right to modify products without
   Installation Instructions'.
                                                         amending this document or advising the user.
                                                       • Only personnel trained and authorized
 Functional check                                        by Maquet shall be permitted to
                                                         perform installation, service or
 • After any installation, maintenance or service        maintenance of the Servo-i.
   intervention in the Servo-i, perform a 'Pre-use       Only Maquet genuine spare parts must
   check' according to instructions in the 'Servo-i      be used. PC boards (spare parts) must always be
   Ventilator System – User's manual'.                   kept in a package for sensitive electronic
                                                         devices. Maquet will not otherwise assume
                                                         responsibility for the materials used, the work
 Service                                                 performed or any possible consequences of
 • The Servo-i must be serviced at regular               same.
   intervals by personnel trained and                  • The device complies to standards and
   authorized by Maquet.                                 requirements as stated in the 'Servo-i Ventilator
   Any maintenance or service must be                    System – User's manual'.
   noted in a log book provided.
 • It is recommended that maintenance
   and service is done as a part of a
   service contract with Maquet.


 • Preventive maintenance must be performed at
   least once every year as long as the unit is not
   used more than normal. Normal operation is
   estimated to correspond to approx. 5.000 hours
   of operation. Details are found in this Service
   Manual, chapter ”Preventive maintenance”.
 • The Battery modules shall be replaced every
   three years.
 • The internal Lithium batteries (on PC 1771 and
   PC 1772) shall be replaced every five years.
 • Worn-out batteries must be recycled or
   disposed of properly according to local
   regulations. Recycle facilities may not
   be available in all areas.
 • Batteries must not be disposed of with
   ordinary waste. Discard all other
   disposable, replaced and left-over parts
   in accordance with appropriate
   industrial and environmental standards.
 • When working with ESD sensitive
   components, always use a grounded
   wrist band and a grounded work
   surface. Adequate service tools must
   always be used.




Revision 02                                    Service Manual                                            1-5
Servo-i Ventilator System                                                                         Important



          Important
     Environmental declaration
     Purpose                                               Construction materials
1    This environmental declaration is for a Servo-i       The construction materials used in Servo-i in % of
     basic unit including the carrier and one battery.     the total weight.
     Letters codes within brackets refers to the
     Functional Block Diagram in chapter Diagrams.
                                                           Metal – total 77%
                                                           • Aluminium 70%
     Components with special environmental concern
                                                           • Steel, zink, brass 8%
     Components listed below shall be disposed of in
     an environmentally safe way.
     Printed circuit boards                                Polymeric material – total 9%

     • PC 1770 Main back-plane                             • PA (Polyamide)

     • PC 1771 Control, including a Lithium battery (C)    • POM (Polyoxymethylene)

     • PC 1772 Monitoring, including Lithium battery (M)   • SI (Silicone)

     • PC 1775 Plug-and-Play back-plane (P)                • TPE (Thermoplastic elastomer)

     • PC 1777 Panel (U)                                   • PUR (Polyurethane)

     • PC 1778 DC/DC & Standard connectors (P)             • ABS (Acrylicnitrilebutadienstyrene)

     • PC 1780 Pneumatic back-plane (I)                    • EPDM (Ethylenepropylenedienemonomer)

     • PC 1781 Pressure transducer, 2 pcs (T)              • PTFE (Polytetrafluoroethylene)

     • PC 1784 Expiratory channel (F)                      • FPM (Fluororubber)

     • PC 1785 Expiratory channel connector (E)            • NBR (Nitrilerubber)

     • PC 1786 Expiratory channel cassette (E)             • PP (Polypropylene)

     • PC 1789 Remote alarm connector (A)                  • PVC (Polyvinyl chloride)
                                                           • PS (Polystyrene)

     Other electronics
     • TFT assembly including backlight (U)                Electronics – total 14%

     • Touch screen (U)                                    • Accumulators Nickel Metalhydride

     • O2 cell, containing Pb (I)                          • Printed circuit boards, cables etc.

     • Air module, containing multiple PC boards (I)
     • O2 module, containing multiple PC boards (I)        Others – very small amounts

     • AC/DC Converter, containing PC boards (P)           • Sterile filter paper of glass fibre

     • Expiratory cassette (E)
     • Expiratory valve coil (E)
     • Safety valve pull magnet (I)




    1-6                                            Service Manual                                   Revision 02
Important                                                                            Servo-i Ventilator System



        Important
  Articles of consumption                                Noise level
  1. Bacteria filter                                     Less than 50 dBA.
  2. Filters for the gas modules                                                                                 1
  3. Filter for the inspiration pressure transducer      Packing materials
  4. Filter for the O2 cell                              The amounts of packing materials will vary
                                                         depending on customer adaptation.
  5. Nozzle units for the gas modules
  6. Battery modules
                                                         Materials for packing:
  7. Lithium batteries
                                                         • Loading pallet. Fulfils the USA requirements
  8. Expiratory cassette                                   7 CFR 319.40 May 25’th 1995.
  9. Expiratory cassette membrane                        • Corrugated cardboard
  10. O2 cell                                            • Stretch film of Polyethylene, PE.
  11. Backlight lamps.                                   • Shock-absorbing material of expanded
                                                           polyethylene, EPE, or expanded polypropylene,
                                                           EPP.
  Item 1: Consumption approximately 250 pcs/year.
                                                         • Clamps of Polyethylene, PE.
  Items 2 – 5: Changed approx. every 5.000 hours.
  Items 6 – 7: Changed approx. every 15.000 hours.
  Items 8 – 11: Changed when needed.


  Power consumption
  The power consumption depends on the operating
  mode and whether the internal batteries are being
  fast or trickle charged.

  Mode            Fast charging      Trickle charging
  In operation         70 W               38 W
  Standby              65 W               33 W
  Off                  35 W                6W




Revision 02                                      Service Manual                                           1-7
Servo-i Ventilator System                     Important



    Notes

1




    1-8                         Service Manual   Revision 02
Servo-i Ventilator System                                                                                         Introduction




 Only personnel trained and authorized
                                                       2. Introduction
 by Maquet shall be permitted to perform               Main units .......................................................... 2 - 2
 installation, service or maintenance of
 the Servo-i.                                            User Interface ................................................. 2 - 4

 Make sure to prepare the Servo-i properly before        Patient Unit ..................................................... 2 - 6
 disassembling and assembling. Refer to section        Servo-i software structure ................................. 2 - 9
 'Hazard notices' in chapter 'Important'.
                                                         General ........................................................... 2 - 9
 Any service or maintenance must be noted in a
 log book.                                               Breathing ........................................................ 2 - 9      2
 Discard disposable, replaced and left-over parts        Monitoring ...................................................... 2 - 9
 in accordance with appropriate industrial and
 environmental standards.                                Panel ............................................................... 2 - 9

 After any installation, maintenance or service          System ID ....................................................... 2 - 9
 intervention in the Servo-i, perform a 'Pre-use
 check'. Refer to the 'Servo-i Ventilator System –
 User's Manual' for details.




Revision 02                                    Service Manual                                                                2-1
Introduction                                                      Servo-i Ventilator System



                                         Main units
                                         The Servo-i is available in different main
                                         configurations:
                                         • Infant
                   User Interface
                                         • Adult
                                         • Universal
                                         These main configurations are as standard equipped
2                                        with a number of ventilation modes suitable for each
                                         patient category. Further ventilation modes can be
                                         installed via software Option Upgrades.
                                         The Servo-i can be divided into the following main
                                         units:
                          Patient Unit   • User Interface. The User Interface contains all
                                           controls used to set the ventilation and monitoring
                                           parameters. Ventilation parameters as well as other
                                           important information are shown on the User
                                           Interface display.
                          Servo-i        • Patient Unit. The Patient Unit contains pneumatics
                          Mobile Cart
                                           and electronics for gas supply to the patient.
                                           Power supply and battery back-up is also
                                           contained in the Patient Unit.
                                         The Control cable connects the User Interface and
                                         the Patient Unit.
                                         The Servo-i shown in the illustration is mounted onto
                                         the optional Servo-i Mobile cart.




    2-2                        Service Manual                                         Revision 02
Servo-i Ventilator System                                                                               Introduction



A number of optional equipment can be added to the          Gas trolley
Servo-i Ventilator System. For further information,         • Servo-i – User's manual
refer to the documents listed below.
                                                            • Gas trolley – Installation Instructions
Servo-i Mobile cart
• Mobile cart with drawers
                                                            Gas cylinder restrainer
• Mobile cart without drawers
                                                            • Servo-i – User's manual
• Mobile cart for Compressor Mini.
                                                            • Gas cylinder restrainer – Installation Instructions
Refer to:
• Servo-i – User's Manual
                                                                                                                       2
                                                            IV Pole, Servo-i
• Servo-i Mobile cart – Installation Instructions
                                                            • Servo-i – User's manual
                                                            • IV Pole, Servo-i – Installation Instructions
Servo Ultra Nebulizer, Servo-i
Refer to:
                                                            User Interface panel cover
• Servo-i – User's Manual
                                                            • Servo-i – User's manual
• Servo Ultra Nebulizer, Servo-i – Installation
  Instructions                                              • User Interface panel cover – Installation
                                                              Instructions

Compressor Mini
                                                            Battery module
Refer to:
                                                            • Servo-i – User's manual
• Servo-i – User's manual
                                                            • Battery module – Installation Instructions
• Compressor Mini – Operating Manual
• Compressor Mini – Service Manual
                                                            CO2 Analyzer module, Servo-i
• Compressor Mini – Installation Instructions
                                                            • Servo-i – User's manual
                                                            • CO2 Analyzer module, Servo-i – Installation
Servo-i Holder                                                Instructions
Refer to:
• Servo-i – User's Manual                                   Humidifier holder and Humidifier
• Servo-i Holder – Installation Instructions                • Servo-i – User's manual
                                                            • Humidifier – Operating Manual
Servo-i Shelf base                                          • Humidifier holder – Installation Instructions
Refer to:
• Servo-i – User's Manual                                   Alarm output connector
• Servo-i Shelf base – Installation Instructions            • Servo-i – User's manual
                                                            • Alarm output connector – Installation Instructions
Support Arm 177                                             • Alarm output connector – Reference Manual
• Servo-i – User's manual
• Support Arm 177 – Installation Instructions




Revision 02                                         Service Manual                                             2-3
Introduction                                                                          Servo-i Ventilator System




2




                                                            3. Main rotary dial.
                                                            4. Special function keys.
                                                            5. Direct access knobs.
                                                            6. Mains indicator (green).
                                                            7. Standby indicator (yellow).
                                                            8. Start/Stop (Standby) ventilation key.
                                                            9. Luminescence detector, adjusts display
                                                               brightness automatically.
                                                            10. Loudspeaker grid.
                                                            11. Cable reel.
                                                            12. PC card slot with slot cover.
                                                            13. Control cable between User Interface and
    SVX9011




                                                                Patient Unit.
                                                            14. Service connector, for PC.
                                                            15. On/Off switch.
    User Interface                                          16. Panel holder
    The User Interface can be mounted onto the Mobile       17. Locking screw, alternative mounting
    cart but can also easily be removed from the cart
                                                            18. Locking arm, rotation
    and mounted on the bed post or table/shelf.
                                                            19. Locking arm, tilting.
    The User Interface can be rotated and tilted into a
    suitable position. Locking levers, mounting devices     20. Serial number label. The serial number stated on
    and some other items are shown in the illustration          this label is the ID number of the User Interface.
    above.                                                      This serial number must always be refered to
                                                                when ordering service, spare parts, etc for the
    1. Display with touch screen.
                                                                User Interface.
    2. Fixed keys for immediate access to special
                                                            For further information regarding operation of the
       windows.
                                                            User Interface, refer to the User's manual.

    2-4                                             Service Manual                                     Revision 02
Servo-i Ventilator System                                                                       Introduction



                                      =                            <

                    9




                    H
                                                                                                                2

                    ;



                    9


                    6
SVX9013




                            SVX9012




                                          ?                         @


                                                      When the front panel section is removed from the
                                                      rear cover, the following parts are accessible:
                                                      1. Touch screen assembly, front cover frame
                                                         included.
                                                      2. TFT Display.
                                                      3. Backlight lamps.
                                                      4. PC board Backlight inverter.
                                                      5. PC 1777 Panel including PC Card slot.
                                                      6. Loudspeaker.
                                                      7. Main rotary dial (rotary encoder with switch).
                                                      8. Direct access controls (rotary encoder).




Revision 02                                   Service Manual                                              2-5
Introduction                                                                         Servo-i Ventilator System




2
               SVX9014




    Patient Unit
    The Patient Unit can be rotated on and pulled out of    10. Control cable connector.
    the Servo-i Mobile cart. It can also be mounted onto    11. 9-pole serial port for data communication
    a Servo-i Holder or a Servo-i Shelf base.
                                                                (RS- 232).
    Items accessible from the outside of the Patient Unit   12. Expiratory outlet.
    are shown in the illustration above.
                                                            13. Inspiratory section cover.
    1. Handle.
                                                            14. Expiratory inlet.
    2. Gas inlet for Air.
                                                            15. Module unit for connecting optional modules,
    3. Gas inlet for O2.                                        e. g. up to six Battery modules.
    4. Equipotentiality terminal.                           16. Connector for Servo Ultra Nebulizer, Servo-i.
    5. Mains supply connector incl. fuses F11 and F12.      17. Inspiratory outlet.
    6. Internal fan with filter.
                                                            18. Alarm output connector (optional).
    7. Connector for external +12V DC power supply.         19. Serial number label. The serial number stated on
    8. Fuse F1 for external +12V DC power supply.               this label is the ID number of the unit. This serial
                                                                number must always be refered to when ordering
    9. Optional connector.                                      service, spare parts, software updates/upgrades,
                                                                etc.




    2-6                                            Service Manual                                       Revision 02
Servo-i Ventilator System                                                            Introduction



                                            When the Patient Unit front cover is removed, the
              6   H        9   ;   A       following parts are accessible:
                                            1. PC 1772 Monitoring.
                                            2. PC 1771 Control.
                                            3. PC 1784 Expiratory channel with the two
                                               connected PC 1781 Inspiratory and Expiratory
                                               Pressure Transducers.
                                            4. Expiratory valve coil.
                                            5. Module unit including PC 1775 Plug-and-play
                                               back-plane.
                                                                                                    2
                                            6. AC/DC Converter.
                                            7. Internal fan.
                                            8. Mains supply inlet.
                                            9. PC 1778 DC/DC  Standard connectors.
                                            10. PC 1785 Expiratory channel connector.
                                            11. PC 1789 Remote alarm connector (optional, not
                                                shown in the illustration).
SVX9045




                 =         ?   @   




                               .           12. The PC boards, as listed above are directly or
                                                indirectly connected to the PC 1770 Main back-
                                                plane.
                                            13. The gas modules, the O2 cell and the safety valve
                                                pull magnet are connected to the PC 1780
                                                Pneumatic back-plane.
SVX9084




Revision 02                         Service Manual                                          2-7
Introduction                                                                Servo-i Ventilator System



                                                The upper part of the Patient Unit contains the
              !           '       
                                   20           inspiratory section and the expiratory section.
                                                The main parts of the inspiratory section are the:
                                                14. Two gas modules, Air and O2, for regulation of
                                                    the inspiratory gas.
                                                15. Connector muff.
                                                16. Inspiratory pipe with housings for the O2 cell and
                                                    for the safety valve.
2                                               17. O2 cell incl. bacteria filter.
                                                18. Safety valve.
    SVX9120




                                                19. Temperature sensor (inside the O2 cell connector).
                                                20. Inspiratory pressure transducer tube incl. bacteria
                       %               #           filter, to connect the inspiratory pressure
                                                    transducer.




                       
                       21                       The expiratory cassette (21) is a complete unit and
                                                must not be disassembled. It contains the following
                                                parts:
                                                • Expiratory inlet with moisture trap.
                                                • PC 1786 Expiratory channel cassette.
                                                • Ultrasonic flowmeter.
                                                • Heating foil to keep a stable temperature in the
                                                  expiratory gas.
    SVX9122




                                                • Pressure transducer connection, incl. bacteria
                                                  filter, to connect the expiratory pressure
                                                  transducer.
                                                • Expiratory valve incl. valve membrane.
                                                • Expiratory one-way valve.
                                                The expiratory valve coil, mounted under the
                                                expiratory cassette compartment, controls the valve
                                                membrane in the cassette.
                                                PC 1786 inside the expiratory cassette is electrically
                                                connected to PC 1784 Expiratory channel via
                                                PC 1785 Expiratory channel connector.




    2-8                                 Service Manual                                       Revision 02
Servo-i Ventilator System                                                                           Introduction



Servo-i software structure                                Breathing
                                                          The Breathing SW controls the delivery of gases to
                                                          the patient. This subsystem is responsible for the
                PC1777 PANEL                              breathing system, that is:
                                                          • Ventilation control and regulation
                       PANEL S/W                          • Inspiratory channel
                                                          • Expiratory channel
                                                          • Nebulizer control (software option)
                                                          The Breathing SW is stored on PC 1771 Control and
                                                                                                                   2
                                                          PC 1784 Expiratory Channel. New software can be
                                                          installed via a System SW Update. The System SW
                                                          must be re-installed if PC 1771 or PC 1784 is
                                                          replaced.
                                                          The Breathing SW is executed by microprocessors
                                                          on PC 1771 and PC 1784.

                                                          Monitoring
                                                          The Monitoring SW controls all monitoring and alarm
                                                          functions in the system, including trends of
                                                          measured values. Events, such as alarms and
                                                          change of settings will also be logged.
                                                          The Monitoring SW is stored on PC 1772 Monitoring.
                                                          New software can be installed via a System SW
                                                          Update. The System SW must be re-installed if
                                                          PC 1772 is replaced.
              PC1784                                      The Monitoring SW is executed by the microprocessor
                     BREATHING
              PC1771    SW                                on PC 1772.

              PC1772
                     MONITORING
                         SW                               Panel
                      SYSTEM ID                           The Panel SW controls all user interaction, as well as
              PC1770     SW                               software updating to all subsystems via the PC
                                                          Card-interface.
                                                          The Panel SW is stored on PC 1777 Panel. New
                                                          software can be installed via a System SW Update.
    SVX9143




                                                          The System SW must be re-installed if PC 1777 is
                                                          replaced.
                                                          The Panel SW is executed by the microprocessor on
                                                          PC 1777.
General
The Servo-i SW installed in the ventilator will contain
all available system functionality. The software is
                                                          System ID
separated into different subsystems and stored on         The System ID SW is a configuration file, stored on
some of the PC boards. The separation of the              PC 1770 Main Back-Plane, that is unique for each
software is handled by the installation program.          ventilator. The System ID SW will enable the
                                                          functions selected for this ventilator.
The Servo-i software is divided into the following
software subsystems:                                      To change the functions of the ventilator, a new
                                                          System ID S/W can be installed via an Option
• Breathing
                                                          Upgrade.
• Monitoring
                                                          When replacing PC 1770 Main Back-Plane, a spare
• Panel                                                   part that is factory programmed for the concerned
                                                          ventilator must be used.
• System ID

Revision 02                                      Service Manual                                              2-9
Introduction                    Servo-i Ventilator System



    Notes




2




    2 - 10         Service Manual                Revision 02
Servo-i Ventilator System                                                                        Description of functions




 Only personnel trained and authorized
                                                       3. Description of functions
 by Maquet shall be permitted to perform               About this chapter ............................................. 3 - 2
 installation, service or maintenance of
                                                       Memory types used in the Servo-i .................... 3 - 2
 the Servo-i.
                                                       User Interface .................................................... 3 - 2
 Make sure to prepare the Servo-i properly before
 disassembling and assembling. Refer to section          User Interface controls ................................... 3 - 2
 'Hazard notices' in chapter 'Important'.
                                                         PC 1777 Panel ................................................ 3 - 2
 Any service or maintenance must be noted in a
                                                         Loudspeaker ................................................... 3 - 2
 log book.
                                                         Backlight Inverter ........................................... 3 - 2
 Discard disposable, replaced and left-over parts
 in accordance with appropriate industrial and           Touch screen assembly ................................. 3 - 2
 environmental standards.
                                                         TFT Display with Backlight ............................ 3 - 2
 After any installation, maintenance or service
                                                       Patient unit ......................................................... 3 - 3
 intervention in the Servo-i, perform a 'Pre-use
 check'. Refer to the 'Servo-i Ventilator System –       Inspiratory section .......................................... 3 - 3         3
 User's Manual' for details.
                                                         Expiratory section .......................................... 3 - 6
                                                         PC 1770 Main back-plane ............................. 3 - 7
                                                         Pressure transducers ..................................... 3 - 7
                                                         PC 1784 Expiratory Channel .......................... 3 - 8
                                                         PC 1771 Control ............................................. 3 - 8
                                                         PC 1772 Monitoring ....................................... 3 - 8
                                                         Power supply .................................................. 3 - 9
                                                         Module unit ..................................................... 3 - 10
                                                         Internal fan ...................................................... 3 - 10
                                                         Optional PC board slots ................................. 3 - 10
                                                         Alarm output connector (optional) ................. 3 - 10
                                                         Battery modules (optional) ............................. 3 - 10
                                                         CO2 Analyzer module (optional) ..................... 3 - 10
                                                       Control cable ..................................................... 3 - 10




Revision 02                                    Service Manual                                                               3-1
Description of functions                                                             Servo-i Ventilator System



    About this chapter                                       • ID-PROM: The ID information can be read by the
                                                               Servo-i.
    This text refers to the Functional Main Blocks
    diagram in chapter 'Diagrams'.                           • On/Off switch: Switch to Power up or Power down
                                                               the Servo-i. Refer to section 'Power supply'.
                                                             • Connection for PC (P86): Ethernet port intended for
    Memory types used in the Servo-i                           test and service purpose. Connected via a service
                                                               cable. For future options.
    There are four different types of memories used in
    the Servo-i:                                             • Microphone used to monitor of sounds from the
    • Flash memory. For software storage. Can be               Loudspeaker.
      upgraded / updated via a System SW Update.             Note: The System SW must be re-installed if PC
      Present on PC 1771, PC 1772, PC 1777 and               1777 is replaced
      PC 1784.
    • RAM. For temporary storage of software and data.
      Present on PC 1771, PC 1772 and PC 1777.               Loudspeaker
3   • Non-volatile memory. RAM with battery back-up.
      For settings, trends and logs. Present on PC 1771
                                                             For generation of sound, e.g. alarm. Connected to
                                                             P72 on PC 1777 Panel.
      and PC 1772.                                           The loudspeaker generates different tones with
    • EEPROM. For PC board information, configuration,       individual sound volumes. At start-up and during
      calibration data, etc. Present on almost all PC        Pre-use check the function of the loudspeaker is
      boards and in the O2 cell.                             monitored by the microphone on PC 1777. During
                                                             operation it is continuously monitored through
                                                             current sensing.
    User Interface
    Functional Main Blocks diagram marking: 'U'
                                                             Backlight Inverter
                                                             PC board with driving stage for backlight (lamps)
    User Interface controls                                  mounted behind the TFT Display. The supply voltage
                                                             delivered by the Backlight Inverter is 660 V.
    Setting of different parameter input values is made
    with the help of the following different interface       The Backlight Inverter is connected to P73 on
    devices:                                                 PC 1777 Panel.
    • Main Rotary Dial (rotary encoder with switch).
    • Direct Access Control, 4 each (rotary encoders).       Touch screen assembly
    • Membrane buttons. Integrated parts of the Touch
                                                             The Touch screen implies the touch function of the
      screen assembly.
                                                             front panel screen and is interactive with information
    • Touch screen.                                          displayed on the TFT Display. The front panel frame
                                                             with the touch screen, membrane buttons and DIM
                                                             sensor forms the Touch screen assembly and must
    PC 1777 Panel                                            be handled as one complete part. The DIM sensor
    Some features included on PC 1777 Panel are:             measures the ambient light and the screen
                                                             brightness is automatically adjusted.
    • SIMM (Single In-line Memory Module) mounted on
      its connector P77. Memory type: SDRAM
    • PC Card Slot intended for connection/insert of a       TFT Display with Backlight
      PC Card. PC Cards are used to:                         The TFT Display is a Thin Film Transistor Screen for
      – Download software into the different flash           color display of picture- and alphanumeric data.
        memories situated on PC-boards marked µP and         The Backlight consists of two fluorescent tubes
        into the EEPROM on PC 1770 Main Back-plane.          (lamps) mounted behind the TFT Screen. They are
      – Transfer patient and system data for further         driven from the Backlight Inverter. Estimated lifetime
        transfer to a computer.                              (with acceptable brightness level) for the lamps is
                                                             30.000 hours. Using the Field Service System (FSS),
      – Service purpose.                                     a time meter for the lamps can be shown. The time
    • Microprocessor on this board includes control of       meter must be reset after replacement of the lamps.
      the functions of the User Interface.

    3-2                                              Service Manual                                     Revision 02
Servo-i Ventilator System                                                                 Description of functions



Patient unit                                               Gas inlet
                                                           Gas supply is connected to the ventilators gas inlet
Inspiratory section                                        nipples. The design of the gas inlet nipples and their
Functional Main Blocks diagram marking: 'I'                color markings vary according to the standard
                                                           chosen.
The main block Inspiratory Section conveys the
breathing gas from its gas inlets for Air and O2 supply    Gas is to be connected from hospital central gas
to the patient breathing system. It comprises the          supply or from gas cylinders. The Air supply may be
following main functions:                                  connected from a compressor for medical air.
• Gas Modules – Air and O2.
• Connector Muff.                                          Filter
• Inspiratory Pipe.                                        The Filter protects the ventilator from particles in the
                                                           gas delivered to the Gas Modules. The filter must be
• O2 Cell.                                                 replaced during the ”Preventive maintenance”.
• Temperature Sensor.                                      The filter housing and the filter cover are provided
• Inspiratory Pressure Tube.                               with matching guide pins. These guide pins prevent
                                                           mounting of the filter cover (with gas inlet nipple) on
                                                                                                                      3
• Safety Valve incl. pull magnet.                          the wrong module.
• Inspiratory Outlet.                                      A non-return valve for the gas inlet is located in the
• PC 1780 Pneumatic Back-Plane.                            filter cover. This valve will suppress short pressure
                                                           drops in the gas supply.
                                                           The non-return valve is also designed to slowly
Gas modules – Air and O2                                   evacuate compressed gas from the module, if the
The Air and O2 Gas Modules regulates the inspiratory       gas supply to the module is disconnected.
gas flow and gas mixture.

                                                           Inspiratory valve temperature sensor
                                                           The temperature of the supplied gas is measured by
                                                           the Inspiratory Valve Temperature Sensor. This
                                                           sensor is situated in the gas flow.
                                                           The output signal from this sensor is used to
                                                           compensate for the gas density variations due to
                                                           temperature.


                                                           Supply pressure transducer
                                                           The pressure of the supplied gas is measured by the
                                                           Supply Pressure Transducer.
                                                           The output signal from this transducer is amplified. It
                                                           is then used to calculate the absolute pressure of the
     SVX9003




                                                           gas to compensate for gas density variations due to
                                                           pressure.


1. Filter                                                  Flow transducer
2. Inspiratory valve temperature sensor                    The gas flows through a net (resistance) which
3. Supply pressure transducer                              causes a pressure drop. The pressure is measured
4. Flow transducer (Delta pressure transducer and net)     on both sides of this net and the differential pressure
5. Nozzle unit with valve diaphragm                        value is then amplified.
6. Inspiratory solenoid

  The Gas Modules are factory calibrated. Each
  Gas Module must not be disassembled further
  than described in chapter 'Preventive
  maintenance'.

Revision 02                                        Service Manual                                              3-3
Description of functions                                                                    Servo-i Ventilator System



    Nozzle unit                                             O2 cell
    The plastic Nozzle Unit contains a valve diaphragm.     The O2 Cell is mounted in a housing on the
    The valve diaphragm, controlled by the Inspiratory      Inspiratory Pipe and is protected by a bacteria filter.
    Solenoid, regulates the gas flow through the Gas
    Module.
    The complete plastic nozzle unit must be replaced
    during the 'Preventive maintenance'.
    After replacement, allow the diaphragm to settle
    during approx. 10 minutes before gas pressure is




                                                             SVX9015
    connected to the Gas Module.

                                                            Maintenance including exchange of bacteria filter
    Inspiratory solenoid                                    according to the User´s manual. The bacteria filter
                                                            must also be replaced during the 'Preventive
    The gas flow through the Gas Module is regulated by     maintenance'.
    the Inspiratory Solenoid via the Nozzle Unit.
3   The current supplied to the solenoid is regulated so
    that the gas module will deliver a gas flow according
                                                            The O2 cell gives an output voltage proportional to
                                                            the partial pressure of oxygen inside the Inspiratory
                                                            pipe. At constant ambient pressure this output is
    to the settings on the User Interface.                  proportional to the O2 concentration in percent.
                                                            In each O2 cell, the output signal will stay at a fairly
    Gas module key                                          constant level usually within 10–17 mV in normal air
                                                            and at standard barometric pressure during the life
    The Gas Modules are provided with a mechanical          time of the cell.
    key to prevent that the module is mounted in the
    wrong slot.                                             The life time of the cell is affected by the O2
                                                            concentration. With a concentration (at the cell) in %
    The key consists of a plastic guide mounted             and expected cell life time in hours the following
    underneath the module and a corresponding guide         applies at 25oC (77oF):
    mounted in the patient unit.
                                                                       O2 Conc. x Expected cell life = 500 000% hours.
                                                            The O2 cell is automatically calibrated each time a
    ID PROM                                                 Pre-use check is performed (if O2 is connected to the
    Each Gas Module is provided with an ID-PROM. The        ventilator).
    ID information can be read by the Servo-i System.       If the ventilator has continually been in use for a long
                                                            time, the measured O2 concentration may drop due
                                                            to normal degradation of the O2 cell. This will activate
    Connector muff                                          a nuisance alarm. For further information, refer to the
    The Connector Muff connects the Gas Module              User's manual, chapter section 'O2 cell adjustment'.
    outlets to the Inspiratory Pipe inlet.
                                                            Note: Pre-use check is recommended to use to
                                                            calibrate the O2 cell.
    Inspiratory pipe                                        An ID PROM is integrated into each O2 cell. Its ID
                                                            information and remaining lifetime can be read by the
    The Inspiratory Pipe leads the gas from the
                                                            Servo-i.
    Connector Muff to the Inspiratory Outlet.
    The Inspiratory Pipe comprises:
    • Housing and locking lever for the O2 Cell with its
      bacteria filter.
    • Housing for the Safety Valve.
    • Connection for measurement of inspiratory
      pressure.
    The pipe is provided with internal flanges with the
    purpose to improve mixing of O2 and Air.




    3-4                                             Service Manual                                            Revision 02
Servo-i Ventilator System                                                                Description of functions



Temperature sensor                                         • The pressure inside the inspiratory pipe is above
A Temperature Sensor is integrated into the                  117 ±7 cm H2O. This is an extra safety function and
connector on top of the O2 Cell. This sensor                 this situation will normally not occur.
measures the temperature inside the Inspiratory            • The safety valve will also be opened by some other
Section.                                                     alarms, e. g. the Out of gas-alarm.
The output signal, corresponding to the temperature        During startup, the pull magnet is electrically
in the Inspiratory Section, is used for regulation of      activated so that the pull magnet axis is pushed up
the Internal Fan. The electronics for this regulation is   (with a clicking sound). This is the normal operational
located on PC 1775 Plug-and-play back-plane.               position of the pull magnet; the Safety Valve is
                                                           normally kept closed.

Inspiratory pressure tube                                  The safety valve opening pressure is calibrated to
                                                           117 ±3 cm H2O during each Pre-use check.
The Inspiratory Pressure Tube connects the Inspira-
tory Pipe with the Inspiratory Pressure Transducer.
A bacteria filter protects the pressure transducer on      Inspiratory outlet
PC 1781 Pressure Transducer from contamination.
Maintenance including exchange of bacteria filter
                                                           22 mm / 15 mm tube connector for the inspiratory
                                                           tube of the patient breathing system.
                                                                                                                     3
according to User´s manual. The bacteria filter must
also be replaced during the 'Preventive
maintenance'.                                              PC 1780 Pneumatic back-plane
                                                           Interconnecting board including connectors for
                                                           cables to the Gas Modules as well as to the Safety
Safety valve
                                                           Valve and to the O2 Cell and the Temperature
The movable axis of the Safety Valve Pull Magnet           Sensor.
controls the opening and closing of the safety valve
membrane in the Inspiratory Pipe. The pull magnet is
electrically activated (closed) from the main block
Expiratory Channel.
SVX9016




When the Safety Valve is not activated, the weight of
the pull magnet axis, in combination with the design
of the valve membrane, pushes the pull magnet axis
downwards. This actuates the Safety Valve to be
opened and the inspiratory gas is let out from the
Inspiratory Pipe via the Safety Outlet thus enabling a
decrease in the inspiratory pressure. The Safety
Outlet is covered by a plastic grid.
This is normal safety (pop-off) function.
The opening conditions for the safety valve are:
• The ventilator is switched Off or Standby.
• The pressure inside the inspiratory pipe is
  5 cm H2O above the preset Upper Pressure
  Alarm limit. This condition is controlled by the
  Monitoring subsystem.
• The pressure inside the inspiratory pipe is
  7 cm H2O above the preset Upper Pressure
  Alarm limit. This condition is controlled by the
  Breathing subsystem.

Revision 02                                       Service Manual                                             3-5
Description of functions                                                                           Servo-i Ventilator System



    Expiratory section                                                     Ultrasonic flowmeter
    Functional Main Blocks diagram marking: 'E'                            The Ultrasonic Flowmeter is a measuring device for
                                                                           the expiratory gas flow, using ultrasound technique
    The main block Expiratory Section conveys the                          with two ultrasonic transducers/recievers.
    breathing gas from the patient breathing system to                     The measuring process is controlled from the main
    the Expiratory Outlet. It comprises:                                   block PC 1784 Expiratory Channel.
    • Measurement of expiratory flow
    • Connection for measurement of expiratory
      pressure.
    • Controlling element for the regulation of expiratory
      pressure.


    Expiratory cassette

3   The expiratory gas conveying parts and PC 1786
    Expiratory Channel Cassette are integrated into one
    part – the Expiratory Cassette – which can be easily
    removed for cleaning or exchange. See Servo-i                          SVX9018
    Ventilator System – User’s manual.
    The expiratory cassette can be interchanged between
    different Servo-i systems. A Pre-use check is always
    required after exchanging the expiratory cassette.                     The left hand side transducer is sending out
                                                                           ultrasonic sound that is reflected against the inner
                               PC 1786
                                                                           wall of the expiratory channel. The ultrasonic sound
              Ultrasonic      Expiratory         Ultrasonic                is recieved by the right hand side transducer now
              transducer   channel cassette      transducer                acting as a reciever. The time from sending to
                                                                           recieving ultrasonic sound in downstream expiratory
                                                                           gas flow is measured.
                                                                           Then the right hand side transducer (earlier recieving)
                                                                           is sending out ultrasonic sound upstream the
                                                                           expiratory gas flow. The ultrasonic sound is recieved
                                                                  Outlet
    Inlet




                                                                           by the left hand side transducer now acting as a
                                                                           reciever. The time from sending to recieving
                                                                           ultrasonic sound in upstream expiratory gas flow is
    SVX9017




                                                                           measured.
                                                                           The time difference between the downstream and
               Heating               Bacteria   Expiratory pressure        the upstream time measurements provides flow
                 foil                 filter      tube connector           information.
                                                                           A temperature sensor inside the cassette measures
                                                                           the expiratory gas temperature. This temperature
    Expiratory inlet
                                                                           measurement is also used when calculating the
    22 mm / 10 mm tube connector for the expiratory                        expiratory flow.
    tube of the patient breathing system. The inlet is
    designed to make condensed water drip out and
    allow use of a water trap for such water to be
    collected. Expiratory inlet bacteria filter can be
    connected to protect the cassette from
    contamination.


    Heating foil
    An electrical Heating Foil applied on the outside of
    the expiratory pipe where the Ultrasonic Flowmeter
    is situated. The purpose of the Heating Foil to reduce
    condensation and maintain a stable temperature in
    the expiratory gas.


    3-6                                                       Service Manual                                          Revision 02
Servo-i Ventilator System                                                               Description of functions



Bacteria filter and expiratory pressure tube             PC 1785 Expiratory channel connector
Via a Bacteria Filter inside the cassette, the           The PC 1785 Expiratory Channel Connector is a
Expiratory Pressure Tube connects the cassette to        connector board including signal filters that is
the Expiratory Pressure Transducer. The filter and       mounted in the expiratory cassette compartment.
the connector are integrated parts of the cassette.      It connects to PC 1786 mounted in the Expiratory
The filter protects the transducer on PC 1781            Cassette when the cassette is docked to the
Pressure Transducer from contamination.                  expiratory cassette compartment.


Expiratory valve                                         PC 1770 Main back-plane
The Expiratory Valve consists of a membrane in the       Interconnection board for the PC boards in the lower
cassette that is operated by the axis of the             part of the patient unit.
Expiratory Valve Coil. The valve is fully open as long
as no power is supplied to the coil.                     The ventilators System ID (Serial No.), configuration,
                                                         time stamp for preventive maintenance, etc, is stored
Operating capacity for the membrane is estimated to      in an EEPROM on PC 1770. Thus, when replacing
10.000.000 breathing cycles. When this limit is
passed or if the membrane for some reason has
                                                         PC 1770, a spare part that is factory programmed for
                                                         the concerned ventilator must be used.
                                                                                                                   3
become defective, it must be replaced. Refer to
instructions in chapter 'Disassembling and               As the preventive maintenance time stamp will be
assembling'.                                             reset when replacing PC 1770, a new time stamp
                                                         must be set via the Biomed menu. In order to make
Remaining operating capacity (in %) for the              this new time stamp correct, the preventive
membrane can be shown in the Status window.              maintenance must be performed. Refer to chapter
Select Status / Exp. cassette to check 'Remaining        'Preventive maintenance'.
membrane capacity'. The operating capacity meter
must be reset after replacement of the membrane.
                                                         Pressure transducers
Expiratory valve coil                                    Functional Main Blocks diagram marking: 'T'
The movable axis of the Expiratory Valve Coil
controls the opening of the Expiratory Valve by          PC 1781 Inspiratory pressure transducer
pushing the valve membrane into desired position.
The power supply to the coil is regulated so that the    The pressure, conveyed via the pressure tube
remaining pressure in the patient system, towards        connected to this block, is led to and measured by
the end of the expiration time, is kept on the PEEP      its differential pressure transducer. With differential
level according to front panel setting.                  reference to the ambient pressure, the output signal
                                                         is proportional to the measured pressure thus giving
                                                         a linear measurement in the range -40 cm H2O to
                                                         +160 cm H2O.
Expiratory outlet with expiratory one-way valve
The gas from the patient system leaves the ventilator    Technical limitation: Pressure exceeding ±400 cm
via this Expiratory Outlet. Backflow via the cassette    H2O must be avoided.
is prevented by the Expiratory One-Way Valve. Its        Includes an ID PROM. The ID information can be
rubber membrane and valve seat are integrated parts      read by the Servo-i System.
of the Expiratory Outlet.

                                                         PC 1781 Expiratory pressure transducer
PC 1786 Expiratory channel cassette                      Function identical to PC 1781 Inspiratory Pressure
The PC 1786 Expiratory Channel Cassette is a             Transducer.
connection board, integrated into the Expiratory
Cassette, for the Ultrasonic Flowmeter and for the
Heating Foil. It connects to PC 1785 mounted in the
expiratory cassette compartment.
Includes an ID PROM. The ID information can be
read by the Servo-i System.




Revision 02                                     Service Manual                                              3-7
Description of functions                                                              Servo-i Ventilator System



    PC 1784 Expiratory channel                                Regulation of a constant Inspiratory flow during
                                                              expiration time: The desired constant Inspiratory flow
    Functional Main Blocks diagram marking: 'F'               value is the default or preset Bias flow value (see
    The main block Expiratory channel comprises               User’s manual).
    microprocessor control to achieve measurement of          This desired constant Inspiratory flow value is used
    expiratory flow. The output signal Exp. Flow is used      to generate the flow reference signals Insp Flow Ref 1
    in the main block Control.                                and Insp Flow Ref 2 with the same relation and same
    Electronics including microprocessor (µP) for             handling as described above under ”Regulation of
    handling of:                                              Inspiratory flow…” except this occurs during
                                                              expiration time.
    • All electronic connections to and from the
      Expiratory Section functions.                           The electronics controlling the optional Servo Ultra
                                                              Nebulizer is located on PC 1771 Control.
    • Measurement of airway pressures in both
      Inspiratory Section and Expiratory Section.             Includes an ID PROM. The ID information can be
                                                              read by the Servo-i System.
    • Control of the Safety Valve functions in the
3     Inspiratory Section.
    A thermistor on PC 1784 monitors the temperature
                                                              Note: The System SW must be re-installed if PC
                                                              1771 is replaced.
    inside the Patient Unit. An alarm is activated if the     A lithium battery on PC 1771 power supplies the
    temperature is 77 ±5 °C (170 ±9 °F) or higher.            internal memory on the PC board. If the battery on
                                                              PC 1771 is disconnected or if the battery voltage is
    Includes an ID PROM. The ID information can be            too low, user default configurations made via the
    read by the Servo-i System.                               Field Service System (FSS) and Pre-use check
    Note: The System SW must be re-installed if PC            results including transducer calibrations will be
    1784 is replaced.                                         erased. The lithium batteries must be replaced after
                                                              5 years.

    PC 1771 Control
                                                              PC 1772 Monitoring
    Functional Main Blocks diagram marking: 'C'
                                                              Functional Main Blocks diagram marking: 'M'
    The main block Control comprises microprocessor
    control of Breathing pattern for all different            The main block Monitoring comprises microprocessor
    ventilation modes.                                        (µP) calculation of parameters and monitoring of
                                                              alarm limits with control of alarms (as well as back-
    Electronics including microprocessor (µP) control to      up alarm). The main block Monitoring cooperates
    achieve:                                                  with the Loudspeaker in the User Interface.
    1. Regulation of Inspiratory flow which is used           The PC 1772 Monitoring handles all supervision and
       during inspiration time in Volume Control (VC)         alarms in the system. It activates pressure reducing
       mode.                                                  mechanisms, including activation of the safety valve,
    2. Regulation of Inspiratory pressure which can be        in case of excessive breathing system pressure.
       used during inspiration time in any mode.              All alarms are conveyed and displayed on the front
    3. Regulation of a constant Inspiratory flow which is     panel and the alarm sound is also generated. In case
       used during expiration time in all modes.              of malfunction in the loudspeaker located on PC
                                                              1777 Panel, a back-up sound generating device
    4. Respiratory timing pattern including frequency as      (buzzer) on PC 1772 will be activated automatically.
       well as distribution of the duration for Inspiration   This buzzer is monitored by a microphone at startup
       time, Pause time and Expiration time according         and during the Pre-use check.
       to front panel settings.
                                                              The following voltages are supervised:
    5. Regulation of Inspiratory flow during inspiration
       time. The desired total Inspiratory flow value         • +24 V
       according to front panel settings is used to           • +12 V
       generate the flow reference signals Insp Flow Ref
       1 and Insp Flow Ref 2. The level relation between      • -12 V
       these two flow reference signals depends on the        • +5 V
       desired O2 concentration according to front panel
       setting. Insp Flow Ref 1 and Insp Flow Ref 2 are       • +3.3 V.
       used for the control of its respective Gas Module
       (Air and O2).

    3-8                                              Service Manual                                     Revision 02
Servo-i Ventilator System                                                              Description of functions



The buzzer on PC 1772 Monitoring generates the           Mains inlet
alarm signal in case of +5 V or +3.3 V power failure.    Inlet for mains power supply including grounding
The buzzer and +5 V / +3.3 V failure logic is powered    connection.
by back-up capacitors in case of power failure.
The alarm signal used by the optional 'Alarm output      The Servo-i System will automatically adjust to the
connection' is generated on PC 1772.                     connected mains power if the mains power is within
                                                         specified range. No voltage or frequence setting is
PC 1772 also contains a barometric transducer and        required.
the measured barometric pressure is supplied to the
other sub-units in the system.                           The mains inlet is equipped with two mains power
                                                         fuses, F11 and F12, rated 2.5 A.
Trending of measured parameters are performed by
Monitoring.
A thermistor on PC 1772 monitors the temperature         AC/DC Converter
inside the Patient Unit. An alarm is activated if the    Converts the connected AC Power (inlet voltage
temperature is 77 ±5 °C (170 ±9 °F) or higher.           85–250 V AC) to the internal DC supply voltage
Includes an ID PROM. The ID information can be           +12 V_Unreg.
read by the Servo-i System.                                                                                       3
Note: The System SW must be re-installed if PC 1772
is replaced.                                             PC 1778 DC/DC  Standard connectors
A lithium battery on PC 1772 power supplies the          Converts the internal DC supply voltage +12 V_Unreg
internal memory on the PC board. If the battery on       into the following internal DC supply voltages:
PC 1772 is disconnected or if the battery voltage is     • +24 V
too low, all logs and Pre-use check results including
transducer calibrations will be erased. The lithium      • +12 V
batteries must be replaced after 5 years.                • -12 V
                                                         • +5 V
Power supply                                             • +3.3 V
Functional Main Blocks diagram marking: 'P'              All standard connectors are located on this board.
The main block Power Supply comprises conversion         The connectors are the following:
of mains power to internal power supply as well as       • N26 – External +12 V DC supply input. The
the Module unit-connections for optional Battery           connectors is equipped with a fuse F1, rated 10 A.
modules and/or other optional modules.
                                                         • N27 – Optional equipment.
The power modes in the Servo-i System are:
                                                         • N28 – Control cable.
• At Power up, i. e. when the On/Off switch is turned
  On, all internal voltages will be enabled.             • N29 – RS232.
• At Power down, the Power supply system will            Pin configuration and signal names can be found in
  deactivate the hardware signal Power_Good.H,           chapter 'Diagrams'.
  and at the same time keep the internal voltages +5
                                                         Includes an ID PROM. The ID information can be
  V and +3.3 V for at least 1 ms, in order to let the
                                                         read by the Servo-i System.
  different subsystems save their current settings in
  non-volatile memory. Power down can be caused
  by:
                                                         PC 1775 Plug-and-play back-plane
 – Turning the On/Off switch Off.
                                                         Connects the Optional Modules that are inserted in
 – Mains failure and no back-up battery connected.       the Module Unit.
 – The system is powered from a battery, but the         PC 1775 also controls:
   battery voltage is too low for proper operation of
   the system.                                           • Charging / discharging of the Battery modules.
 In this Off mode, only charging of Battery modules      • Switching between Mains / Battery / External 12 V
 is enabled (if the system is connected to mains).         power supply.
 All other circuitry is un-powered.
                                                         • Internal fan using input signals from the
• In Standby all circuitry is powered from the Power       Temperator sensor in the O2 cell connector.
  supply, but no breathing will be active. The
  operator can set all parameters, including             Includes an ID PROM. The ID information can be
  breathing mode, during Standby.                        read by the Servo-i System.

Revision 02                                      Service Manual                                             3-9
Description of functions                                                                 Servo-i Ventilator System



    Module unit                                                Battery modules (optional)
    Connection slots for 6 optional modules, e. g. Battery     The Battery module is rated 12 V, 3.5 Ah. Battery
    modules or CO2 Analyzer module.                            backup time is approx. 0.5 hour/battery. Up to six
                                                               backup Battery modules can be connected to the
    Internal fan                                               Module unit.
    The Internal Fan forces cooling air through the Patient
    Unit. The cooling air flow inside the Patient Unit is
    indicated in the 'Functional Main Block Diagram'.
    The cooling air outlets are located in the expiratory
    section.
    The Internal Fan is controlled by the Temperature
    Sensor in the O2 cell connector via electronics on




                                                               SVX9019
    PC 1775 Plug-and-play back-plane.
    The fan will start with half effect at approx. 33 °C       Press the battery power symbol button to check the
3   (91 °F) and with full effect at approx. 43 °C (109 °F).
    When the temperature drops below approx. 37 °C
                                                               battery status. The lit sections of the battery power
                                                               scale show remaining capacity.
    (99 °F), the fan turns to half effect and when the
    temperature drops below approx. 27 °C (81 °F),             • If no section is lit, the battery is fully discharged,
    the fan stops.                                               e.g. due to long storage time, and requires up to
                                                                 12 hours/battery charging time.
    The air inlet is protected by a filter that must be
    cleaned or replaced during the 'Preventive                 • If one section is lit or flashing, the battery requires
    maintenance'.                                                approx. 3 hours/battery charging time.
                                                               The battery lifetime is limited and the batteries must
    Optional PC board slots                                    thus be replaced after 3 years. Manufacturing date
    Functional Main Blocks diagram marking: 'X'                (year-week) is printed on the battery label.
    For optional equipment, the Servo-i is equipped with       Each battery includes an ID PROM. The ID
    two extra PC-board slots.                                  information can be read by the Servo-i System.
    The optional Alarm output connector (see below) is
    mounted in one of the extra PC-board slots.                CO2 Analyzer module (optional)
    Alarm output connector (optional)                          The CO2 Analyzer module is an optional accessory
                                                               that is connected to the Module unit.
    Functional Main Blocks diagram marking: 'A'
                                                               The CO2 Analyzer option allows for continuous
    PC 1789 Remote alarm connector containing the              monitoring shown in a waveform (capnogram) and
    optional function 'Alarm output connector' is mounted      as numericals on the screen.
    in the extra PC-board slot located below PC 1778
    DC/DC  Standard connectors.                               The CO2 Analyzer module is, via a cable, connected
                                                               to a Capnostat sensor mounted on an airway
    The Alarm output connector enables connection of an
                                                               adapter at the Y-piece. The sensor uses a solid
    external alarm signal system to the Servo-i System.        state and IR based optical system with no moveable
    High and medium priority alarms are transferred, and
                                                               parts. It measures the difference between a reference
    the alarm output signal is active as long as the audio     light beam and one filtered for CO2 wavelength.
    alarm is active on the ventilator.
    The Alarm output connector has two contact                 The 'CO2 Analyzer'- function must be enabled in the
    functions: NO (Normally Open) and NC (Normally             configuration software.
    Closed). In an alarm situation the open contact will
    close and the closed one will open. The contacts are
    independent of polarity and can be used both with          Control cable
    AC and DC systems.                                         This Control Cable connects the Patient Unit and the
    Pin configuration and signal names in P67 – Alarm          User Interface. The cable can be partly winded up
    output connector can be found in chapter 'Diagrams'.       under a rubber cover on the rear of the User
    The 'Alarm output'- function must be enabled in the        Interface.
    configuration software.
    For further information, refer to the 'Alarm output
    connector – Reference Manual'

    3 - 10                                            Service Manual                                        Revision 02
Servo-i Ventilator System                                                              Disassembling and assembling




 Only personnel trained and authorized
                                                       4. Disassembling and
 by Maquet shall be permitted to perform                  assembling
 installation, service or maintenance of
 the Servo-i.                                          General .............................................................. 4 - 2

 Make sure to prepare the Servo-i properly before      Preparations ...................................................... 4 - 2
 disassembling and assembling. Refer to section        Handling PC boards .......................................... 4 - 2
 'Hazard notices' in chapter 'Important'.
                                                       Replacing PC boards ........................................ 4 - 2
 Any service or maintenance must be noted in a
 log book.                                             Assembling guidelines ...................................... 4 - 2
 Discard disposable, replaced and left-over parts        Tightening torque ........................................... 4 - 2
 in accordance with appropriate industrial and
 environmental standards.                                Threadlocking adhesives ............................... 4 - 2

 After any installation, maintenance or service        User Interface .................................................... 4 - 3
 intervention in the Servo-i, perform a 'Pre-use         PC 1777 Panel ................................................ 4 - 4
 check'. Refer to the 'Servo-i Ventilator System –
 User's Manual' for details.                             Backlight inverter ........................................... 4 - 4
                                                         TFT Display ..................................................... 4 - 4
                                                         Backlight lamps .............................................. 4 - 5
                                                         Touch screen assembly ................................. 4 - 6                4
                                                       Patient Unit ........................................................ 4 - 8
                                                         Front cover ..................................................... 4 - 8
                                                         PC 1771, PC 1772 and PC 1784 ................... 4 - 9
                                                         AC/DC Converter ........................................... 4 - 9
                                                         Module unit including PC 1775 ...................... 4 - 10
                                                         PC 1778 DC/DC  Standard connectors ...... 4 - 11
                                                         Internal fan ...................................................... 4 - 11
                                                         PC 1789 Remote alarm connector ................ 4 - 12
                                                         PC 1770 Main back-plane ............................. 4 - 12
                                                         Inspiratory channel ......................................... 4 - 13
                                                         Safety valve membrane .................................. 4 - 13
                                                         PC 1780 Pneumatic back-plane .................... 4 - 13
                                                         Gas modules .................................................. 4 - 14
                                                         PC 1785 Expiratory channel connector ......... 4 - 15
                                                         Expiratory valve coil ....................................... 4 - 15
                                                         Expiratory cassette membrane ...................... 4 - 16
                                                         Fixed battery module ..................................... 4 - 18
                                                       Control cable ..................................................... 4 - 18




Revision 02                                    Service Manual                                                               4-1
Disassembling and assembling                                                          Servo-i Ventilator System



    General                                                  Replacing PC boards
    Disassembling of the main units in the Servo-i           The Servo-i software is distributed on different
    System is described in this chapter. If not stated       subsystems, located on the following PC boards:
    otherwise, the assembling procedure is the reverse
                                                             • PC 1771 Control
    of the described disassembling procedure.
                                                             • PC 1772 Monitoring
    The illustrations in the Servo-i Spare Parts List are
    very useful as a guide when disassembling and            • PC 1784 Expiratory Channel
    assembling the Servo-i System.
                                                             • PC 1777 Panel.
                                                             When delivered as spare parts, these PC boards are
                                                             equipped with a 'System SW version' that may differ
                                                             from the version on the unit to be repaired.
      Preparations                                           To keep the 'System SW version' used prior to the
      Before disassembling or assembling the Servo-i:        PC board replacement, a 'SW version update card'
                                                             with the applicable 'System SW version' must be
      • Set the On / Off switch on the User Interface to     available for re-installation purposes.
        Off.
                                                             For functionality enhancement, the latest released
      • Disconnect the mains power cable.                    version of the System SW is always recommended.
      • Disconnect the gas supplies (wall and/or tank).      Before installing a new 'System SW version' on a unit,
      • Disconnect Battery modules.                          ensure that the software is fully compatible with all
                                                             HW-, SW- and mechanical components in the unit.
4     • Make sure that all gas conveying parts are
        cleaned according to instructions in the
                                                             If any compatibility conflicts are apparent this will be
                                                             noted on the 'MAQUET Critical Care SW download'
        'Servo-i Ventilator System – User's manual'.         web site.
      After any service intervention in the Servo-i,
      perform a 'Pre-use check' according to                 Assembling guidelines
      instructions in the 'Servo-i Ventilator System –
      User's manual'.                                        The Servo-i system specifications allow unit operation
                                                             also during patient transportation. All parts of the
                                                             User Interface and the Patient Unit assembled with
                                                             screws and nuts are therefore tightened with a
                                                             specified torque and secured with threadlocking
    Handling PC boards                                       adhesives.
    The PC boards contain components that                    In order to maintain these specifications over time,
    are highly sensitive to static electricity.              it must be ensured that after any service intervention
    Those who come into contact with                         removed parts are re-assembled and secured
    circuit boards containing sensitive                      according to instructions. Make sure to follow the
    components must take certain                             guidelines stated below.
    precautions to avoid damaging the
    components (ESD protection).
                                                             Tightening torque
    When working with ESD sensitive components,
    always use a grounded wrist band and grounded            • Thread size M3:        0.95 ±0.05 Nm
    work surface. Adequate service tools must also be        • Thread size M4–M6: 3.1 ±0.1 Nm.
    used.
    PC boards (spare parts) must always be kept in
    protective packaging for sensitive electronic device.    Threadlocking adhesives
    PC boards must not be inserted or removed while          • Electrolube Bloc'Lube BLV15ML® on threads in
    the mains power or battery power is applied to the         contact with PC boards.
    PC boards.                                               • Loctite 243® on all other threads.
    Remove and insert the PC boards very carefully to        Note: Threadlocking adhesive is not required on
    avoid damage to the connectors.                          Heli-Coil® screw thread inserts as these screw
                                                             thread-inserts have a self-locking function.




    4-2                                              Service Manual                                     Revision 02
Servo-i Ventilator System                                               Disassembling and assembling



                                                User Interface
               H                6       H       To separate the front panel section from the rear
                                                cover:
                                                • Disconnect the control cable (1).
                                                • Remove the screws (2).
                                                • Lift off the rear cover from the front panel section.


                                                All parts inside the front panel section are now
                                                accessible.



                                                  With power supply connected to the Servo-i,
                                                  there are energized electrical components inside
                                                  the unit, e. g. the backlight lamps that are
                                                  supplied with 660 V by the Backlight Inverter.
                                                  All personnel must exercise extreme caution if
                                                  fault tracing or adjustments are performed with
                                                  power supply connected and with the user
                                                  interface rear cover removed.
                                                                                                          4
 SVX9020




               H                    H

                                                The main parts of the User Interface are:
                                                • Rear cover (3).
                                                • PC 1777 Panel (4).
                                                • Backlight Inverter (5).
                                                • Support plate (6).
                                                • TFT Display (7) including Backlight lamps.
           
                                                • Touch screen assembly (8).
SVX9021




                            9   ;   =   ?   @

Revision 02                             Service Manual                                              4-3
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Servo i service manual

  • 1. Servo-i Ventilator System Service Manual CRITICAL CARE
  • 2. Servo-i Ventilator System Important Notes 1-2 Service Manual Revision 02
  • 3. Important Servo-i Ventilator System Contents 1. Important ......................................................................... 1 2. Introduction ..................................................................... 2 3. Description of functions ................................................. 3 4. Disassembling and assembling ..................................... 4 5. Service procedures ......................................................... 5 6. Troubleshooting .............................................................. 6 7. Preventive maintenance ................................................. 7 8. Index................................................................................. 8 9. Diagrams ......................................................................... 9 Revision 02 Service Manual 1-3
  • 4. Servo-i Ventilator System Important Important General Symbols used in this manual • Service documentation for the Servo-i Ventilator • ESD sensitive components. When 1 System consists of: handling ESD-sensitive devices, established procedures must be – User's manual. The User's manual is an observed to prevent damage. indispensable complement to the Service Manual for proper servicing. • Special waste. Discard disposable, – Service Manual replaced and left-over parts in – Installation Instructions accordance with appropriate industrial and environmental – Spare Parts information. standards. – Documentation for all optional equipment included in the Servo-i System is also available. • Recycling. Recycle if possible. • The Servo-i Ventilator System is referred to as Recycling facilities may not be the Servo-i troughout this manual. available in all areas. • There are two serial number labels on the unit: • Technical training. Refers to the – One label is attached to the Patient Unit close Technical training supplied by to the supply gas inlets. The serial number Maquet. stated on this label is the ID number of the Patient Unit. The serial number is also stored in the SW memory as the 'System ID'. • Service contract. Refers to the – One label is attached to the rear side of the Service contract supplied by User Interface close to the On/Off switch. The Maquet. serial number stated on this label is the ID number of the User Interface. • System version number can be found in the Status window on the User Interface. Make sure Hazard notices that the version of the User's manual • Before disassembling or assembling of the corresponds to the System version. Servo-i, make sure that the: – On/Off switch is set to Off. Text inside a box is used to highlight important – Mains power cable is disconnected. information. – Gas supply is disconnected (wall and/or cylinder). • In addition to the Important information given – Battery modules are disconnected. here and in the related documents (e. g. in the User's manual), always pay attention to – The Servo-i is cleaned according to applicable local and national regulations. instructions in the User's manual, chapter 'Routine cleaning' and chapter 'Regular • Responsibility for the safe functioning of the maintenance', section 'Extended cleaning of equipment reverts to the owner or user in all inspiratory channel'. cases in which service or repair has been done by a non-professional or by persons who are not • With power supply connected to the Servo-i, employed by or authorized by Maquet, and when there are energized electrical components inside the equipment is used for other than its intended the unit. All personnel must exercise extreme purpose. caution if fault tracing or adjustments are performed with power supply connected and with user interface and patient unit covers removed. 1-4 Service Manual Revision 02
  • 5. Important Servo-i Ventilator System Important Installation To the responsible service personnel • Only personnel trained and authorized • The contents of this document are not binding. by Maquet shall be permitted to install the Servo-i. The installation and If any significant difference is found between the product and this document, please contact 1 handing over procedures are described Maquet for further information. in the 'Servo-i Ventilator System – • We reserve the right to modify products without Installation Instructions'. amending this document or advising the user. • Only personnel trained and authorized Functional check by Maquet shall be permitted to perform installation, service or • After any installation, maintenance or service maintenance of the Servo-i. intervention in the Servo-i, perform a 'Pre-use Only Maquet genuine spare parts must check' according to instructions in the 'Servo-i be used. PC boards (spare parts) must always be Ventilator System – User's manual'. kept in a package for sensitive electronic devices. Maquet will not otherwise assume responsibility for the materials used, the work Service performed or any possible consequences of • The Servo-i must be serviced at regular same. intervals by personnel trained and • The device complies to standards and authorized by Maquet. requirements as stated in the 'Servo-i Ventilator Any maintenance or service must be System – User's manual'. noted in a log book provided. • It is recommended that maintenance and service is done as a part of a service contract with Maquet. • Preventive maintenance must be performed at least once every year as long as the unit is not used more than normal. Normal operation is estimated to correspond to approx. 5.000 hours of operation. Details are found in this Service Manual, chapter ”Preventive maintenance”. • The Battery modules shall be replaced every three years. • The internal Lithium batteries (on PC 1771 and PC 1772) shall be replaced every five years. • Worn-out batteries must be recycled or disposed of properly according to local regulations. Recycle facilities may not be available in all areas. • Batteries must not be disposed of with ordinary waste. Discard all other disposable, replaced and left-over parts in accordance with appropriate industrial and environmental standards. • When working with ESD sensitive components, always use a grounded wrist band and a grounded work surface. Adequate service tools must always be used. Revision 02 Service Manual 1-5
  • 6. Servo-i Ventilator System Important Important Environmental declaration Purpose Construction materials 1 This environmental declaration is for a Servo-i The construction materials used in Servo-i in % of basic unit including the carrier and one battery. the total weight. Letters codes within brackets refers to the Functional Block Diagram in chapter Diagrams. Metal – total 77% • Aluminium 70% Components with special environmental concern • Steel, zink, brass 8% Components listed below shall be disposed of in an environmentally safe way. Printed circuit boards Polymeric material – total 9% • PC 1770 Main back-plane • PA (Polyamide) • PC 1771 Control, including a Lithium battery (C) • POM (Polyoxymethylene) • PC 1772 Monitoring, including Lithium battery (M) • SI (Silicone) • PC 1775 Plug-and-Play back-plane (P) • TPE (Thermoplastic elastomer) • PC 1777 Panel (U) • PUR (Polyurethane) • PC 1778 DC/DC & Standard connectors (P) • ABS (Acrylicnitrilebutadienstyrene) • PC 1780 Pneumatic back-plane (I) • EPDM (Ethylenepropylenedienemonomer) • PC 1781 Pressure transducer, 2 pcs (T) • PTFE (Polytetrafluoroethylene) • PC 1784 Expiratory channel (F) • FPM (Fluororubber) • PC 1785 Expiratory channel connector (E) • NBR (Nitrilerubber) • PC 1786 Expiratory channel cassette (E) • PP (Polypropylene) • PC 1789 Remote alarm connector (A) • PVC (Polyvinyl chloride) • PS (Polystyrene) Other electronics • TFT assembly including backlight (U) Electronics – total 14% • Touch screen (U) • Accumulators Nickel Metalhydride • O2 cell, containing Pb (I) • Printed circuit boards, cables etc. • Air module, containing multiple PC boards (I) • O2 module, containing multiple PC boards (I) Others – very small amounts • AC/DC Converter, containing PC boards (P) • Sterile filter paper of glass fibre • Expiratory cassette (E) • Expiratory valve coil (E) • Safety valve pull magnet (I) 1-6 Service Manual Revision 02
  • 7. Important Servo-i Ventilator System Important Articles of consumption Noise level 1. Bacteria filter Less than 50 dBA. 2. Filters for the gas modules 1 3. Filter for the inspiration pressure transducer Packing materials 4. Filter for the O2 cell The amounts of packing materials will vary depending on customer adaptation. 5. Nozzle units for the gas modules 6. Battery modules Materials for packing: 7. Lithium batteries • Loading pallet. Fulfils the USA requirements 8. Expiratory cassette 7 CFR 319.40 May 25’th 1995. 9. Expiratory cassette membrane • Corrugated cardboard 10. O2 cell • Stretch film of Polyethylene, PE. 11. Backlight lamps. • Shock-absorbing material of expanded polyethylene, EPE, or expanded polypropylene, EPP. Item 1: Consumption approximately 250 pcs/year. • Clamps of Polyethylene, PE. Items 2 – 5: Changed approx. every 5.000 hours. Items 6 – 7: Changed approx. every 15.000 hours. Items 8 – 11: Changed when needed. Power consumption The power consumption depends on the operating mode and whether the internal batteries are being fast or trickle charged. Mode Fast charging Trickle charging In operation 70 W 38 W Standby 65 W 33 W Off 35 W 6W Revision 02 Service Manual 1-7
  • 8. Servo-i Ventilator System Important Notes 1 1-8 Service Manual Revision 02
  • 9. Servo-i Ventilator System Introduction Only personnel trained and authorized 2. Introduction by Maquet shall be permitted to perform Main units .......................................................... 2 - 2 installation, service or maintenance of the Servo-i. User Interface ................................................. 2 - 4 Make sure to prepare the Servo-i properly before Patient Unit ..................................................... 2 - 6 disassembling and assembling. Refer to section Servo-i software structure ................................. 2 - 9 'Hazard notices' in chapter 'Important'. General ........................................................... 2 - 9 Any service or maintenance must be noted in a log book. Breathing ........................................................ 2 - 9 2 Discard disposable, replaced and left-over parts Monitoring ...................................................... 2 - 9 in accordance with appropriate industrial and environmental standards. Panel ............................................................... 2 - 9 After any installation, maintenance or service System ID ....................................................... 2 - 9 intervention in the Servo-i, perform a 'Pre-use check'. Refer to the 'Servo-i Ventilator System – User's Manual' for details. Revision 02 Service Manual 2-1
  • 10. Introduction Servo-i Ventilator System Main units The Servo-i is available in different main configurations: • Infant User Interface • Adult • Universal These main configurations are as standard equipped 2 with a number of ventilation modes suitable for each patient category. Further ventilation modes can be installed via software Option Upgrades. The Servo-i can be divided into the following main units: Patient Unit • User Interface. The User Interface contains all controls used to set the ventilation and monitoring parameters. Ventilation parameters as well as other important information are shown on the User Interface display. Servo-i • Patient Unit. The Patient Unit contains pneumatics Mobile Cart and electronics for gas supply to the patient. Power supply and battery back-up is also contained in the Patient Unit. The Control cable connects the User Interface and the Patient Unit. The Servo-i shown in the illustration is mounted onto the optional Servo-i Mobile cart. 2-2 Service Manual Revision 02
  • 11. Servo-i Ventilator System Introduction A number of optional equipment can be added to the Gas trolley Servo-i Ventilator System. For further information, • Servo-i – User's manual refer to the documents listed below. • Gas trolley – Installation Instructions Servo-i Mobile cart • Mobile cart with drawers Gas cylinder restrainer • Mobile cart without drawers • Servo-i – User's manual • Mobile cart for Compressor Mini. • Gas cylinder restrainer – Installation Instructions Refer to: • Servo-i – User's Manual 2 IV Pole, Servo-i • Servo-i Mobile cart – Installation Instructions • Servo-i – User's manual • IV Pole, Servo-i – Installation Instructions Servo Ultra Nebulizer, Servo-i Refer to: User Interface panel cover • Servo-i – User's Manual • Servo-i – User's manual • Servo Ultra Nebulizer, Servo-i – Installation Instructions • User Interface panel cover – Installation Instructions Compressor Mini Battery module Refer to: • Servo-i – User's manual • Servo-i – User's manual • Battery module – Installation Instructions • Compressor Mini – Operating Manual • Compressor Mini – Service Manual CO2 Analyzer module, Servo-i • Compressor Mini – Installation Instructions • Servo-i – User's manual • CO2 Analyzer module, Servo-i – Installation Servo-i Holder Instructions Refer to: • Servo-i – User's Manual Humidifier holder and Humidifier • Servo-i Holder – Installation Instructions • Servo-i – User's manual • Humidifier – Operating Manual Servo-i Shelf base • Humidifier holder – Installation Instructions Refer to: • Servo-i – User's Manual Alarm output connector • Servo-i Shelf base – Installation Instructions • Servo-i – User's manual • Alarm output connector – Installation Instructions Support Arm 177 • Alarm output connector – Reference Manual • Servo-i – User's manual • Support Arm 177 – Installation Instructions Revision 02 Service Manual 2-3
  • 12. Introduction Servo-i Ventilator System 2 3. Main rotary dial. 4. Special function keys. 5. Direct access knobs. 6. Mains indicator (green). 7. Standby indicator (yellow). 8. Start/Stop (Standby) ventilation key. 9. Luminescence detector, adjusts display brightness automatically. 10. Loudspeaker grid. 11. Cable reel. 12. PC card slot with slot cover. 13. Control cable between User Interface and SVX9011 Patient Unit. 14. Service connector, for PC. 15. On/Off switch. User Interface 16. Panel holder The User Interface can be mounted onto the Mobile 17. Locking screw, alternative mounting cart but can also easily be removed from the cart 18. Locking arm, rotation and mounted on the bed post or table/shelf. 19. Locking arm, tilting. The User Interface can be rotated and tilted into a suitable position. Locking levers, mounting devices 20. Serial number label. The serial number stated on and some other items are shown in the illustration this label is the ID number of the User Interface. above. This serial number must always be refered to when ordering service, spare parts, etc for the 1. Display with touch screen. User Interface. 2. Fixed keys for immediate access to special For further information regarding operation of the windows. User Interface, refer to the User's manual. 2-4 Service Manual Revision 02
  • 13. Servo-i Ventilator System Introduction = < 9 H 2 ; 9 6 SVX9013 SVX9012 ? @ When the front panel section is removed from the rear cover, the following parts are accessible: 1. Touch screen assembly, front cover frame included. 2. TFT Display. 3. Backlight lamps. 4. PC board Backlight inverter. 5. PC 1777 Panel including PC Card slot. 6. Loudspeaker. 7. Main rotary dial (rotary encoder with switch). 8. Direct access controls (rotary encoder). Revision 02 Service Manual 2-5
  • 14. Introduction Servo-i Ventilator System 2 SVX9014 Patient Unit The Patient Unit can be rotated on and pulled out of 10. Control cable connector. the Servo-i Mobile cart. It can also be mounted onto 11. 9-pole serial port for data communication a Servo-i Holder or a Servo-i Shelf base. (RS- 232). Items accessible from the outside of the Patient Unit 12. Expiratory outlet. are shown in the illustration above. 13. Inspiratory section cover. 1. Handle. 14. Expiratory inlet. 2. Gas inlet for Air. 15. Module unit for connecting optional modules, 3. Gas inlet for O2. e. g. up to six Battery modules. 4. Equipotentiality terminal. 16. Connector for Servo Ultra Nebulizer, Servo-i. 5. Mains supply connector incl. fuses F11 and F12. 17. Inspiratory outlet. 6. Internal fan with filter. 18. Alarm output connector (optional). 7. Connector for external +12V DC power supply. 19. Serial number label. The serial number stated on 8. Fuse F1 for external +12V DC power supply. this label is the ID number of the unit. This serial number must always be refered to when ordering 9. Optional connector. service, spare parts, software updates/upgrades, etc. 2-6 Service Manual Revision 02
  • 15. Servo-i Ventilator System Introduction When the Patient Unit front cover is removed, the 6 H 9 ; A following parts are accessible: 1. PC 1772 Monitoring. 2. PC 1771 Control. 3. PC 1784 Expiratory channel with the two connected PC 1781 Inspiratory and Expiratory Pressure Transducers. 4. Expiratory valve coil. 5. Module unit including PC 1775 Plug-and-play back-plane. 2 6. AC/DC Converter. 7. Internal fan. 8. Mains supply inlet. 9. PC 1778 DC/DC Standard connectors. 10. PC 1785 Expiratory channel connector. 11. PC 1789 Remote alarm connector (optional, not shown in the illustration). SVX9045 = ? @ . 12. The PC boards, as listed above are directly or indirectly connected to the PC 1770 Main back- plane. 13. The gas modules, the O2 cell and the safety valve pull magnet are connected to the PC 1780 Pneumatic back-plane. SVX9084 Revision 02 Service Manual 2-7
  • 16. Introduction Servo-i Ventilator System The upper part of the Patient Unit contains the ! ' 20 inspiratory section and the expiratory section. The main parts of the inspiratory section are the: 14. Two gas modules, Air and O2, for regulation of the inspiratory gas. 15. Connector muff. 16. Inspiratory pipe with housings for the O2 cell and for the safety valve. 2 17. O2 cell incl. bacteria filter. 18. Safety valve. SVX9120 19. Temperature sensor (inside the O2 cell connector). 20. Inspiratory pressure transducer tube incl. bacteria % # filter, to connect the inspiratory pressure transducer. 21 The expiratory cassette (21) is a complete unit and must not be disassembled. It contains the following parts: • Expiratory inlet with moisture trap. • PC 1786 Expiratory channel cassette. • Ultrasonic flowmeter. • Heating foil to keep a stable temperature in the expiratory gas. SVX9122 • Pressure transducer connection, incl. bacteria filter, to connect the expiratory pressure transducer. • Expiratory valve incl. valve membrane. • Expiratory one-way valve. The expiratory valve coil, mounted under the expiratory cassette compartment, controls the valve membrane in the cassette. PC 1786 inside the expiratory cassette is electrically connected to PC 1784 Expiratory channel via PC 1785 Expiratory channel connector. 2-8 Service Manual Revision 02
  • 17. Servo-i Ventilator System Introduction Servo-i software structure Breathing The Breathing SW controls the delivery of gases to the patient. This subsystem is responsible for the PC1777 PANEL breathing system, that is: • Ventilation control and regulation PANEL S/W • Inspiratory channel • Expiratory channel • Nebulizer control (software option) The Breathing SW is stored on PC 1771 Control and 2 PC 1784 Expiratory Channel. New software can be installed via a System SW Update. The System SW must be re-installed if PC 1771 or PC 1784 is replaced. The Breathing SW is executed by microprocessors on PC 1771 and PC 1784. Monitoring The Monitoring SW controls all monitoring and alarm functions in the system, including trends of measured values. Events, such as alarms and change of settings will also be logged. The Monitoring SW is stored on PC 1772 Monitoring. New software can be installed via a System SW Update. The System SW must be re-installed if PC 1772 is replaced. PC1784 The Monitoring SW is executed by the microprocessor BREATHING PC1771 SW on PC 1772. PC1772 MONITORING SW Panel SYSTEM ID The Panel SW controls all user interaction, as well as PC1770 SW software updating to all subsystems via the PC Card-interface. The Panel SW is stored on PC 1777 Panel. New software can be installed via a System SW Update. SVX9143 The System SW must be re-installed if PC 1777 is replaced. The Panel SW is executed by the microprocessor on PC 1777. General The Servo-i SW installed in the ventilator will contain all available system functionality. The software is System ID separated into different subsystems and stored on The System ID SW is a configuration file, stored on some of the PC boards. The separation of the PC 1770 Main Back-Plane, that is unique for each software is handled by the installation program. ventilator. The System ID SW will enable the functions selected for this ventilator. The Servo-i software is divided into the following software subsystems: To change the functions of the ventilator, a new System ID S/W can be installed via an Option • Breathing Upgrade. • Monitoring When replacing PC 1770 Main Back-Plane, a spare • Panel part that is factory programmed for the concerned ventilator must be used. • System ID Revision 02 Service Manual 2-9
  • 18. Introduction Servo-i Ventilator System Notes 2 2 - 10 Service Manual Revision 02
  • 19. Servo-i Ventilator System Description of functions Only personnel trained and authorized 3. Description of functions by Maquet shall be permitted to perform About this chapter ............................................. 3 - 2 installation, service or maintenance of Memory types used in the Servo-i .................... 3 - 2 the Servo-i. User Interface .................................................... 3 - 2 Make sure to prepare the Servo-i properly before disassembling and assembling. Refer to section User Interface controls ................................... 3 - 2 'Hazard notices' in chapter 'Important'. PC 1777 Panel ................................................ 3 - 2 Any service or maintenance must be noted in a Loudspeaker ................................................... 3 - 2 log book. Backlight Inverter ........................................... 3 - 2 Discard disposable, replaced and left-over parts in accordance with appropriate industrial and Touch screen assembly ................................. 3 - 2 environmental standards. TFT Display with Backlight ............................ 3 - 2 After any installation, maintenance or service Patient unit ......................................................... 3 - 3 intervention in the Servo-i, perform a 'Pre-use check'. Refer to the 'Servo-i Ventilator System – Inspiratory section .......................................... 3 - 3 3 User's Manual' for details. Expiratory section .......................................... 3 - 6 PC 1770 Main back-plane ............................. 3 - 7 Pressure transducers ..................................... 3 - 7 PC 1784 Expiratory Channel .......................... 3 - 8 PC 1771 Control ............................................. 3 - 8 PC 1772 Monitoring ....................................... 3 - 8 Power supply .................................................. 3 - 9 Module unit ..................................................... 3 - 10 Internal fan ...................................................... 3 - 10 Optional PC board slots ................................. 3 - 10 Alarm output connector (optional) ................. 3 - 10 Battery modules (optional) ............................. 3 - 10 CO2 Analyzer module (optional) ..................... 3 - 10 Control cable ..................................................... 3 - 10 Revision 02 Service Manual 3-1
  • 20. Description of functions Servo-i Ventilator System About this chapter • ID-PROM: The ID information can be read by the Servo-i. This text refers to the Functional Main Blocks diagram in chapter 'Diagrams'. • On/Off switch: Switch to Power up or Power down the Servo-i. Refer to section 'Power supply'. • Connection for PC (P86): Ethernet port intended for Memory types used in the Servo-i test and service purpose. Connected via a service cable. For future options. There are four different types of memories used in the Servo-i: • Microphone used to monitor of sounds from the • Flash memory. For software storage. Can be Loudspeaker. upgraded / updated via a System SW Update. Note: The System SW must be re-installed if PC Present on PC 1771, PC 1772, PC 1777 and 1777 is replaced PC 1784. • RAM. For temporary storage of software and data. Present on PC 1771, PC 1772 and PC 1777. Loudspeaker 3 • Non-volatile memory. RAM with battery back-up. For settings, trends and logs. Present on PC 1771 For generation of sound, e.g. alarm. Connected to P72 on PC 1777 Panel. and PC 1772. The loudspeaker generates different tones with • EEPROM. For PC board information, configuration, individual sound volumes. At start-up and during calibration data, etc. Present on almost all PC Pre-use check the function of the loudspeaker is boards and in the O2 cell. monitored by the microphone on PC 1777. During operation it is continuously monitored through current sensing. User Interface Functional Main Blocks diagram marking: 'U' Backlight Inverter PC board with driving stage for backlight (lamps) User Interface controls mounted behind the TFT Display. The supply voltage delivered by the Backlight Inverter is 660 V. Setting of different parameter input values is made with the help of the following different interface The Backlight Inverter is connected to P73 on devices: PC 1777 Panel. • Main Rotary Dial (rotary encoder with switch). • Direct Access Control, 4 each (rotary encoders). Touch screen assembly • Membrane buttons. Integrated parts of the Touch The Touch screen implies the touch function of the screen assembly. front panel screen and is interactive with information • Touch screen. displayed on the TFT Display. The front panel frame with the touch screen, membrane buttons and DIM sensor forms the Touch screen assembly and must PC 1777 Panel be handled as one complete part. The DIM sensor Some features included on PC 1777 Panel are: measures the ambient light and the screen brightness is automatically adjusted. • SIMM (Single In-line Memory Module) mounted on its connector P77. Memory type: SDRAM • PC Card Slot intended for connection/insert of a TFT Display with Backlight PC Card. PC Cards are used to: The TFT Display is a Thin Film Transistor Screen for – Download software into the different flash color display of picture- and alphanumeric data. memories situated on PC-boards marked µP and The Backlight consists of two fluorescent tubes into the EEPROM on PC 1770 Main Back-plane. (lamps) mounted behind the TFT Screen. They are – Transfer patient and system data for further driven from the Backlight Inverter. Estimated lifetime transfer to a computer. (with acceptable brightness level) for the lamps is 30.000 hours. Using the Field Service System (FSS), – Service purpose. a time meter for the lamps can be shown. The time • Microprocessor on this board includes control of meter must be reset after replacement of the lamps. the functions of the User Interface. 3-2 Service Manual Revision 02
  • 21. Servo-i Ventilator System Description of functions Patient unit Gas inlet Gas supply is connected to the ventilators gas inlet Inspiratory section nipples. The design of the gas inlet nipples and their Functional Main Blocks diagram marking: 'I' color markings vary according to the standard chosen. The main block Inspiratory Section conveys the breathing gas from its gas inlets for Air and O2 supply Gas is to be connected from hospital central gas to the patient breathing system. It comprises the supply or from gas cylinders. The Air supply may be following main functions: connected from a compressor for medical air. • Gas Modules – Air and O2. • Connector Muff. Filter • Inspiratory Pipe. The Filter protects the ventilator from particles in the gas delivered to the Gas Modules. The filter must be • O2 Cell. replaced during the ”Preventive maintenance”. • Temperature Sensor. The filter housing and the filter cover are provided • Inspiratory Pressure Tube. with matching guide pins. These guide pins prevent mounting of the filter cover (with gas inlet nipple) on 3 • Safety Valve incl. pull magnet. the wrong module. • Inspiratory Outlet. A non-return valve for the gas inlet is located in the • PC 1780 Pneumatic Back-Plane. filter cover. This valve will suppress short pressure drops in the gas supply. The non-return valve is also designed to slowly Gas modules – Air and O2 evacuate compressed gas from the module, if the The Air and O2 Gas Modules regulates the inspiratory gas supply to the module is disconnected. gas flow and gas mixture. Inspiratory valve temperature sensor The temperature of the supplied gas is measured by the Inspiratory Valve Temperature Sensor. This sensor is situated in the gas flow. The output signal from this sensor is used to compensate for the gas density variations due to temperature. Supply pressure transducer The pressure of the supplied gas is measured by the Supply Pressure Transducer. The output signal from this transducer is amplified. It is then used to calculate the absolute pressure of the SVX9003 gas to compensate for gas density variations due to pressure. 1. Filter Flow transducer 2. Inspiratory valve temperature sensor The gas flows through a net (resistance) which 3. Supply pressure transducer causes a pressure drop. The pressure is measured 4. Flow transducer (Delta pressure transducer and net) on both sides of this net and the differential pressure 5. Nozzle unit with valve diaphragm value is then amplified. 6. Inspiratory solenoid The Gas Modules are factory calibrated. Each Gas Module must not be disassembled further than described in chapter 'Preventive maintenance'. Revision 02 Service Manual 3-3
  • 22. Description of functions Servo-i Ventilator System Nozzle unit O2 cell The plastic Nozzle Unit contains a valve diaphragm. The O2 Cell is mounted in a housing on the The valve diaphragm, controlled by the Inspiratory Inspiratory Pipe and is protected by a bacteria filter. Solenoid, regulates the gas flow through the Gas Module. The complete plastic nozzle unit must be replaced during the 'Preventive maintenance'. After replacement, allow the diaphragm to settle during approx. 10 minutes before gas pressure is SVX9015 connected to the Gas Module. Maintenance including exchange of bacteria filter Inspiratory solenoid according to the User´s manual. The bacteria filter must also be replaced during the 'Preventive The gas flow through the Gas Module is regulated by maintenance'. the Inspiratory Solenoid via the Nozzle Unit. 3 The current supplied to the solenoid is regulated so that the gas module will deliver a gas flow according The O2 cell gives an output voltage proportional to the partial pressure of oxygen inside the Inspiratory pipe. At constant ambient pressure this output is to the settings on the User Interface. proportional to the O2 concentration in percent. In each O2 cell, the output signal will stay at a fairly Gas module key constant level usually within 10–17 mV in normal air and at standard barometric pressure during the life The Gas Modules are provided with a mechanical time of the cell. key to prevent that the module is mounted in the wrong slot. The life time of the cell is affected by the O2 concentration. With a concentration (at the cell) in % The key consists of a plastic guide mounted and expected cell life time in hours the following underneath the module and a corresponding guide applies at 25oC (77oF): mounted in the patient unit. O2 Conc. x Expected cell life = 500 000% hours. The O2 cell is automatically calibrated each time a ID PROM Pre-use check is performed (if O2 is connected to the Each Gas Module is provided with an ID-PROM. The ventilator). ID information can be read by the Servo-i System. If the ventilator has continually been in use for a long time, the measured O2 concentration may drop due to normal degradation of the O2 cell. This will activate Connector muff a nuisance alarm. For further information, refer to the The Connector Muff connects the Gas Module User's manual, chapter section 'O2 cell adjustment'. outlets to the Inspiratory Pipe inlet. Note: Pre-use check is recommended to use to calibrate the O2 cell. Inspiratory pipe An ID PROM is integrated into each O2 cell. Its ID information and remaining lifetime can be read by the The Inspiratory Pipe leads the gas from the Servo-i. Connector Muff to the Inspiratory Outlet. The Inspiratory Pipe comprises: • Housing and locking lever for the O2 Cell with its bacteria filter. • Housing for the Safety Valve. • Connection for measurement of inspiratory pressure. The pipe is provided with internal flanges with the purpose to improve mixing of O2 and Air. 3-4 Service Manual Revision 02
  • 23. Servo-i Ventilator System Description of functions Temperature sensor • The pressure inside the inspiratory pipe is above A Temperature Sensor is integrated into the 117 ±7 cm H2O. This is an extra safety function and connector on top of the O2 Cell. This sensor this situation will normally not occur. measures the temperature inside the Inspiratory • The safety valve will also be opened by some other Section. alarms, e. g. the Out of gas-alarm. The output signal, corresponding to the temperature During startup, the pull magnet is electrically in the Inspiratory Section, is used for regulation of activated so that the pull magnet axis is pushed up the Internal Fan. The electronics for this regulation is (with a clicking sound). This is the normal operational located on PC 1775 Plug-and-play back-plane. position of the pull magnet; the Safety Valve is normally kept closed. Inspiratory pressure tube The safety valve opening pressure is calibrated to 117 ±3 cm H2O during each Pre-use check. The Inspiratory Pressure Tube connects the Inspira- tory Pipe with the Inspiratory Pressure Transducer. A bacteria filter protects the pressure transducer on Inspiratory outlet PC 1781 Pressure Transducer from contamination. Maintenance including exchange of bacteria filter 22 mm / 15 mm tube connector for the inspiratory tube of the patient breathing system. 3 according to User´s manual. The bacteria filter must also be replaced during the 'Preventive maintenance'. PC 1780 Pneumatic back-plane Interconnecting board including connectors for cables to the Gas Modules as well as to the Safety Safety valve Valve and to the O2 Cell and the Temperature The movable axis of the Safety Valve Pull Magnet Sensor. controls the opening and closing of the safety valve membrane in the Inspiratory Pipe. The pull magnet is electrically activated (closed) from the main block Expiratory Channel. SVX9016 When the Safety Valve is not activated, the weight of the pull magnet axis, in combination with the design of the valve membrane, pushes the pull magnet axis downwards. This actuates the Safety Valve to be opened and the inspiratory gas is let out from the Inspiratory Pipe via the Safety Outlet thus enabling a decrease in the inspiratory pressure. The Safety Outlet is covered by a plastic grid. This is normal safety (pop-off) function. The opening conditions for the safety valve are: • The ventilator is switched Off or Standby. • The pressure inside the inspiratory pipe is 5 cm H2O above the preset Upper Pressure Alarm limit. This condition is controlled by the Monitoring subsystem. • The pressure inside the inspiratory pipe is 7 cm H2O above the preset Upper Pressure Alarm limit. This condition is controlled by the Breathing subsystem. Revision 02 Service Manual 3-5
  • 24. Description of functions Servo-i Ventilator System Expiratory section Ultrasonic flowmeter Functional Main Blocks diagram marking: 'E' The Ultrasonic Flowmeter is a measuring device for the expiratory gas flow, using ultrasound technique The main block Expiratory Section conveys the with two ultrasonic transducers/recievers. breathing gas from the patient breathing system to The measuring process is controlled from the main the Expiratory Outlet. It comprises: block PC 1784 Expiratory Channel. • Measurement of expiratory flow • Connection for measurement of expiratory pressure. • Controlling element for the regulation of expiratory pressure. Expiratory cassette 3 The expiratory gas conveying parts and PC 1786 Expiratory Channel Cassette are integrated into one part – the Expiratory Cassette – which can be easily removed for cleaning or exchange. See Servo-i SVX9018 Ventilator System – User’s manual. The expiratory cassette can be interchanged between different Servo-i systems. A Pre-use check is always required after exchanging the expiratory cassette. The left hand side transducer is sending out ultrasonic sound that is reflected against the inner PC 1786 wall of the expiratory channel. The ultrasonic sound Ultrasonic Expiratory Ultrasonic is recieved by the right hand side transducer now transducer channel cassette transducer acting as a reciever. The time from sending to recieving ultrasonic sound in downstream expiratory gas flow is measured. Then the right hand side transducer (earlier recieving) is sending out ultrasonic sound upstream the expiratory gas flow. The ultrasonic sound is recieved Outlet Inlet by the left hand side transducer now acting as a reciever. The time from sending to recieving ultrasonic sound in upstream expiratory gas flow is SVX9017 measured. The time difference between the downstream and Heating Bacteria Expiratory pressure the upstream time measurements provides flow foil filter tube connector information. A temperature sensor inside the cassette measures the expiratory gas temperature. This temperature Expiratory inlet measurement is also used when calculating the 22 mm / 10 mm tube connector for the expiratory expiratory flow. tube of the patient breathing system. The inlet is designed to make condensed water drip out and allow use of a water trap for such water to be collected. Expiratory inlet bacteria filter can be connected to protect the cassette from contamination. Heating foil An electrical Heating Foil applied on the outside of the expiratory pipe where the Ultrasonic Flowmeter is situated. The purpose of the Heating Foil to reduce condensation and maintain a stable temperature in the expiratory gas. 3-6 Service Manual Revision 02
  • 25. Servo-i Ventilator System Description of functions Bacteria filter and expiratory pressure tube PC 1785 Expiratory channel connector Via a Bacteria Filter inside the cassette, the The PC 1785 Expiratory Channel Connector is a Expiratory Pressure Tube connects the cassette to connector board including signal filters that is the Expiratory Pressure Transducer. The filter and mounted in the expiratory cassette compartment. the connector are integrated parts of the cassette. It connects to PC 1786 mounted in the Expiratory The filter protects the transducer on PC 1781 Cassette when the cassette is docked to the Pressure Transducer from contamination. expiratory cassette compartment. Expiratory valve PC 1770 Main back-plane The Expiratory Valve consists of a membrane in the Interconnection board for the PC boards in the lower cassette that is operated by the axis of the part of the patient unit. Expiratory Valve Coil. The valve is fully open as long as no power is supplied to the coil. The ventilators System ID (Serial No.), configuration, time stamp for preventive maintenance, etc, is stored Operating capacity for the membrane is estimated to in an EEPROM on PC 1770. Thus, when replacing 10.000.000 breathing cycles. When this limit is passed or if the membrane for some reason has PC 1770, a spare part that is factory programmed for the concerned ventilator must be used. 3 become defective, it must be replaced. Refer to instructions in chapter 'Disassembling and As the preventive maintenance time stamp will be assembling'. reset when replacing PC 1770, a new time stamp must be set via the Biomed menu. In order to make Remaining operating capacity (in %) for the this new time stamp correct, the preventive membrane can be shown in the Status window. maintenance must be performed. Refer to chapter Select Status / Exp. cassette to check 'Remaining 'Preventive maintenance'. membrane capacity'. The operating capacity meter must be reset after replacement of the membrane. Pressure transducers Expiratory valve coil Functional Main Blocks diagram marking: 'T' The movable axis of the Expiratory Valve Coil controls the opening of the Expiratory Valve by PC 1781 Inspiratory pressure transducer pushing the valve membrane into desired position. The power supply to the coil is regulated so that the The pressure, conveyed via the pressure tube remaining pressure in the patient system, towards connected to this block, is led to and measured by the end of the expiration time, is kept on the PEEP its differential pressure transducer. With differential level according to front panel setting. reference to the ambient pressure, the output signal is proportional to the measured pressure thus giving a linear measurement in the range -40 cm H2O to +160 cm H2O. Expiratory outlet with expiratory one-way valve The gas from the patient system leaves the ventilator Technical limitation: Pressure exceeding ±400 cm via this Expiratory Outlet. Backflow via the cassette H2O must be avoided. is prevented by the Expiratory One-Way Valve. Its Includes an ID PROM. The ID information can be rubber membrane and valve seat are integrated parts read by the Servo-i System. of the Expiratory Outlet. PC 1781 Expiratory pressure transducer PC 1786 Expiratory channel cassette Function identical to PC 1781 Inspiratory Pressure The PC 1786 Expiratory Channel Cassette is a Transducer. connection board, integrated into the Expiratory Cassette, for the Ultrasonic Flowmeter and for the Heating Foil. It connects to PC 1785 mounted in the expiratory cassette compartment. Includes an ID PROM. The ID information can be read by the Servo-i System. Revision 02 Service Manual 3-7
  • 26. Description of functions Servo-i Ventilator System PC 1784 Expiratory channel Regulation of a constant Inspiratory flow during expiration time: The desired constant Inspiratory flow Functional Main Blocks diagram marking: 'F' value is the default or preset Bias flow value (see The main block Expiratory channel comprises User’s manual). microprocessor control to achieve measurement of This desired constant Inspiratory flow value is used expiratory flow. The output signal Exp. Flow is used to generate the flow reference signals Insp Flow Ref 1 in the main block Control. and Insp Flow Ref 2 with the same relation and same Electronics including microprocessor (µP) for handling as described above under ”Regulation of handling of: Inspiratory flow…” except this occurs during expiration time. • All electronic connections to and from the Expiratory Section functions. The electronics controlling the optional Servo Ultra Nebulizer is located on PC 1771 Control. • Measurement of airway pressures in both Inspiratory Section and Expiratory Section. Includes an ID PROM. The ID information can be read by the Servo-i System. • Control of the Safety Valve functions in the 3 Inspiratory Section. A thermistor on PC 1784 monitors the temperature Note: The System SW must be re-installed if PC 1771 is replaced. inside the Patient Unit. An alarm is activated if the A lithium battery on PC 1771 power supplies the temperature is 77 ±5 °C (170 ±9 °F) or higher. internal memory on the PC board. If the battery on PC 1771 is disconnected or if the battery voltage is Includes an ID PROM. The ID information can be too low, user default configurations made via the read by the Servo-i System. Field Service System (FSS) and Pre-use check Note: The System SW must be re-installed if PC results including transducer calibrations will be 1784 is replaced. erased. The lithium batteries must be replaced after 5 years. PC 1771 Control PC 1772 Monitoring Functional Main Blocks diagram marking: 'C' Functional Main Blocks diagram marking: 'M' The main block Control comprises microprocessor control of Breathing pattern for all different The main block Monitoring comprises microprocessor ventilation modes. (µP) calculation of parameters and monitoring of alarm limits with control of alarms (as well as back- Electronics including microprocessor (µP) control to up alarm). The main block Monitoring cooperates achieve: with the Loudspeaker in the User Interface. 1. Regulation of Inspiratory flow which is used The PC 1772 Monitoring handles all supervision and during inspiration time in Volume Control (VC) alarms in the system. It activates pressure reducing mode. mechanisms, including activation of the safety valve, 2. Regulation of Inspiratory pressure which can be in case of excessive breathing system pressure. used during inspiration time in any mode. All alarms are conveyed and displayed on the front 3. Regulation of a constant Inspiratory flow which is panel and the alarm sound is also generated. In case used during expiration time in all modes. of malfunction in the loudspeaker located on PC 1777 Panel, a back-up sound generating device 4. Respiratory timing pattern including frequency as (buzzer) on PC 1772 will be activated automatically. well as distribution of the duration for Inspiration This buzzer is monitored by a microphone at startup time, Pause time and Expiration time according and during the Pre-use check. to front panel settings. The following voltages are supervised: 5. Regulation of Inspiratory flow during inspiration time. The desired total Inspiratory flow value • +24 V according to front panel settings is used to • +12 V generate the flow reference signals Insp Flow Ref 1 and Insp Flow Ref 2. The level relation between • -12 V these two flow reference signals depends on the • +5 V desired O2 concentration according to front panel setting. Insp Flow Ref 1 and Insp Flow Ref 2 are • +3.3 V. used for the control of its respective Gas Module (Air and O2). 3-8 Service Manual Revision 02
  • 27. Servo-i Ventilator System Description of functions The buzzer on PC 1772 Monitoring generates the Mains inlet alarm signal in case of +5 V or +3.3 V power failure. Inlet for mains power supply including grounding The buzzer and +5 V / +3.3 V failure logic is powered connection. by back-up capacitors in case of power failure. The alarm signal used by the optional 'Alarm output The Servo-i System will automatically adjust to the connection' is generated on PC 1772. connected mains power if the mains power is within specified range. No voltage or frequence setting is PC 1772 also contains a barometric transducer and required. the measured barometric pressure is supplied to the other sub-units in the system. The mains inlet is equipped with two mains power fuses, F11 and F12, rated 2.5 A. Trending of measured parameters are performed by Monitoring. A thermistor on PC 1772 monitors the temperature AC/DC Converter inside the Patient Unit. An alarm is activated if the Converts the connected AC Power (inlet voltage temperature is 77 ±5 °C (170 ±9 °F) or higher. 85–250 V AC) to the internal DC supply voltage Includes an ID PROM. The ID information can be +12 V_Unreg. read by the Servo-i System. 3 Note: The System SW must be re-installed if PC 1772 is replaced. PC 1778 DC/DC Standard connectors A lithium battery on PC 1772 power supplies the Converts the internal DC supply voltage +12 V_Unreg internal memory on the PC board. If the battery on into the following internal DC supply voltages: PC 1772 is disconnected or if the battery voltage is • +24 V too low, all logs and Pre-use check results including transducer calibrations will be erased. The lithium • +12 V batteries must be replaced after 5 years. • -12 V • +5 V Power supply • +3.3 V Functional Main Blocks diagram marking: 'P' All standard connectors are located on this board. The main block Power Supply comprises conversion The connectors are the following: of mains power to internal power supply as well as • N26 – External +12 V DC supply input. The the Module unit-connections for optional Battery connectors is equipped with a fuse F1, rated 10 A. modules and/or other optional modules. • N27 – Optional equipment. The power modes in the Servo-i System are: • N28 – Control cable. • At Power up, i. e. when the On/Off switch is turned On, all internal voltages will be enabled. • N29 – RS232. • At Power down, the Power supply system will Pin configuration and signal names can be found in deactivate the hardware signal Power_Good.H, chapter 'Diagrams'. and at the same time keep the internal voltages +5 Includes an ID PROM. The ID information can be V and +3.3 V for at least 1 ms, in order to let the read by the Servo-i System. different subsystems save their current settings in non-volatile memory. Power down can be caused by: PC 1775 Plug-and-play back-plane – Turning the On/Off switch Off. Connects the Optional Modules that are inserted in – Mains failure and no back-up battery connected. the Module Unit. – The system is powered from a battery, but the PC 1775 also controls: battery voltage is too low for proper operation of the system. • Charging / discharging of the Battery modules. In this Off mode, only charging of Battery modules • Switching between Mains / Battery / External 12 V is enabled (if the system is connected to mains). power supply. All other circuitry is un-powered. • Internal fan using input signals from the • In Standby all circuitry is powered from the Power Temperator sensor in the O2 cell connector. supply, but no breathing will be active. The operator can set all parameters, including Includes an ID PROM. The ID information can be breathing mode, during Standby. read by the Servo-i System. Revision 02 Service Manual 3-9
  • 28. Description of functions Servo-i Ventilator System Module unit Battery modules (optional) Connection slots for 6 optional modules, e. g. Battery The Battery module is rated 12 V, 3.5 Ah. Battery modules or CO2 Analyzer module. backup time is approx. 0.5 hour/battery. Up to six backup Battery modules can be connected to the Internal fan Module unit. The Internal Fan forces cooling air through the Patient Unit. The cooling air flow inside the Patient Unit is indicated in the 'Functional Main Block Diagram'. The cooling air outlets are located in the expiratory section. The Internal Fan is controlled by the Temperature Sensor in the O2 cell connector via electronics on SVX9019 PC 1775 Plug-and-play back-plane. The fan will start with half effect at approx. 33 °C Press the battery power symbol button to check the 3 (91 °F) and with full effect at approx. 43 °C (109 °F). When the temperature drops below approx. 37 °C battery status. The lit sections of the battery power scale show remaining capacity. (99 °F), the fan turns to half effect and when the temperature drops below approx. 27 °C (81 °F), • If no section is lit, the battery is fully discharged, the fan stops. e.g. due to long storage time, and requires up to 12 hours/battery charging time. The air inlet is protected by a filter that must be cleaned or replaced during the 'Preventive • If one section is lit or flashing, the battery requires maintenance'. approx. 3 hours/battery charging time. The battery lifetime is limited and the batteries must Optional PC board slots thus be replaced after 3 years. Manufacturing date Functional Main Blocks diagram marking: 'X' (year-week) is printed on the battery label. For optional equipment, the Servo-i is equipped with Each battery includes an ID PROM. The ID two extra PC-board slots. information can be read by the Servo-i System. The optional Alarm output connector (see below) is mounted in one of the extra PC-board slots. CO2 Analyzer module (optional) Alarm output connector (optional) The CO2 Analyzer module is an optional accessory that is connected to the Module unit. Functional Main Blocks diagram marking: 'A' The CO2 Analyzer option allows for continuous PC 1789 Remote alarm connector containing the monitoring shown in a waveform (capnogram) and optional function 'Alarm output connector' is mounted as numericals on the screen. in the extra PC-board slot located below PC 1778 DC/DC Standard connectors. The CO2 Analyzer module is, via a cable, connected to a Capnostat sensor mounted on an airway The Alarm output connector enables connection of an adapter at the Y-piece. The sensor uses a solid external alarm signal system to the Servo-i System. state and IR based optical system with no moveable High and medium priority alarms are transferred, and parts. It measures the difference between a reference the alarm output signal is active as long as the audio light beam and one filtered for CO2 wavelength. alarm is active on the ventilator. The Alarm output connector has two contact The 'CO2 Analyzer'- function must be enabled in the functions: NO (Normally Open) and NC (Normally configuration software. Closed). In an alarm situation the open contact will close and the closed one will open. The contacts are independent of polarity and can be used both with Control cable AC and DC systems. This Control Cable connects the Patient Unit and the Pin configuration and signal names in P67 – Alarm User Interface. The cable can be partly winded up output connector can be found in chapter 'Diagrams'. under a rubber cover on the rear of the User The 'Alarm output'- function must be enabled in the Interface. configuration software. For further information, refer to the 'Alarm output connector – Reference Manual' 3 - 10 Service Manual Revision 02
  • 29. Servo-i Ventilator System Disassembling and assembling Only personnel trained and authorized 4. Disassembling and by Maquet shall be permitted to perform assembling installation, service or maintenance of the Servo-i. General .............................................................. 4 - 2 Make sure to prepare the Servo-i properly before Preparations ...................................................... 4 - 2 disassembling and assembling. Refer to section Handling PC boards .......................................... 4 - 2 'Hazard notices' in chapter 'Important'. Replacing PC boards ........................................ 4 - 2 Any service or maintenance must be noted in a log book. Assembling guidelines ...................................... 4 - 2 Discard disposable, replaced and left-over parts Tightening torque ........................................... 4 - 2 in accordance with appropriate industrial and environmental standards. Threadlocking adhesives ............................... 4 - 2 After any installation, maintenance or service User Interface .................................................... 4 - 3 intervention in the Servo-i, perform a 'Pre-use PC 1777 Panel ................................................ 4 - 4 check'. Refer to the 'Servo-i Ventilator System – User's Manual' for details. Backlight inverter ........................................... 4 - 4 TFT Display ..................................................... 4 - 4 Backlight lamps .............................................. 4 - 5 Touch screen assembly ................................. 4 - 6 4 Patient Unit ........................................................ 4 - 8 Front cover ..................................................... 4 - 8 PC 1771, PC 1772 and PC 1784 ................... 4 - 9 AC/DC Converter ........................................... 4 - 9 Module unit including PC 1775 ...................... 4 - 10 PC 1778 DC/DC Standard connectors ...... 4 - 11 Internal fan ...................................................... 4 - 11 PC 1789 Remote alarm connector ................ 4 - 12 PC 1770 Main back-plane ............................. 4 - 12 Inspiratory channel ......................................... 4 - 13 Safety valve membrane .................................. 4 - 13 PC 1780 Pneumatic back-plane .................... 4 - 13 Gas modules .................................................. 4 - 14 PC 1785 Expiratory channel connector ......... 4 - 15 Expiratory valve coil ....................................... 4 - 15 Expiratory cassette membrane ...................... 4 - 16 Fixed battery module ..................................... 4 - 18 Control cable ..................................................... 4 - 18 Revision 02 Service Manual 4-1
  • 30. Disassembling and assembling Servo-i Ventilator System General Replacing PC boards Disassembling of the main units in the Servo-i The Servo-i software is distributed on different System is described in this chapter. If not stated subsystems, located on the following PC boards: otherwise, the assembling procedure is the reverse • PC 1771 Control of the described disassembling procedure. • PC 1772 Monitoring The illustrations in the Servo-i Spare Parts List are very useful as a guide when disassembling and • PC 1784 Expiratory Channel assembling the Servo-i System. • PC 1777 Panel. When delivered as spare parts, these PC boards are equipped with a 'System SW version' that may differ from the version on the unit to be repaired. Preparations To keep the 'System SW version' used prior to the Before disassembling or assembling the Servo-i: PC board replacement, a 'SW version update card' with the applicable 'System SW version' must be • Set the On / Off switch on the User Interface to available for re-installation purposes. Off. For functionality enhancement, the latest released • Disconnect the mains power cable. version of the System SW is always recommended. • Disconnect the gas supplies (wall and/or tank). Before installing a new 'System SW version' on a unit, • Disconnect Battery modules. ensure that the software is fully compatible with all HW-, SW- and mechanical components in the unit. 4 • Make sure that all gas conveying parts are cleaned according to instructions in the If any compatibility conflicts are apparent this will be noted on the 'MAQUET Critical Care SW download' 'Servo-i Ventilator System – User's manual'. web site. After any service intervention in the Servo-i, perform a 'Pre-use check' according to Assembling guidelines instructions in the 'Servo-i Ventilator System – User's manual'. The Servo-i system specifications allow unit operation also during patient transportation. All parts of the User Interface and the Patient Unit assembled with screws and nuts are therefore tightened with a specified torque and secured with threadlocking Handling PC boards adhesives. The PC boards contain components that In order to maintain these specifications over time, are highly sensitive to static electricity. it must be ensured that after any service intervention Those who come into contact with removed parts are re-assembled and secured circuit boards containing sensitive according to instructions. Make sure to follow the components must take certain guidelines stated below. precautions to avoid damaging the components (ESD protection). Tightening torque When working with ESD sensitive components, always use a grounded wrist band and grounded • Thread size M3: 0.95 ±0.05 Nm work surface. Adequate service tools must also be • Thread size M4–M6: 3.1 ±0.1 Nm. used. PC boards (spare parts) must always be kept in protective packaging for sensitive electronic device. Threadlocking adhesives PC boards must not be inserted or removed while • Electrolube Bloc'Lube BLV15ML® on threads in the mains power or battery power is applied to the contact with PC boards. PC boards. • Loctite 243® on all other threads. Remove and insert the PC boards very carefully to Note: Threadlocking adhesive is not required on avoid damage to the connectors. Heli-Coil® screw thread inserts as these screw thread-inserts have a self-locking function. 4-2 Service Manual Revision 02
  • 31. Servo-i Ventilator System Disassembling and assembling User Interface H 6 H To separate the front panel section from the rear cover: • Disconnect the control cable (1). • Remove the screws (2). • Lift off the rear cover from the front panel section. All parts inside the front panel section are now accessible. With power supply connected to the Servo-i, there are energized electrical components inside the unit, e. g. the backlight lamps that are supplied with 660 V by the Backlight Inverter. All personnel must exercise extreme caution if fault tracing or adjustments are performed with power supply connected and with the user interface rear cover removed. 4 SVX9020 H H The main parts of the User Interface are: • Rear cover (3). • PC 1777 Panel (4). • Backlight Inverter (5). • Support plate (6). • TFT Display (7) including Backlight lamps. • Touch screen assembly (8). SVX9021 9 ; = ? @ Revision 02 Service Manual 4-3