Diosynth Evaporator Project and Construction Presentation.

1. DDiioossyynntthh -- MMeerrcckk
EEvvaappoorraattoorr
August 2009 to October 2010

2. EEvvaappoorraattoorr
Project Scope
• An Evaporator System was required to remove the organic solids from the waste
stream generated by Porcine Heparin batch production process. The objective is to
vaporize the water and separating from the concentrated solids (~ 45% solids) stream
that will be sent for landfill. The evaporated water must be condensed and will be sent
for further downstream on-site waste treatment prior to discharge to the Sabesb sewer.
• Each digestion sub batch consists of 36,000 kgs of Mucosa. The site currently
produces six batches per week with batches completing digestion from Monday night
through to Thursday. The maximum number of batches per week is currently six, but
may be increased to 8 batches per week when about 20 % of ribbons are added to the
mucosa. Processing of ribbons in Mucosa will increase the peptone volume by 25%.
• If required, then vendor to include a CIP skid with holding tank.
• The Evaporator and associated equipment shall be in continuous operation 365 days
per year except when cleaning and maintenance is required.
• The Supplier should therefore consider the following supply as a minimum:
• Complete engineering design; lay out of the system, specifications and process
responsibility for the complete evaporator system package. Civil and structural design
with will be done by a third part. Vendor should include design review man hours.
• Supply of the major equipment and critical items.
• Control system and software.
• Any proprietary or custom equipment as part of the evaporator package.

3. EEvvaappoorraattoorr
Project Functional Chart
GES
Manager
corporate
Procurement
Safety
Supervisor
Document
Control
Mechanical
Technician
Cost Control
Cash Flow
Civil
Engineer
Planning
Engineer
JJ
Engineering
Consulting
SHE
Director
corporate
SHE
Manager
E&I
Technician
Safety
Technician
Construction-
Assembly
Team
GES Project
Support
corporate
Utilities
Operator

4. EEvvaappoorraattoorr
Conceptual Design, 1rst draft

5. EEvvaappoorraattoorr
Civil Works

6. EEvvaappoorraattoorr
Follow-Up at Supplier

7. EEvvaappoorraattoorr
Follow-Up at Supplier

8. EEvvaappoorraattoorr
Unloading and Positioning Equipment

9. EEvvaappoorraattoorr
Unloading and Positioning Equipment

10. EEvvaappoorraattoorr
Unloading and Positioning Equipment

11. EEvvaappoorraattoorr
Equipment Assembly

12. EEvvaappoorraattoorr
Equipment Assembly

13. EEvvaappoorraattoorr
Equipment Assembly

14. EEvvaappoorraattoorr
Equipment Assembly

15. EEvvaappoorraattoorr
Equipment Assembly

16. EEvvaappoorraattoorr
Control System

17. EEvvaappoorraattoorr
Site Master Plan
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18. EEvvaappoorraattoorr
Project Overall Schedule
Order
Kick-Off
Start Quotation up
Negotiation
Construction - Assembly
Commissioning
Total Investment: US$ 1,5 Millions