1. OVERVIEW OF THE PIPELINE INDUSTRY
IN BRAZIL
CAPTURING PIPELINE OPORTUNITIES
MARCELO RENNÓ
Chairman, Pipeline Comittee
Brazilian Petroleum, Gas, and Biofuels Institute
Director, Petrobras / TRANSPETRO
2. DISCLAIMER
The presentation may contain forecasts about future events. Such forecasts
merely reflect the expectations of the Company's management. Such terms
as "anticipate“, "believe“, "expect“, "forecast“, "intend“, "plan", "project", "seek",
“should", along with similar or analogous expressions,
are used to identify such forecasts.
These predictions evidently involve risks and uncertainties, whether foreseen
or not by the Company. Therefore, the future results of operations may differ
from current expectations, and readers must not base their expectations
exclusively on the information presented herein.
The Company is not obliged to update the presentation/such forecasts in light
of new information or future developments.
3. TOPICS
The Brazilian pipeline sector
Opportunities
Achievements
Challenges
Rio Pipeline 2009 Conference and Exposition
Conclusions
5. THE BRAZILIAN PIPELINE SECTOR
PIPELINE NETWORK OF BRAZIL
CURRENT
Gas, Oil and Product Pipelines
Land: 7,000 km of oil and product pipelines
7,000 km of gas pipelines
Offshore: 4,000 km of rigid pipelines
5,000 km of flexible pipelines
Slurry Pipelines
1,500 km of slurry pipelines
6. THE BRAZILIAN PIPELINE SECTOR
FSRU - Floating Storage and Regasification Units
Pecém, Ceará
Pecém
Guanabara Bay, Rio de Janeiro
Rio de Janeiro
14. OPPORTUNITIES
ETHANOL PIPELINES
STRATEGIC MOTIVATION
Brazil has high potential for ethanol exports;
Increasing world interest in fuel ethanol
for socioeconomic, strategic and
environmental reasons;
Kyoto Treaty;
Excellence in ethanol logistics in Brazil, due
to 30 years experience in pipeline transportation;
Flex-Fuel technology: different percentage
of ethanol – gasoline.
15. OPPORTUNITIES
ETHANOL PIPELINES
TECHNOLOGICAL ADVANCES IN DISTRIBUTION
16. OPPORTUNITIES
ETHANOL PIPELINES
TRANSPORTATION OF ETHANOL IN PRODUCTS PIPELINE BY BATCHES
Product D Product C Ethanol Product B Product A
17. OPPORTUNITIES
ETHANOL PIPELINES
PETROBRAS’ PRODUCT AND ETHANOL PIPELINES UNDER CONSIDERATION
18. OPPORTUNITIES
ETHANOL PIPELINES
RIGHTS OF WAY FOR ETHANOL LOGISTICS AND PRODUCTION AREAS
Tocantins
Bahia
Mato
Grosso DF
Goiás
Minas
Gerais
Mato Grosso
do Sul Espirito
Santo
Areas Productivity:
Rio de Janeiro
São
Exceptional Paulo
Paraná
High
Good
Santa
Catarina
(*) Average for the next
10 years
Rio Grande
do Sul
Source: IDEA
20. OPPORTUNITIES
OIL PRODUCTS EXPANSION
MIDWEST PIPELINE
FROM TO LENGTH DIAMETER
(KM)
Curitiba Londrina 341 14
Londrina P Eptácio 10 12
P Eptácio Campo Grande 286 12
Campo Grande Rondonópolis 444 10
Rondonópolis Cuiabá 171 10
TOTAL 1,432 KM
Hi
dr
ov
ia
New Pipelines
Existing Pipelines
22. OPPORTUNITIES
SLURRY PIPELINE
SLURRY (ORE) Source: J. Chapman, PSI
PIPELINES
IN BRAZIL
More than 1,500 km in
operation;
First ore pipeline started
operations in 1977;
Ore transported:
Bauxite
Iron Ore Concentrate
Phosphate
Kaolin
26. OPPORTUNITIES
SAFETY and UPGRADES
PIPELINE RELOCATION - SÃO PAULO CITY
TERMINAL
DE GUARULHOS
TERMINAL
DE BARUERI
4 km
P–2
OSS
L S
M A IA S
RA ANH ORA
MP UID
CO RIB TERMINAL 2’
ST L2
DI DE UTINGA PA
AS
/G
OS AT
OB
V
TERMINAL O S SP OS
AT
SP – 8
BR DISTRIBIUDORA – .5 k RECAP
I
9.
1 m
– 5
OSSP – 15 km
km
km
.9
0
11
km
–
P
SS
O
PONTO 1
27. OPPORTUNITIES
SAFETY and UPGRADES
PIPELINE RELOCATION - SÃO PAULO CITY
28. OPPORTUNITIES
SAFETY and UPGRADES
PIPELINE RELOCATION - SÃO PAULO CITY
29. OPPORTUNITIES
SAFETY and UPGRADES
PIPELINE RELOCATION - SÃO PAULO CITY
30. OPPORTUNITIES
SAFETY and UPGRADES
PIPELINE RELOCATION - SÃO PAULO CITY - FUTURE NETWORK
Terminal
de Terminal de
Guarulhos Guararema
Terminal de
Barueri
Suzano
Terminal
S. Caetano RECAP
RECAP
Sul
Terminal de Mauá
TO BE DEACTIVATE
NEW RIGHT OF WAY RPBC
RPBC
EBAS
FUEL OIL PIPELINES
Terminal de Cubatão
Terminal de
Alemoa
38. ACHIEVEMENTS
URUCU-MANAUS GAS PIPELINE
DRY SEASON WET SEASON
39. ACHIEVEMENTS
URUCU-MANAUS GAS PIPELINE
SOIL
Inappropiate for equipment and machinery traffic. Low permeability and
heavy undulating terrain. Low natural drainage.
ACCESS TO RIGHT-OF-WAY
Poor access from main rivers to right-of-way. Long distances and long
time to reach work site;
EXCESS RAIN
2007 rainfall index above average in the region kept soil inappropriate for
traffic of machinery and heavy equipment
44. ACHIEVEMENTS
URUCU-MANAUS GAS PIPELINE - NON CONVENTIONAL CONSTRUCTION
WELDING AT BARGE COLUMN DEPLOYMENT FROM BARGE
COLUMN DEPLOYMENT FROM BARGE COLUMN DEPLOYMENT FROM BARGE
47. CHALLENGES
PIPELINE BUSINESS CONSTRAINTS
Harsh operational conditions;
More restrictive environmental and social concerns;
Demand for high quality grade fuels;
Ageing of current assets;
Zero tolerance to leakages;
Shortage of skilled professionals.
48. CHALLENGES
MAIN TARGETS FOR INNOVATION
CAPEX REDUCTION
Design, materials and construction
OPEX REDUCTION
Exploring all capabilities of installed
telecommunication and SCADA
49. CHALLENGES
DESIGN IMPROVEMENTS
Right-of-way selection
Enhance risk-based alternative design methodologies
Strain-based design for higher-strength steels
50. CHALLENGES
MATERIALS IMPROVEMENTS
150
X 120
X 100
100
X 80
Strength (ksi)
X 70
X 60
X 50
50
0
1940 1950 1960 1970 1980 1990 2000 2010 2020
Year of commercial availability
51. CHALLENGES
CONSTRUCTION IMPROVEMENTS
Lack of Innovation in the Onshore Pipeline Construction Industry
7
OFFSHORE PIPELINES
Average installation rate (km/day)
6
5
4
3
2
1
ONSHORE PIPELINES
0
1970 1980 1990 2000
52. CHALLENGES
CENPES
2009 2010
CENPES I CENPES II
Total area: 122.000 m2 EXPANSION:
Buildings: 45.000 m2 Total Area: 180.000 m2
137 Laboratories Buildings: 54.000 m2
30 Pilot Plants
53. CHALLENGES
CENPES - Ethanol R&D Project
AIMS
Guarantee Product Specification
minimize losses by contamination during transportation of large volumes
of ethanol for exportation.
54. CHALLENGES
CENPES – Offshore Pipelines
SOME FOCUS FOR DEEP AND ULTRA DEEPWATER PIPES & RISERS
TDP
SCR- STEEL CATENARY RISER
55. CHALLENGES
CENPES - Surveillance and Positioning Technologies
1. Evaluation of UAVs (Unmanned Aerial Vehicle) for ROW Inspection;
2. Remote sensing technologies in the ROW surveillance;
3. Leak detection;
4. Detection of mass movements;
5. Positioning of the pipeline for river crossing and subsea.
56. CHALLENGES
CENPES - Remote Sensing of Right of Ways
Pipeline Monitoring System with Orbital Remote Sensing Data
Objectives
To develop a practical, reliable and economical system to monitoring pipeline
assets using orbital remote sensing data.
Fundamental areas of pipeline safety
Third party encroachment
Ground motion
Oil and gas spills
58. CTDTU
Pipeline Technology Center
Independent, not-for-profit institution with real
scale test loop .
Can be used for demonstrations, research and training.
61. RIO PIPELINE 2009 CONFERENCE AND EXPOSITION
Evolution
Organized biannually by the Pipeline Committee of the Brazilian Petroleum,
Natural Gas and Biofuels Institute- IBP
First edition in 1997 with only 10 papers presented
A partnership was established in 2000 between IBP and ASME –American
Society of Mechanical Engineers
It was agreed to have Rio Pipeline and the International Pipeline Conference –
Calgary in alternate years
Consolidation of the international standing of the Rio Pipeline
Conference and Exposition
66. RIO PIPELINE 2009 CONFERENCE AND EXPOSITION
Rio Pipeline 2009 Conference &
Exposition will take place from
22 to 24 September at the
SulAmerica Convention Centre,
Rio de Janeiro
The exposition, with a total area
of 2,336 m2, has been fully
booked and will include close to
100 exhibiting companies
67. RIO PIPELINE 2009 CONFERENCE AND EXPOSITION
RIOPIPELINE 2009 PAPER STATISTICS COUNTRIES PRESENTING PAPERS
AUTOMATION, SUPERVISORY SYSTEMS AND 21 United States Holland
MEASUREMENT
Germany India
DISTRIBUTION BASES, TERMINALS, COMPRESSION AND 21
PUMPING STATIONS Saudi Arabia Ireland
CORROSION 33
Argentina Italy
SUBSEA PIPELINES 36
Bolivia Kuwait
GIS & MAPPING 14
Brazil Mexico
STRUCTURAL INTEGRITY, RELIABILITY & RISK ANALYSIS 61
LOGISTICS AND OPERATION 19 Canada Monaco
MAINTENANCE AND REHABILITATION 18 Chile Norway
ENVIRONMENTAL AND OPERATIONAL SAFETY 34 China Peru
SLURRY PIPELINES 11
Equator Poland
DESIGN, CONSTRUCTION, FABRICATION AND MATERIALS 28
South Africa United Kingdom
SOCIAL RESPONSIBILITY 11
France Russian Federation
INSPECTION TECHNIQUES 22
69. CONCLUSIONS
THE PIPELINE SECTOR IN BRAZIL PRESENTS LARGE BUSINESS
OPPORTUNITIES IN AREAS SUCH AS:
Construction and assembly;
Materials (pipes, valves, turbines, pumps, etc);
Onshore and offshore pipeline equipment;
Special Services (aerial surveys, remote sensing, specialized engineering,
consulting, inspection,
repairs, certification, training, automation,
environmental protection,
corrosion control, etc).
70. CONCLUSIONS
Partnership Opportunities
Technological Cooperation
Plant Installation in Brazil
Local Components replacing Imports
Partnerships
71. CONCLUSIONS
The Brazilian pipeline sector maturity,
allied to the significant demand
confirmed for the near future offers
a unique business opportunity
for the international pipeline industry.
72. CONCLUSIONS
CONTACTS
TRANSPETRO
Marcelo Rennó: marcelorg@petrobras.com.br
André Raposo: andreraposo@petrobras.com.br
CENPES – Petrobras Research Centre
Pedro Altoé: altoe@petrobras.com.br
Petrobras Procurement
Roberto Alfradique - alfradique@petrobras.com.br
Petrobras Services
Paulo Cellular - cellular@petrobras.com.br
IBP – The Brazilian Institute of Petroleum, Natural Gas and Biofuels
Ernani Filgueiras - ernani@ibp.org.br
CTDUT – Centro de Tecnologia de Dutos (Pipeline Technology Centre)
Arthur Braga - arthur@ctdut.org.br