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Clean Seal Automotive Hose 2015

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Clean Seal Automotive Hose

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Clean Seal Automotive Hose 2015

  1. 1. Clean Seal, Inc. AUTOMOTIVE HOSE
  2. 2.  Founded in 1978  Manufacturer/Distributor of high quality extruded rubber & plastic seals, springs, automotive hose, molded products, expanded foams, and trim moldings
  3. 3. Located in South Bend, Indiana
  4. 4. Large inventory of stock items in our climate controlled warehouse. We ship product fast!
  5. 5.  Clean Seal has been awarded the prestigious ISO 9001:2008 certification every year since 2002.
  6. 6. We have your specific HOSE SOLUTION! Transportation Industrial Marine Energy/Construction Automotive Military Ambulance
  7. 7.  Clean Seal is the innovator and problem solver for our customer’s needs  Our technical expertise sets us apart from the competition  We can work with your engineers to “ensure your company stays compliant with ever changing CARB, EPA and SAE standards.”  We stock millions of feet to reduce lead time  Clean Seal can ship stock items in 3-4 days
  8. 8. Markets served by Clean Seal®, Inc. We serve hundreds of industries worldwide
  9. 9. Product Overview • Low-Permeation Fuel Barrier Hose • Black Standard Heater Hose • Nomex World Spec Heater Hose • Gas Tank Fuel Fill Hose • Soft Wall Fuel Fill Hose • Low Perm Tier III Carb Hose • SAE39R9 CARB LEV II Approved Hose • Standard Premium Fuel Line • Gas Tank Vent Hose • Air Conditioning Hose • Molded Hoses • Heavy Duty Air Hose • Push-On Air Hose • Windshield Wiper/Vacuum Tubing • Engine Coolant Hose
  10. 10. Fuel, A/C, Engine Coolant and Air Hoses
  11. 11.  Members of the Society of Automotive Engineers  Work directly with California Air Resources Board (CARB) and the EPA on changing standards for our varied customers  Meet regularly with groups like the RVIA Codes and Standards leadership to help keep clients compliant and up-to-date on all current and future federal regulations  Our location in South Bend, IN provides us the ability to ship quickly and efficiently across the U.S. and Canada
  12. 12. Technical specifications that need to be met from the customer’s perspective:  CARB, EPA, and SAE standards for both low pressure and fuel injection applications  Quality spec reports and testing results on all hoses provided  Provide all current CARB, EPA, and SAE documents verifying products are approved for specified use
  13. 13. We provide test data from the manufacturer…
  14. 14. The Challenge:
  15. 15. CARB EVAPORATIVE EMISSIONS (Handheld)  Applies to small engines < 80 cc  Typical equipment includes string trimmers, leaf blowers, and chainsaws CARB Evaporative Emissions Regulations Section 2754
  16. 16. Performance Requirements Section 2754(a) Design Requirements Section 2754(b) Effective Date Model Year Diurnal Standard Grams HC/day Fuel Hose Permeation Grams ROG/m 2 /day Fuel Tank Permeation Grams ROG/m 2 /day Carbon Canister or Equivalent Butane Working Capacity Grams HC 2006 None 15 None None 2007 through 2011 1.20 + 0.056*tank vol. (liters) 15 2.5 Specified in TP-902 2012 0.95 + 0.056*tank vol. (liters) 15 1.5 Specified in TP-902  Applies to equipment other than walk-behind mowers with engines > 80 cc to < 225 cc CARB EVAPORATIVE EMISSIONS (Small Non-Handheld) CARB Evaporative Emissions Regulations Section 2754
  17. 17. CARB EVAPORATIVE EMISSIONS (Small Non-Handheld) Performance Requirements Section 2754(a) Design Requirements Section 2754(b) Effective Date Model Year Diurnal Standard Grams HC/day Fuel Hose Permeation Grams ROG/m 2 /day 2006 None 15 2007 and 2008 1.3 N/A 2009 1.0 N/A  Applies to walk-behind mowers with engines > 80 cc to < 225 cc CARB Evaporative Emissions Regulations Section 2754
  18. 18. The Solution:
  19. 19. • Cost Effective • High performance to meet CARB and EPA emission requirements • Hoses are available either formed or in bulk quantities • Available in either reinforced or non-reinforced constructions Multi-Layer Technology Optimizes Emissions Performance
  20. 20. Nitrile Core THV Barrier Tie Layer Optional Reinforcement CSM Cover Hypalon is a registered trademark of Dupont Corporation CARB Executive Order G-05-018  Suitable Low-permeation replacement for most SAE J30R7 applications  Nitrile Rubber Interior – Designed for improved sealing  Hose Cover – CSM (Hypalon®) for excellent durability, weathering and ozone resistance – Flammability - Self extinguishing – Temperature resistance to 100ºC continuous
  21. 21.  Suitable Low-permeation replacement for most SAE J30R9 applications  FKM Rubber Interior – Very Good Sour Fuel Resistance – Designed for improved sealing – Minimized “wicking” – FKM rubber for excellent durability and Maximum fuel resistance  Hose Cover – CSM (Hypalon®) for excellent durability, weathering and ozone resistance – Flammability - Self extinguishing – Temperature resistance to 100ºC continuous EPA Certified by Design (per 40CFR §1051.110 (b) FKM Core THV Barrier Tie Layer Optional Reinforcement CSM Cover Meets requirements of SAE J30R12
  22. 22.  Variety of hose printing options to aid in assembly applications  Superior quality, durability & sealing  High performance barrier materials  Optional expanded hose ends provide economic solutions by reducing material requirements and easing assembly installation effort FORMED HOSES… Our molded hoses come in a wide range of shapes and size requirements. These hoses can be made for use in fuel systems meeting the various SAE30R7, SAE J1527, and the CARB LEV II fuel ratings required. Many of the more traditional SAE20R3 D2 and the SAE20R1 Class B engine coolant molded hoses are also available.
  23. 23. Product Advantages  Extensive knowledge in the fuel hose industry, with a history of working with CARB and EPA  We are the leaders in small diameter barrier hose products for the automotive industry  Flexibility to provide a variety of hose reinforcement options  Bulk supplied product or cut-to- length fuel hose available  Mandrel formed barrier hose options to meet installation needs
  24. 24. Packaging Options…  Flexibility to provide a variety of packaging options for: • Bulk Hose • Cut to Length hose • Formed hoses • Assemblies  Packaging options include: • Reels • Expendable Packaging • Returnable Packaging
  25. 25. Black Standard Heater Hose A replacement for hose on most cars and light trucks. This standard grade hose meets SAE20R3 Class D2 spec for normal duty service. Withstands the abuse of corrosive solutions and additives. Resists weathering to provide a long, trouble-free service life. Application: Heater Style: Black Grade: Black Standard Specifications: SAE20R3 Class D2 Cover Color: Black Construction- Tube: EPDM Reinforcement: Two Spiral Polyester Cover: EPDM Temperature Resistance: -40 Degrees F to +212 Degrees F
  26. 26. Application: Heater Style: Black Grade: Black Standard Specifications: WSEM96D34-A4 Cover Color: Black Construction- Tube: EPDM Reinforcement: Two Spiral Polyester Cover: EPDM Temperature Resistance: -40 Degrees F to +212 Degrees F Nomex World Spec Heater Hose A replacement for OE hose on all FORD cars, as well as heavy and light trucks chassis. This high quality hose is made from flame retardant Nomex materials and meets or exceeds WSEM96D34-A4 for higher under hood temperatures. Withstands the abuse of corrosive solutions and additives. Resists weathering to provide a long, trouble-free service life.
  27. 27. Gas Tank Fuel Fill Hose Designed for connection between gas tank and filler neck on automotive vehicles. This special hose handles leaded, unleaded, alcohol-added, diesel, and ethanol based fuels. Resists heat, weather, abrasion and ozone. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Fuel Line Gas Tank Filler N/A SAEJ1527 Type A2 Black with Red Stripe Nitrile Spiral Polyester Cord Poloychloropene 257 Degrees F
  28. 28. Soft Wall Fuel Fill Hose This hose meets the same standards as our gas tank fill hose, but is not wire re- enforced. It is an excellent product when used in a "straight run" from the fuel tank to the filler neck. This provides a production friendly connection application. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Fuel Line Gas Tank Filler N/A SAEJ1527 Type A2 Black with Red Stripe Nitrile N/A Poloychloropene 257 Degrees F
  29. 29. Standard Premium Fuel Line Designed for conveying most modern fuels in cars, trucks, buses, etc. Handles temperature ranges of -40 to +257 Degrees F. Withstands oil, grease, abrasion and ozone. An excellent product for all diesel based fuels. Meets or exceeds the burst requirements of the SAE30R7 specification. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Fuel Line SAE30R7 N/A SAE30R7 Black Nitrile Two Spiral Polyester Nitrile/PVC -40 Degrees F +257 Degrees F (+302 Degrees F Intermittent)
  30. 30. Low Perm Tier III Carb Hose Our low permeable fuel line is more cost efficient alternative for those companies wanting to meet the California Air Resources Board (CARB) requirements. While some applications are mandatory to meet the more stringent requirements listed under Executive Orders G-05-018. CARB LEV II Low Perm Hose is a suitable low- permeation replacement for most standard SAE30R7 applications. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Fuel Line 700 Series CARB LEV II Low Perm Hose N/A SAE30R7 CARB Tier III Black Nitrile Rubber THV Barrier CSM (Hypalon) -40 Degrees F +257 Degrees F Continuous
  31. 31. SAE30R9 CARB LEV II Approved Hose Our SAE30R9 Fuel Injection Hose has been approved by Executive Order C-U-05- 002 for use under the CARB LEV II specifications. This hose is also designed for the extremely high temperatures generated by today's fuel injection engines. This hose handles leaded, unleaded, alcohol added, diesel, and extended gasolines, resisting sour fuel oxidation. This product is designed for use in the RV, Off Road, and Mass Transit (Bus) Industries. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Fuel Line Fuel Injection (SAE30R9) N/A SAE30R9/CARB LEV II Black Fluroelastomer Two Spiral Aramid Fiber CSM -29 Degrees F +275 Degrees F (+302 Degrees F Intermittent)
  32. 32. Gas Tank Vent Hose A low pressure hose built to handle gasoline vapor, carbon monoxide exhaust fumes and engine heat. The cover resists oil, grease, abrasion and ozone, providing extended service life. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Fuel Line Gas Tank Filler N/A Similar to SAEJ30R7 Black Nitrile Two Spiral Polyester CSM 257 Degrees F
  33. 33. Air Conditioning Hose Air Conditioning Hose 4826 *Two Polyester Spiral Barrier Hose *J51 All Outside Diameters *Temperature Range -40 to +257 Degrees F *Compatible with: *R-12/R134A Refrigerants *Mineral Oil, PAG's *Meets J2064 "TYPE C Class II" Hose Performance *Low Volumetric Expansion *Dimensionally Stable *Flexible - Easy to Route
  34. 34. Heavy Duty Air Hose A multi-purpose hose designed for tough general service air and water applications. It features an EPDM tube and cover with a four spiral polyester reinforcement that keeps the hose kink resistant and flexible in extreme temperatures. The cover is resistant to abrasion, weathering and ozone. Rated at 200 to 300 PSI working pressure. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Air Heavy Duty Bulk Air N/A N/A Red EPDM Four Spiral Polyester EPDM -40 Degrees F to +212 Degrees F (not for steam use)
  35. 35. Windshield Wiper/Vacuum Tubing Low pressure EPDM tubing for windshield washers, vacuum and emissions systems for power accessories. Meets SAE J1037 specifications. Will not deteriorate from heat, weathering or ozone. Maintains its flexibility even at low temperatures. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Windshield Wiper/Vacuum N/A N/A SAE J1037 Black EPDM None N/A -40 Degrees F to +257 Degrees F (not for steam use)
  36. 36. Push - On Air Hose This high quality hose can be used by all industries. It has a Class A high oil resistant tube and cover that offers excellent resistance to oil and petroleum based products. It has excellent coupling retention. It holds the special fitting tightly and safely. With an easy push, the spiral hose design grips the fitting securely and maintains a constant internal holding action. The fitting will not give, even under full working pressure. Not recommended for unleaded gasoline. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Air Push-On Hose N/A N/A Black, Blue, Gray, Red, or Yellow Nitrile Two Spiral Aramid Fiber Nitrile/PVC Blend -30 Degrees F to +160 Degrees F (180 Degrees F Intermittent)
  37. 37. Engine Coolant Hose A general purpose, low pressure coolant and heater connector built for long lasting performance at temperature ranges of 0 to +212 Degrees F. Resists aging, ozone, chemicals and lubricants. Application: Style: Grade: Specifications: Cover Color: Construction Tube: Reinforcement: Cover: Temperature Resistance: Engine Coolant Black General Purpose Coolant SAEJ2006 Black Nitrile/SBR Blend 3 PLY Nylon Screen Nitrile/SBR Blend 0 Degrees F to +212 Degrees F
  38. 38.  For Engine Exhaust & Coolant Air Intake EPDM RUBBER
  39. 39.  Variety of Material, Construction, Forming and Packaging Options  Customer Focus  In-House Testing Capabilities  Capability to Meet the Needs of New Fuel Technologies  History of Working with SAE, EPA and CARB  Low-Cost, High-Performance Option Summary
  40. 40. AUTOMOTIVE HOSE Clean Seal®, Inc. offers an extensive line of Automotive Fuel Fill Hose, Gas Tank Vent Hose, Air Conditioning Hose and Molded Hose products. Let our hose expert assist you in meeting your spec requirements
  41. 41.  Clean Seal®, Inc. exhibits at many trade shows throughout the year so that we can continuously support our customers attending these shows. You can visit us at these or any of the shows listed on our website. • Pacific Design and Manufacturing Show • SEMA • CON-EXPO • NTEA - The Work Truck Show • The International Work Boat Show
  42. 42. Pink Heals "Cares Enough To Wear Pink“ is a great organization supporting women fighting cancer.
  43. 43. “Small opportunities are often the beginning of great enterprises” We look forward to working together to provide solutions for your projects!
  44. 44. Please contact us at : Clean Seal, Inc. 20900 W. Ireland Road South Bend, In. 46680 1-800-366-3682 1-574-299-1888 Visit our website @: www.cleanseal.com

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