Diesel Forum Presentation

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Diesel Forum Presentation - Presentation Transcript

  1. Adam Gryglak, Lead Diesel Engineer
    Ed Waszczenko, Engine Durability Engineer
    Scott DeRaad, NVH Engineer
  2. LEADERSHIP
    F-Series: Best selling truck in U.S. for 32 years; in Canada for 43 years
    33 million sold in 60 years
    Largest customer base: 9 million strong
    More trucks on road with 250,000 miles
  3. SUPER DUTY CUSTOMER
    • 60% of commercial segment drives Super Duty
    • They build America’s infrastructure
    • Wyoming energy company tows 21,000 lbs to
    natural gas wells
    • Florida utility company tows “swamp
    buggies” and goes off-road
    • Texas construction firm hauls away thousands
    of pounds concrete
    • Chassis cab upfitted as fire trucks, dump trucks
    tow trucks, aerial trucks
  4. DIESEL TECHNOLOGY
    Designed and built by Ford
    New compacted graphite iron block v. cast iron
    Aluminum cylinder heads v.
    cast iron
    Innovative inboard exhaust and outboard intake architecture
    Industry-first single-sequential turbo housed in the “V” of the engine block
    30,000 psi high-pressure fuel system
    Compatible with B20 Biodiesel
    Tested to 250,000 miles
    111 powertrain patents
  5. TWICE THE STRENGTH,
    MINUS THE WEIGHT
    Compacted graphite iron block
    contributes to 160-pound lighter total engine
  6. INBOARD EXHAUST
    Outboard Exhaust
    vs.
    Inboard Exhaust
    Smarter Design. Greater Efficiency.
    Better Performance.
  7. SINGLE SEQUENTIAL TURBO
    One impeller, two wheels
    More responsive
    Seamless transition
    Two turbos. One package.
  8. 30,000 PSI HIGH PRESSURE
    FUEL SYSTEM
    Common-rail System
    Rigorous testing. Proven durability.
  9. ALUMINUM CYLINDER HEADS
    Reduced weight
    Six head bolts
    Dual water jackets
  10. NOISE VIBRATION HARSHNESS
    Keeping it Quiet
    Twin pilot combustion
    Robust turbo mount
    Tuned acoustic covers
    Composite oil pan
    Inboard exhaust –
    less radiated noise
  11. EASY TO WORK ON
    Cab-on service capability
    External fuel injectors, lines, glow plugs
    Spin-on oil filter
    Repair time reduced by:
    Turbo – 4.5 hours
    EGR cooler – 5.2 hours
    High pressure fuel pump – 4.7 hours
    DEF refill timed to oil
    change interval
    Less Down Time
    + Greater Productivity
    Better Bottom Line
  12. TESTED FORD TOUGH
    • Extensive CAD, CAE testing prior to
    hardware tooling
    • Data driven analysis incorporating:
    - Previous warranty data
    - Customer data to develop real-world
    test programs: driving styles, road
    types, vehicle usage
    • 250,000-mile durability lab tests
    • Thousands of hours in over-boosted,
    over-pressurized, overloaded conditions
    • 30-day running at maximum speed, boost
    • Started engine below zero 2,600 times
    • Thermal shocking: alternating hot,
    frigid fluids
    • Simulated 10 year use in arctic conditions
    • Field testing on torturous roads, courses
  13. BUILT FORD TOUGH
    • Built at Chihuahua Engine Plant
    • Clean room manufacturing environment
    • CAD/CAE manufacturing lay-out to
    maximize plant efficiency
    • Extensive assembly personnel training
    • Flexible manufacturing capability
    • Data-driven Quality Operating Systems
    • In-plant dynamometer test stations
    • Prototype builds exceeded quality
    metrics
  14. DIESEL TAILPIPE EMISSION STANDARDS
  15. SELECTIVE CATALYTIC REDUCTION
  16. THE WHOLE PACKAGE

+ Ford Motor CompanyFord Motor Company, 2 months ago

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