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Power Electronics
Power Electronics
Chapter 1
Power Electronic Devices
(Part I)
Power
Electronic
s
2
Outline
Outline
1.1 An introductory overview of power electronic devices
1.1 An introductory overview of power electronic devices
1.2 Uncontrolled device
1.2 Uncontrolled device —
— power diode
power diode
1.3 Half
1.3 Half-
-controlled device
controlled device —
— thyristor
thyristor
1.4 Typical fully
1.4 Typical fully-
-controlled devices
controlled devices
1.5 Other new power electronic devices
1.5 Other new power electronic devices
1.6 Drive circuit for power electronic devices
1.6 Drive circuit for power electronic devices
1.7 Protection of power electronic devices
1.7 Protection of power electronic devices
1.8 Series and parallel connections of power electronic
1.8 Series and parallel connections of power electronic
devices
devices
Power
Electronic
s
3
The concept and features
The concept and features
Configuration of systems using power electronic devices
Configuration of systems using power electronic devices
Classifications
Classifications
Major topics
Major topics
1.1
1.1 An introductory overview of power
An introductory overview of power
electronic devices
electronic devices
Power
Electronic
s
4
Power electronic devices:
Power electronic devices:
In broad sense
In broad sense
Very often:
Very often:
Major material used in power semiconductor devices
Major material used in power semiconductor devices
——
—— Silicon
Silicon
are the electronic devices that can be directly used in the powe
are the electronic devices that can be directly used in the power
r
processing circuits to convert or control electric power.
processing circuits to convert or control electric power.
The concept of power electronic devices
The concept of power electronic devices
power electronic devices
power electronic devices
Vacuum devices: Mercury arc
Vacuum devices: Mercury arc
rectifier
rectifier thyratron
thyratron, etc. . seldom
, etc. . seldom
in use today
in use today
Semiconductor devices:
Semiconductor devices:
major power electronic devices
major power electronic devices
Power electronic devices = Power semiconductor devices
Power electronic devices = Power semiconductor devices
Power
Electronic
s
5
Features of power electronic devices
Features of power electronic devices
The electric power that power electronic device
The electric power that power electronic device
deals with is usually much larger than that the
deals with is usually much larger than that the
information electronic device does.
information electronic device does.
Usually working in switching states to reduce power
Usually working in switching states to reduce power
losses
losses
p=vi=0
Off-state Current through the device is 0
i=0
p=vi=0
On-state Voltage across the device is 0
v=0
Power
Electronic
s
6
Features of power electronic devices
Features of power electronic devices
Need to be controlled by information electronic circuits.
Need to be controlled by information electronic circuits.
Very often, drive circuits are necessary to interface
Very often, drive circuits are necessary to interface
between information circuits and power circuits.
between information circuits and power circuits.
Dissipated power loss usually larger than information
Dissipated power loss usually larger than information
electronic devices
electronic devices —
— special packaging and heat sink
special packaging and heat sink
are necessary.
are necessary.
Power
Electronic
s
7
Power losses on power semiconductor
Power losses on power semiconductor
devices
devices
= conduction loss + turn
= conduction loss + turn-
-off loss + off
off loss + off-
-state loss + turn
state loss + turn-
-on loss
on loss
O n -s ta te
(c o n d u c tio n s ta te )
tu rn in g -
o ff
O ff-s ta te
(b lo c k in g s ta te )
tu rn in g
-o n
t
t
t
v
i
p
Total power loss on
Total power loss on
power semiconductor
power semiconductor
Switching loss
Switching loss
(on
(on-
-state loss)
state loss)
Power
Electronic
s
8
Configuration of systems using power
Configuration of systems using power
electronic devices
electronic devices
Control
circuit
detection
circuit
drive
circuit
Power circuit
(power stage,
main circuit)
Control circuit (in a broad sense)
Power electronic
system: Electric isolation:
optical, magnetic
Protection circuit is also very often used in power electronic
system especially for the expensive power semiconductors.
Power
Electronic
s
9
Terminals of a power electronic device
Terminals of a power electronic device
C
E
G
A power electronic device
must have at least two
terminals to allow power
circuit current flow through.
A power electronic
device usually has
a third terminal —
—control terminal
to control the
states of the device.
Control signal from drive circuit must be connected between the
Control signal from drive circuit must be connected between the
control terminal and a fixed power circuit terminal (therefore
control terminal and a fixed power circuit terminal (therefore
called common terminal ).
called common terminal ).
Drive
Circuit
Power
Electronic
s
10
A classification of power electronic devices
A classification of power electronic devices
Uncontrolled device: diode
Uncontrolled device: diode
(Uncontrollable device)
(Uncontrollable device)
Fully
Fully-
-controlled device: Power MOSFET, IGBT,GTO, IGCT
controlled device: Power MOSFET, IGBT,GTO, IGCT
(Fully
(Fully-
-controllable device)
controllable device)
Half
Half-
-controlled device:
controlled device: thyristor
thyristor
(Half
(Half-
-controllable device)
controllable device)
has only two terminals and can not be controlled by control signal.
The on and off states of the device are determined by the power
circuit.
is turned-on by a control signal and turned-off by the power circuit
The on and off states of the device are controlled by control signals.
Power
Electronic
s
11
Other classifications
Other classifications
power electronic devices
power electronic devices
Pulse
Pulse-
-triggered devices
triggered devices
Level
Level-
-sensitive (level
sensitive (level-
-triggered) devices
triggered) devices
power electronic devices
power electronic devices
power electronic devices
power electronic devices
Current
Current-
-driven (current
driven (current-
-controlled) devices
controlled) devices
Voltage
Voltage-
-driven (voltage
driven (voltage-
-controlled) devices
controlled) devices
(Field
(Field-
-controlled devices)
controlled devices)
Unipolar
Unipolar devices (Majority carrier devices)
devices (Majority carrier devices)
Composite devices
Composite devices
Bipolar devices (Minority carrier devices)
Bipolar devices (Minority carrier devices)
Power
Electronic
s
12
Appearance, structure, and symbol
Appearance, structure, and symbol
Physics of operation
Physics of operation
Characteristics
Characteristics
Specification
Specification
Special issues
Special issues
Devices of the same family
Devices of the same family
Major topics for each device
Major topics for each device
Switching characteristics
Switching characteristics
Static characteristics
Static characteristics
Power
Electronic
s
13
Passive components in power electronic
Passive components in power electronic
circuit
circuit
Transformer, inductor, capacitor and resistor:
Transformer, inductor, capacitor and resistor:
these are passive components in a power electronic
these are passive components in a power electronic
circuit since they can not be controlled by control signal and
circuit since they can not be controlled by control signal and
their characteristics are usually constant and linear.
their characteristics are usually constant and linear.
The requirements for these passive components by power
The requirements for these passive components by power
electronic circuits could be very different from those by
electronic circuits could be very different from those by
ordinary circuits.
ordinary circuits.
Power
Electronic
s
14
1.2 Uncontrolled device Power diode
1.2 Uncontrolled device Power diode
Appearance
Appearance
Structure
Structure Symbol
Symbol
Cathode
Anode
K
K
A
A
Anode Cathode
Power
Electronic
s
15
PN junction
PN junction
-
。 -
。 -
。
-
。 -
。 -
。
-
。 -
。 -
。
-
。 -
。 -
。
-
。 -
。 -
。
+
· +
· +
·
+
· +
· +
·
+
· +
· +
·
+
·
+
· +
·
+
· +
· +
·
+
-
+
-
+
-
+
-
+
-
p region n region
Direction of
inner electric field
Space charge
region
(depletion region,
potential barrier
region)
Semiconductor (Column IV element,
Semiconductor (Column IV element, Si
Si)
)
Electrons and holes.
Electrons and holes.
Pure semiconductor (intrinsic semiconductor)
Pure semiconductor (intrinsic semiconductor)
Doping, p
Doping, p-
-type semiconductor. N
type semiconductor. N-
-type semiconductor
type semiconductor
PN junction
PN junction
Equilibrium of diffusion and drift
Equilibrium of diffusion and drift
Power
Electronic
s
16
PN junction with voltage applied in the
PN junction with voltage applied in the
forward direction
forward direction
V
+
+
+
+
+
-
-
-
-
-
n
p
Wo
W
+ -
Power
Electronic
s
17
PN junction with voltage applied in the reverse
PN junction with voltage applied in the reverse
direction
direction
+
-
V
+
+
+
+
+
-
-
-
-
-
-
-
-
+
+
+
n
p
Wo
W
Effective direction
of electronic field
Power
Electronic
s
18
Construction of a practical power diode
Construction of a practical power diode
Features different from low
Features different from low-
-power (information electronic) diodes
power (information electronic) diodes
–
– Larger size
–
– Vertically oriented structure
–
– n drift region (p-i-n diode)
–
– Conductivity modulation
250μm
Breakdown
voltage dependent
10 μm
p
Nd =10 cm
n substrate -3
19
Na =10 cm
-3
19
+
n epi Nd =10 cm
-3
14
p
Nd =10 cm
n substrate -3
19
+
Na =10 cm
-3
19
+
n epi
-
Nd =10 cm
-3
14
i
Anode
Cathode
+
-
V
-
Power
Electronic
s
19
Forward
Forward-
-biased power diode
biased power diode
Power
Electronic
s
20
Reverse
Reverse-
-biased power diode
biased power diode
Breakdown
Breakdown
–
– Avalanche breakdown
–
– Thermal breakdown
Power
Electronic
s
21
The positive and negative charge in the depletion region is
The positive and negative charge in the depletion region is
variable with the changing of external voltage.
variable with the changing of external voltage.
—
—–
–Junction capacitor C
Junction capacitor CJ
J .
.
Junction capacitor C
Junction capacitor CJ
J
Junction capacitor influences the switching characteristics of
Junction capacitor influences the switching characteristics of
power diode.
power diode.
Junction capacitor
Junction capacitor
Diffusion capacitor
Diffusion capacitor C
CD
D
Potential barrier capacitor
Potential barrier capacitor C
CB
B
Power
Electronic
s
22
Static characteristics of power diode
Static characteristics of power diode
The I
The I-
-V characteristic of power diode
V characteristic of power diode
I
O
IF
UTO UF U
Power
Electronic
s
23
Switching (dynamic) characteristics of power
Switching (dynamic) characteristics of power
diode
diode
Reverse
Reverse-
-recovery process:
recovery process:
Reverse-recovery time, reverse-recovery charge,
reverse-recovery peak current.
Turn
Turn-
-off transient
off transient
IF
UF
tF t0
trr
td
tf
t1 t2 t
UR
URP
IRP
diF
dt
diR
dt
Power
Electronic
s
24
Switching (dynamic) characteristics
Switching (dynamic) characteristics of power
of power
diode
diode
Forward recovery process:
Forward recovery process:
forward-recovery time
Turn
Turn-
-on transient
on transient
UFP
u
i
iF
uF
tfr t
0
2V
Power
Electronic
s
25
Specifications of power diode
Specifications of power diode
Average rectified forward current I
Average rectified forward current IF(AV)
F(AV)
Forward voltage U
Forward voltage UF
F
Peak repetitive reverse voltage U
Peak repetitive reverse voltage URRM
RRM
Maximum junction temperature T
Maximum junction temperature TJM
JM
Reverse
Reverse-
-recovery time
recovery time t
trr
rr
Power
Electronic
s
26
Types of power diodes
Types of power diodes
General purpose diode (rectifier diode):
General purpose diode (rectifier diode):
Fast recovery diode
Fast recovery diode
Schottky
Schottky diode (
diode (Schottky
Schottky barrier diode
barrier diode-
-SBD)
SBD)
standard recovery
Reverse recovery time and charge specified. trr is usually
less than 1μs, for many less than 100 ns —— ultra-fast
recovery diode.
– A majority carrier device
– Essentially no recovered charge, and lower forward voltage.
– Restricted to low voltage (less than 200V)
Power
Electronic
s
27
Examples of commercial power diodes
Examples of commercial power diodes
Power
Electronic
s
28
History and applications of power diode
History and applications of power diode
Applied in industries starting 1950s
Applied in industries starting 1950s
Still in
Still in-
-use today. Usually working with controlled
use today. Usually working with controlled
devices as necessary components
devices as necessary components
In many circumstances fast recovery diodes or
In many circumstances fast recovery diodes or
schottky
schottky diodes have to be used instead of general
diodes have to be used instead of general
purpose diodes.
purpose diodes.
Power
Electronic
s
29
1.3 Half
1.3 Half-
-controlled device
controlled device—
—Thyristor
Thyristor
Another name: SCR
Another name: SCR—
—silicon controlled rectifier
silicon controlled rectifier
Thyristor
Thyristor Opened the power electronics era
Opened the power electronics era
–
– 1956, invention, Bell Laboratories
1956, invention, Bell Laboratories
–
– 1957, development of the 1st product, GE
1957, development of the 1st product, GE
–
– 1958, 1st commercialized product, GE
1958, 1st commercialized product, GE
–
– Thyristor
Thyristor replaced vacuum devices in almost every power
replaced vacuum devices in almost every power
processing area.
processing area.
Still in use in high power situation.
Still in use in high power situation. Thyristor
Thyristor till has the
till has the
highest power
highest power-
-handling capability.
handling capability.
History
History
Power
Electronic
s
30
Appearance and symbol of
Appearance and symbol of thyristor
thyristor
Symbol
Symbol
Appearance
Appearance
K
G
A
Cathode
Cathode
Anode
Anode
Gate
Gate
Power
Electronic
s
31
Structure and equivalent circuit of
Structure and equivalent circuit of thyristor
thyristor
•
• Structure
Structure •
• Equivalent circuit
Equivalent circuit
Power
Electronic
s
32
Physics of
Physics of thyristor
thyristor operation
operation
Equivalent circuit: A
Equivalent circuit: A pnp
pnp
transistor and an
transistor and an npn
npn transistor
transistor
interconnected together
interconnected together
Positive feedback
Positive feedback
Trigger
Trigger
Can not be turned off by control
Can not be turned off by control
signal
signal
Half
Half-
-controllable
controllable
Power
Electronic
s
33
Quantitative description of
Quantitative description of thyristor
thyristor operation
operation
I
Ic1
c1=
=α
α1
1 I
IA
A +
+ I
ICBO1
CBO1 (
(1
1-
-1
1)
)
I
Ic2
c2=
=α
α2
2 I
IK
K +
+ I
ICBO2
CBO2 (
(1
1-
-2
2)
)
I
IK
K=
=I
IA
A+
+I
IG
G (
(1
1-
-3
3)
)
I
IA
A=
=I
Ic
c1
1+
+I
Ic
c2
2 (
(1
1-
-4
4)
)
)
(
1 2
1
CBO2
CBO1
G
2
A
α
α
α
+
−
+
+
=
I
I
I
I (
(1
1-
-5
5)
)
When I
When IG
G=0,
=0, α
α1
1+α
+α2
2 is small.
is small.
When I
When IG
G>0,
>0, α
α1
1+α
+α2
2 will approach 1, I
will approach 1, IA
A will be very large.
will be very large.
Power
Electronic
s
34
Other methods to trigger
Other methods to trigger thyristor
thyristor on
on
High voltage across anode and cathode
High voltage across anode and cathode—
—
avalanche breakdown
avalanche breakdown
High rising rate of anode
High rising rate of anode voltagte
voltagte —
— du/dt
du/dt too high
too high
High junction temperature
High junction temperature
Light activation
Light activation
Power
Electronic
s
35
Static characteristics of
Static characteristics of thyristor
thyristor
Blocking when reverse
Blocking when reverse
biased, no matter if there
biased, no matter if there
is gate current applied
is gate current applied
Conducting only when
Conducting only when
forward biased and there
forward biased and there
is triggering current
is triggering current
applied to the gate
applied to the gate
Once triggered on, will be
Once triggered on, will be
latched on conducting
latched on conducting
even when the gate
even when the gate
current is no longer
current is no longer
applied
applied
Turning off: decreasing
Turning off: decreasing
current to be near zero
current to be near zero
with the effect of external
with the effect of external
power circuit
power circuit
Gate I
Gate I-
-V characteristics
V characteristics
O U Ak
IA
I
H
IG2
IG1
IG
=0
U bo
U DSM
U DRM
U RRM
U RSM
forward
forward
conducting
conducting
avalanche
avalanche
breakdown
breakdown
reverse
reverse
blocking
blocking
increasing IG
forward
forward
blocking
blocking
Power
Electronic
s
36
Switching characteristics of
Switching characteristics of thyristor
thyristor
Turn
Turn-
-on transient
on transient
–
– Delay time t
Delay time td
d
–
– Rise time
Rise time t
tr
r
–
– Turn
Turn-
-on time
on time t
tgt
gt
Turn
Turn-
-off transient
off transient
–
– Reverse recovery
Reverse recovery
time
time t
trr
rr
–
– Forward recovery
Forward recovery
time
time t
tgr
gr
–
– Turn
Turn-
-off time
off time t
tq
q
100%
90%
10%
uAK
t
t
O
0 td
tr
trr tgr
URRM
IRM
iA
Power
Electronic
s
37
Specifications of
Specifications of thyristor
thyristor
Peak repetitive forward blocking voltage U
Peak repetitive forward blocking voltage UDRM
DRM
Peak repetitive reverse blocking voltage U
Peak repetitive reverse blocking voltage URRM
RRM
Peak on
Peak on-
-state voltage U
state voltage UTM
TM
Average on
Average on-
-state current I
state current IT(AV)
T(AV)
Holding current I
Holding current IH
H
Latching up current I
Latching up current IL
L
Peak forward surge current I
Peak forward surge current ITSM
TSM
du/dt
du/dt
di/dt
di/dt
Power
Electronic
s
38
The family of
The family of thyristors
thyristors
Fast switching
Fast switching thyristor
thyristor—
—FST
FST
Triode AC switch
Triode AC switch—
—TRIAC
TRIAC
(Bi
(Bi-
-directional triode
directional triode thyristor
thyristor)
)
Reverse
Reverse-
-conducting
conducting thyristor
thyristor Light
Light-
-triggered (
triggered (activited
activited)
) thyristor
thyristor
—
—RCT
RCT —
—LTT
LTT
I
O U
IG=0
K
G
A
A
G
K
G
K
A
G
T1
T2
Power
Electronic
s
39
1.4 Typical fully
1.4 Typical fully-
-controlled devices
controlled devices
1.4.1 Gate
1.4.1 Gate-
-turn
turn-
-off
off thyristor
thyristor —
—GTO
GTO
1.4.2 Giant transistor
1.4.2 Giant transistor —
—GTR
GTR
1.4.3 Power metal
1.4.3 Power metal-
-oxide
oxide-
-semiconductor field effect
semiconductor field effect
transistor
transistor —
— Power MOSFET
Power MOSFET
1.4.4 Insulated
1.4.4 Insulated-
-gate bipolar transistor
gate bipolar transistor —
—IGBT
IGBT
Features
Features
–
– Begin to be used in large amount in 1980s
Begin to be used in large amount in 1980s
–
– GTR is obsolete and GTO is also seldom used today.
GTR is obsolete and GTO is also seldom used today.
–
– IGBT and power MOSFET are the two major power
IGBT and power MOSFET are the two major power
semiconductor devices nowadays.
semiconductor devices nowadays.
Applications
Applications
–
– IC fabrication technology, fully
IC fabrication technology, fully-
-controllable, high frequency
controllable, high frequency
Power
Electronic
s
40
A
G K G G
K
N1
P1
N2
N2 P2
b)
a)
1.4.1 Gate
1.4.1 Gate-
-turn
turn-
-off
off thyristor
thyristor—
—GTO
GTO
Major difference from conventional
Major difference from conventional thyristor
thyristor:
:
The gate and cathode structures are highly
The gate and cathode structures are highly interdigitated
interdigitated, with
, with
various types of geometric forms being used to layout the
various types of geometric forms being used to layout the
gates and cathodes.
gates and cathodes.
Structure
Structure Symbol
Symbol
G
K
A
Power
Electronic
s
41
Physics of GTO operation
Physics of GTO operation
The basic operation of GTO is the
The basic operation of GTO is the
same as that of the conventional
same as that of the conventional
thyristor
thyristor.
.
The principal differences lie in the
The principal differences lie in the
modifications in the structure to
modifications in the structure to
achieve gate turn
achieve gate turn-
-off capability.
off capability.
–
– Large
Large α
α2
2
–
– α
α1
1+
+α
α2
2 is just a little larger than
is just a little larger than
the critical value 1.
the critical value 1.
–
– Short distance from gate to
Short distance from gate to
cathode makes it possible to
cathode makes it possible to
drive current out of gate.
drive current out of gate.
R
NPN
PNP
A
G
S
K
EG
IG
EA
IK
Ic2
Ic1
IA
V1
V2
Power
Electronic
s
42
Characteristics of GTO
Characteristics of GTO
Static characteristic
Static characteristic
–
– Identical to conventional
Identical to conventional thyristor
thyristor in the forward direction
in the forward direction
–
– Rather low reverse breakdown voltage (20
Rather low reverse breakdown voltage (20-
-30V)
30V)
Switching characteristic
Switching characteristic
O
t
0 t
iG
iA
IA
90%IA
10%IA
tt
tf
ts
td
tr
t0
t1
t2
t3
t4
t5
t6
Power
Electronic
s
43
Specifications of GTO
Specifications of GTO
Most GTO specifications have the same meanings
Most GTO specifications have the same meanings
as those of conventional
as those of conventional thyristor
thyristor.
.
Specifications different from
Specifications different from thyristor
thyristor’
’s
s
–
– Maximum controllable anode current I
Maximum controllable anode current IATO
ATO
–
– Current turn
Current turn-
-off gain
off gain β
βoff
off
–
– Turn
Turn-
-on time t
on time ton
on
–
– Turn
Turn-
-off time
off time t
toff
off
Power
Electronic
s
44
1.4.2 Giant Transistor
1.4.2 Giant Transistor—
—GTR
GTR
GTR is actually the bipolar junction transistor that can handle
GTR is actually the bipolar junction transistor that can handle
high voltage and large current.
high voltage and large current.
So GTR is also called power BJT, or just BJT.
So GTR is also called power BJT, or just BJT.
Basic structure
Basic structure Symbol
Symbol
b
e
c
Power
Electronic
s
45
Structures of GTR different from its
Structures of GTR different from its
information
information-
-processing counterpart
processing counterpart
Multiple
Multiple-
-emitter structure
emitter structure Darlington configuration
Darlington configuration
Power
Electronic
s
46
Physics of GTR operation
Physics of GTR operation
Same as information BJT device
Same as information BJT device
holes
electrons
Eb
Ec
ib
ic
=βib
ie
=(1+β )ib
Power
Electronic
s
47
Static characteristics of GTR
Static characteristics of GTR
cut-off region
Amplifying (active) region
O
I
ib3
ib2
ib1
ib1<ib2<ib3
Uce
S
a
t
u
r
a
t
io
n
r
e
g
io
n
Power
Electronic
s
48
Switching characteristics of GTR
Switching characteristics of GTR
Turn
Turn-
-on transient
on transient
–
– Turn
Turn-
-on delay time t
on delay time td
d
–
– Rise time
Rise time t
tr
r
–
– Turn
Turn-
-on time t
on time ton
on
Turn
Turn-
-off transient
off transient
–
– Storage time
Storage time t
ts
s
–
– Falling time
Falling time t
tf
f
–
– Turn
Turn-
-off time
off time t
toff
off
ib Ib
1
Ib
2
Ics
ic
0
0
90%Ib1
10%Ib1
90%Ics
10%Ics
t0 t1 t2 t3 t4 t5 t
t
toff
ts tf
ton
tr
td
Power
Electronic
s
49
Second breakdown of GTR
Second breakdown of GTR
Power
Electronic
s
50
Safe operating area (SOA) of GTR
Safe operating area (SOA) of GTR
S O A
O
Ic
Ic M
P S B
P c M
U c e
U c e M
Power
Electronic
s
51
1.4.3 Power metal
1.4.3 Power metal-
-oxide
oxide-
-semiconductor field
semiconductor field
effect transistor
effect transistor—
—Power MOSFET
Power MOSFET
Basic structure
Basic structure Symbol
Symbol
G
S
D
P channel
A classification
A classification
Field Effect
Field Effect
Transistor
Transistor
(FET)
(FET)
Metal
Metal-
-onside
onside-
-semiconductor FET (MOSFET)
semiconductor FET (MOSFET) Power MOSFET
Power MOSFET
Junction FET (JFET)
Junction FET (JFET) Static induction transistor (SIT)
Static induction transistor (SIT)
n channel
n channel
p channel
p channel
G
S
D
N channel
Power
Electronic
s
52
Structures of power MOSFET
Structures of power MOSFET
Also vertical
Also vertical
structure
structure—
—VMOS
VMOS
–
– VVMOS, VDMOS
VVMOS, VDMOS
Multiple parallel
Multiple parallel
cells
cells
–
– Polygon
Polygon-
-shaped
shaped
cells
cells A structure of hexagon cells
A structure of hexagon cells
Power
Electronic
s
53
Physics of MOSFET operation
Physics of MOSFET operation
p-n- junction is
reverse-biased
off-state voltage
appears across
n- region
Off
Off-
-state
state
Power
Electronic
s
54
Physics of MOSFET operation
Physics of MOSFET operation
p-n- junction is slightly
reverse biased
positive gate voltage
induces conducting
channel
drain current flows
through n- region and
conducting channel
on resistance = total
resistances of n- region,
conducting
channel,source and drain
contacts, etc.
On
On-
-state
state
Power
Electronic
s
55
Static characteristics of power MOSFET
Static characteristics of power MOSFET
Power
Electronic
s
56
Switching characteristics of power MOSFET
Switching characteristics of power MOSFET
Rs
RG RF
RL
iD
uGS
up
iD
+UE
iD
O
O
O
up
t
t
t
uGS
uGSP
uT
td(on) tr
td(off) tf
Turn
Turn-
-on transient
on transient
–
– Turn
Turn-
-on delay time t
on delay time td(on)
d(on)
–
– Rise time
Rise time t
tr
r
Turn
Turn-
-off transient
off transient
–
– Turn
Turn-
-off delay time t
off delay time td(off)
d(off)
–
– Falling time
Falling time t
tf
f
Power
Electronic
s
57
Specifications of power MOSFET
Specifications of power MOSFET
Drain
Drain-
-source breakdown voltage U
source breakdown voltage UDS
DS
Continuous drain current I
Continuous drain current ID
D
Peak pulsed drain current I
Peak pulsed drain current IDM
DM
On (On
On (On-
-state) resistance R
state) resistance RDS(on)
DS(on)
Inter
Inter-
-terminal capacitances
terminal capacitances
–
– Short circuit input capacitance
Short circuit input capacitance C
Ciss
iss=
= C
CGS
GS+
+ C
CGD
GD
–
– Reverse transfer capacitance
Reverse transfer capacitance C
Crss
rss=
= C
CGD
GD
–
– Short circuit output capacitance
Short circuit output capacitance C
Coss
oss=
= C
CDS
DS+
+ C
CGD
GD
SOA of power MOSFET
SOA of power MOSFET
–
– No second breakdown
No second breakdown
Power
Electronic
s
58
Examples of commercial power MOSFET
Examples of commercial power MOSFET
Power
Electronic
s
59
Features and applications of power MOSFET
Features and applications of power MOSFET
Voltage
Voltage-
-driven device, simple drive circuit
driven device, simple drive circuit
Majority
Majority-
-carrier device, fast switching speed, high
carrier device, fast switching speed, high
operating frequency (could be hundreds of kHz)
operating frequency (could be hundreds of kHz)
Majority
Majority-
-carrier device, better thermal stability
carrier device, better thermal stability
On
On-
-resistance increases rapidly with rated blocking
resistance increases rapidly with rated blocking
voltage
voltage
–
– Usually used at voltages less than 500V and power less
Usually used at voltages less than 500V and power less
than 10kW
than 10kW
–
– 1000V devices are available, but are useful only at low
1000V devices are available, but are useful only at low
power levels(100W)
power levels(100W)
Part number is selected on the basis of on
Part number is selected on the basis of on-
-
resistance rather than current rating
resistance rather than current rating
Power
Electronic
s
60
The body diode of power MOSFET
The body diode of power MOSFET
The body diode
The body diode Equivalent circuit
Equivalent circuit
Power
Electronic
s
61
1.4.4
1.4.4 Insulated
Insulated-
-gate bipolar transistor
gate bipolar transistor
—
—IGBT
IGBT
Features
Features
•
• On
On-
-state losses are much smaller than those of a power
state losses are much smaller than those of a power
MOSFET, and are comparable with those of a GTR
MOSFET, and are comparable with those of a GTR
•
• Easy to drive
Easy to drive —
—similar to power MOSFET
similar to power MOSFET
•
• Faster than GTR, but slower than power MOSFET
Faster than GTR, but slower than power MOSFET
Application
Application
•
• The device of choice in 500
The device of choice in 500-
-1700V applications, at power
1700V applications, at power
levels of several kW to several MW
levels of several kW to several MW
Combination of MOSFET and GTR
Combination of MOSFET and GTR
GTR
GTR: low conduction losses (especially at larger blocking volta
: low conduction losses (especially at larger blocking voltages),
ges),
longer switching times, current
longer switching times, current-
-driven
driven
MOSFET
MOSFET: faster switching speed, easy to drive (voltage
: faster switching speed, easy to drive (voltage-
-driven),
driven),
larger conduction losses (especially for hi
larger conduction losses (especially for higher blocking voltages)
gher blocking voltages)
IGBT
IGBT
Power
Electronic
s
62
Structure and operation principle of IGBT
Structure and operation principle of IGBT
Basic structure
Basic structure Also multiple cell structure
Also multiple cell structure
Basic structure similar to
Basic structure similar to
power MOSFET, except
power MOSFET, except
extra p region
extra p region
On
On-
-state: minority carriers
state: minority carriers
are injected into drift region,
are injected into drift region,
leading to conductivity
leading to conductivity
modulation
modulation
compared with power
compared with power
MOSFET: slower switching
MOSFET: slower switching
times, lower on
times, lower on-
-resistance,
resistance,
useful at higher voltages
useful at higher voltages
(up to 1700V)
(up to 1700V)
E G
C
N+
N-
a)
P
N+ N+
P
N+ N+
P+
Emitter Gate
Collector
Injecting layer
Buffer layer
Drift region
J3 J2
J1
Power
Electronic
s
63
Equivalent circuit and circuit symbol of IGBT
Equivalent circuit and circuit symbol of IGBT
Equivalent circuit
Equivalent circuit Circuit symbol
Circuit symbol
G
E
C
+
-
+
-
+
-
ID
RN
IC
VJ1
ID
Ron
Drift region
resistance
G
C
E
Power
Electronic
s
64
Static characteristics of IGBT
Static characteristics of IGBT
O
Active region
Cut-off (forward
blocking) region
Saturation region
(On region)
Reverse
blocking region
IC
URM
UFM UCE
UGE(th)
UGE
Power
Electronic
s
65
Switching characteristics of IGBT
Switching characteristics of IGBT
IGBT turn-on is
similar to power
MOSFET turn-on
The major
difference between
IGBT turn-off and
power MOSFET
turn-off:
– There is current
tailing in the IGBT
turn-off due to the
stored charge in
the drift region.
t
t
t
10%
90%
10%
90%
UCE
IC
0
O
0
UGE
UGEM
ICM
UCEM
tfv1 tfv2
toff
ton
tfi1
tfi2
td(off)
tf
td(on)
tr
UCE(on)
UGEM
UGEM
ICM
ICM
current tail
Power
Electronic
s
66
Parasitic
Parasitic thyristor
thyristor and latch
and latch-
-up in IGBT
up in IGBT
Main current path
Main current path pnp
pnp transistor and the parasitic
transistor and the parasitic npn
npn transistor
transistor
compose a parasitic
compose a parasitic thyristor
thyristor inside IGBT.
inside IGBT.
High emitter current tends to latch the parasitic
High emitter current tends to latch the parasitic thyristor
thyristor on.
on.
Modern
Modern IGBTs
IGBTs are essentially latch
are essentially latch-
-up proof
up proof
Location of equivalent devices
Location of equivalent devices Complete IGBT equivalent circuit
Complete IGBT equivalent circuit
Power
Electronic
s
67
Specifications of IGBT
Specifications of IGBT
Collector
Collector-
-emitter breakdown voltage U
emitter breakdown voltage UCES
CES
Continuous collector current I
Continuous collector current IC
C
Peak pulsed collector current I
Peak pulsed collector current ICM
CM
Maximum power dissipation P
Maximum power dissipation PCM
CM
Other issues:
Other issues:
SOA of IGBT
SOA of IGBT
–
– The IGBT has a rectangular SOA with similar shape to the
The IGBT has a rectangular SOA with similar shape to the
power MOSFET.
power MOSFET.
Usually fabricated with an anti
Usually fabricated with an anti-
-parallel fast diode
parallel fast diode
Power
Electronic
s
68
Examples of commercial IGBT
Examples of commercial IGBT
Power
Electronic
s
69
1.5 Other new power electronic devices
1.5 Other new power electronic devices
Static induction transistor
Static induction transistor —
—SIT
SIT
Static induction
Static induction thyristor
thyristor —
—SITH
SITH
MOS controlled
MOS controlled thyristor
thyristor —
— MCT
MCT
Integrated gate
Integrated gate-
-commutated
commutated thyristor
thyristor —
—IGCT
IGCT
Power integrated circuit and power module
Power integrated circuit and power module
Power
Electronic
s
70
Static induction transistor
Static induction transistor—
—SIT
SIT
Another name: power junction field effect
Another name: power junction field effect
transistor
transistor—
—power JFET
power JFET
Features
Features
–
– Major
Major-
-carrier device
carrier device
–
– Fast switching, comparable to power MOSFET
Fast switching, comparable to power MOSFET
–
– Higher power
Higher power-
-handling capability than power MOSFET
handling capability than power MOSFET
–
– Higher conduction losses than power MOSFET
Higher conduction losses than power MOSFET
–
– Normally
Normally-
-on device, not convenient (could be made
on device, not convenient (could be made
normally
normally-
-off, but with even higher on
off, but with even higher on-
-state losses)
state losses)
Power
Electronic
s
71
Static induction
Static induction thyristor
thyristor—
—SITH
SITH
other names
other names
–
– Field controlled
Field controlled thyristor
thyristor—
—FCT
FCT
–
– Field controlled diode
Field controlled diode
Features
Features
–
– Minority
Minority-
-carrier device, a JFET structure with an additional
carrier device, a JFET structure with an additional
injecting layer
injecting layer
–
– Power
Power-
-handling capability similar to GTO
handling capability similar to GTO
–
– Faster switching speeds than GTO
Faster switching speeds than GTO
–
– Normally
Normally-
-on device, not convenient (could be made
on device, not convenient (could be made
normally
normally-
-off, but with even higher on
off, but with even higher on-
-state losses)
state losses)
Power
Electronic
s
72
MOS controlled
MOS controlled thyristor
thyristor—
—MCT
MCT
Essentially a GTO with integrated MOS
Essentially a GTO with integrated MOS-
-driven
driven
gates controlling both turn
gates controlling both turn-
-on and turn
on and turn-
-off that
off that
potentially will significantly simply the design of
potentially will significantly simply the design of
circuits using GTO.
circuits using GTO.
The difficulty is how to design a MCT that can be
The difficulty is how to design a MCT that can be
turned on and turned off equally well.
turned on and turned off equally well.
Once believed as the most promising device, but
Once believed as the most promising device, but
still not commercialized in a large scale. The future
still not commercialized in a large scale. The future
remains uncertain.
remains uncertain.
Power
Electronic
s
73
Integrated gate
Integrated gate-
-commutated
commutated thyristor
thyristor —
— IGCT
IGCT
The newest member of the power semiconductor
The newest member of the power semiconductor
family, introduced in 1997 by ABB
family, introduced in 1997 by ABB
Actually the close integration of GTO and the gate
Actually the close integration of GTO and the gate
drive circuit with multiple
drive circuit with multiple MOSFETs
MOSFETs in parallel
in parallel
providing the gate currents
providing the gate currents
Short name: GCT
Short name: GCT
Conduction drop, gate driver loss, and switching
Conduction drop, gate driver loss, and switching
speed are superior to GTO
speed are superior to GTO
Competing with IGBT and other new devices to
Competing with IGBT and other new devices to
replace GTO
replace GTO
Power
Electronic
s
74
Power integrated circuit and power module
Power integrated circuit and power module
Two major challenges
Two major challenges
–
– Electrical isolation of high
Electrical isolation of high-
-voltage components from low
voltage components from low-
-
voltage components
voltage components
–
– Thermal management
Thermal management—
—power devices usually at higher
power devices usually at higher
temperatures than low
temperatures than low-
-voltage devices
voltage devices
Integration of
power electronic
devices
Monolithic integration:
Monolithic integration:
power integrated circuit
power integrated circuit
Packaging integration:
Packaging integration:
power module
power module
Smart power integrated circuit(Smart
power IC, SPIC, Smart switch)
High voltage integrated circuit (HVIC)
Ordinary power module:just power
devices packaged together
Integrated power electronics
Module(IPEM): power devices, drive
circuit, protection circuit, control circuit
Intelligent power module (IPM):
power devices, drive circuit, protection
circuit
Power
Electronic
s
75
Review of device classifications
Review of device classifications
power electronic
power electronic
devices
devices
Pulse
Pulse-
-triggered devices:
triggered devices: thyristor
thyristor, GTO
, GTO
Level
Level-
-sensitive (Level
sensitive (Level-
-triggered) devices:
triggered) devices:
GTR,power MOSFET, IGBT, SIT, SITH,
GTR,power MOSFET, IGBT, SIT, SITH,
MCT, IGCT
MCT, IGCT
power electronic
power electronic
devices
devices
power electronic
power electronic
devices
devices
Current
Current-
-driven (current
driven (current-
-controlled) devices:
controlled) devices:
thyristor, GTO, GTR
Voltage
Voltage-
-driven (voltage
driven (voltage-
-controlled) devices
controlled) devices
(Field
(Field-
-controlled devices):power MOSFET,
controlled devices):power MOSFET,
IGBT, SIT, SITH, MCT, IGCT
IGBT, SIT, SITH, MCT, IGCT
Uni
Uni-
-polar devices (Majority carrier devices):
polar devices (Majority carrier devices):
SBD, power MOSFET, SIT
SBD, power MOSFET, SIT
Composite devices: IGBT, SITH, MCT
Composite devices: IGBT, SITH, MCT
Bipolar devices (Minority
Bipolar devices (Minority carrier devices):
carrier devices):
ordinary power diode,
ordinary power diode, thyristor
thyristor, GTO, GTR,
, GTO, GTR,
IGCT, IGBT, SITH, MCT
IGCT, IGBT, SITH, MCT
Power
Electronic
s
76
Comparison of the major types of devices
Comparison of the major types of devices
Power
Power-
-handling capability
handling capability
Power
Electronic
s
77
Comparison of the major types of devices
Comparison of the major types of devices
Maximum allowed current density as a function of
Maximum allowed current density as a function of
the switching frequency
the switching frequency

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basic power electronics devices chapter1.ppt.pdf

  • 1. Power Electronics Power Electronics Chapter 1 Power Electronic Devices (Part I)
  • 2. Power Electronic s 2 Outline Outline 1.1 An introductory overview of power electronic devices 1.1 An introductory overview of power electronic devices 1.2 Uncontrolled device 1.2 Uncontrolled device — — power diode power diode 1.3 Half 1.3 Half- -controlled device controlled device — — thyristor thyristor 1.4 Typical fully 1.4 Typical fully- -controlled devices controlled devices 1.5 Other new power electronic devices 1.5 Other new power electronic devices 1.6 Drive circuit for power electronic devices 1.6 Drive circuit for power electronic devices 1.7 Protection of power electronic devices 1.7 Protection of power electronic devices 1.8 Series and parallel connections of power electronic 1.8 Series and parallel connections of power electronic devices devices
  • 3. Power Electronic s 3 The concept and features The concept and features Configuration of systems using power electronic devices Configuration of systems using power electronic devices Classifications Classifications Major topics Major topics 1.1 1.1 An introductory overview of power An introductory overview of power electronic devices electronic devices
  • 4. Power Electronic s 4 Power electronic devices: Power electronic devices: In broad sense In broad sense Very often: Very often: Major material used in power semiconductor devices Major material used in power semiconductor devices —— —— Silicon Silicon are the electronic devices that can be directly used in the powe are the electronic devices that can be directly used in the power r processing circuits to convert or control electric power. processing circuits to convert or control electric power. The concept of power electronic devices The concept of power electronic devices power electronic devices power electronic devices Vacuum devices: Mercury arc Vacuum devices: Mercury arc rectifier rectifier thyratron thyratron, etc. . seldom , etc. . seldom in use today in use today Semiconductor devices: Semiconductor devices: major power electronic devices major power electronic devices Power electronic devices = Power semiconductor devices Power electronic devices = Power semiconductor devices
  • 5. Power Electronic s 5 Features of power electronic devices Features of power electronic devices The electric power that power electronic device The electric power that power electronic device deals with is usually much larger than that the deals with is usually much larger than that the information electronic device does. information electronic device does. Usually working in switching states to reduce power Usually working in switching states to reduce power losses losses p=vi=0 Off-state Current through the device is 0 i=0 p=vi=0 On-state Voltage across the device is 0 v=0
  • 6. Power Electronic s 6 Features of power electronic devices Features of power electronic devices Need to be controlled by information electronic circuits. Need to be controlled by information electronic circuits. Very often, drive circuits are necessary to interface Very often, drive circuits are necessary to interface between information circuits and power circuits. between information circuits and power circuits. Dissipated power loss usually larger than information Dissipated power loss usually larger than information electronic devices electronic devices — — special packaging and heat sink special packaging and heat sink are necessary. are necessary.
  • 7. Power Electronic s 7 Power losses on power semiconductor Power losses on power semiconductor devices devices = conduction loss + turn = conduction loss + turn- -off loss + off off loss + off- -state loss + turn state loss + turn- -on loss on loss O n -s ta te (c o n d u c tio n s ta te ) tu rn in g - o ff O ff-s ta te (b lo c k in g s ta te ) tu rn in g -o n t t t v i p Total power loss on Total power loss on power semiconductor power semiconductor Switching loss Switching loss (on (on- -state loss) state loss)
  • 8. Power Electronic s 8 Configuration of systems using power Configuration of systems using power electronic devices electronic devices Control circuit detection circuit drive circuit Power circuit (power stage, main circuit) Control circuit (in a broad sense) Power electronic system: Electric isolation: optical, magnetic Protection circuit is also very often used in power electronic system especially for the expensive power semiconductors.
  • 9. Power Electronic s 9 Terminals of a power electronic device Terminals of a power electronic device C E G A power electronic device must have at least two terminals to allow power circuit current flow through. A power electronic device usually has a third terminal — —control terminal to control the states of the device. Control signal from drive circuit must be connected between the Control signal from drive circuit must be connected between the control terminal and a fixed power circuit terminal (therefore control terminal and a fixed power circuit terminal (therefore called common terminal ). called common terminal ). Drive Circuit
  • 10. Power Electronic s 10 A classification of power electronic devices A classification of power electronic devices Uncontrolled device: diode Uncontrolled device: diode (Uncontrollable device) (Uncontrollable device) Fully Fully- -controlled device: Power MOSFET, IGBT,GTO, IGCT controlled device: Power MOSFET, IGBT,GTO, IGCT (Fully (Fully- -controllable device) controllable device) Half Half- -controlled device: controlled device: thyristor thyristor (Half (Half- -controllable device) controllable device) has only two terminals and can not be controlled by control signal. The on and off states of the device are determined by the power circuit. is turned-on by a control signal and turned-off by the power circuit The on and off states of the device are controlled by control signals.
  • 11. Power Electronic s 11 Other classifications Other classifications power electronic devices power electronic devices Pulse Pulse- -triggered devices triggered devices Level Level- -sensitive (level sensitive (level- -triggered) devices triggered) devices power electronic devices power electronic devices power electronic devices power electronic devices Current Current- -driven (current driven (current- -controlled) devices controlled) devices Voltage Voltage- -driven (voltage driven (voltage- -controlled) devices controlled) devices (Field (Field- -controlled devices) controlled devices) Unipolar Unipolar devices (Majority carrier devices) devices (Majority carrier devices) Composite devices Composite devices Bipolar devices (Minority carrier devices) Bipolar devices (Minority carrier devices)
  • 12. Power Electronic s 12 Appearance, structure, and symbol Appearance, structure, and symbol Physics of operation Physics of operation Characteristics Characteristics Specification Specification Special issues Special issues Devices of the same family Devices of the same family Major topics for each device Major topics for each device Switching characteristics Switching characteristics Static characteristics Static characteristics
  • 13. Power Electronic s 13 Passive components in power electronic Passive components in power electronic circuit circuit Transformer, inductor, capacitor and resistor: Transformer, inductor, capacitor and resistor: these are passive components in a power electronic these are passive components in a power electronic circuit since they can not be controlled by control signal and circuit since they can not be controlled by control signal and their characteristics are usually constant and linear. their characteristics are usually constant and linear. The requirements for these passive components by power The requirements for these passive components by power electronic circuits could be very different from those by electronic circuits could be very different from those by ordinary circuits. ordinary circuits.
  • 14. Power Electronic s 14 1.2 Uncontrolled device Power diode 1.2 Uncontrolled device Power diode Appearance Appearance Structure Structure Symbol Symbol Cathode Anode K K A A Anode Cathode
  • 15. Power Electronic s 15 PN junction PN junction - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 - 。 + · + · + · + · + · + · + · + · + · + · + · + · + · + · + · + - + - + - + - + - p region n region Direction of inner electric field Space charge region (depletion region, potential barrier region) Semiconductor (Column IV element, Semiconductor (Column IV element, Si Si) ) Electrons and holes. Electrons and holes. Pure semiconductor (intrinsic semiconductor) Pure semiconductor (intrinsic semiconductor) Doping, p Doping, p- -type semiconductor. N type semiconductor. N- -type semiconductor type semiconductor PN junction PN junction Equilibrium of diffusion and drift Equilibrium of diffusion and drift
  • 16. Power Electronic s 16 PN junction with voltage applied in the PN junction with voltage applied in the forward direction forward direction V + + + + + - - - - - n p Wo W + -
  • 17. Power Electronic s 17 PN junction with voltage applied in the reverse PN junction with voltage applied in the reverse direction direction + - V + + + + + - - - - - - - - + + + n p Wo W Effective direction of electronic field
  • 18. Power Electronic s 18 Construction of a practical power diode Construction of a practical power diode Features different from low Features different from low- -power (information electronic) diodes power (information electronic) diodes – – Larger size – – Vertically oriented structure – – n drift region (p-i-n diode) – – Conductivity modulation 250μm Breakdown voltage dependent 10 μm p Nd =10 cm n substrate -3 19 Na =10 cm -3 19 + n epi Nd =10 cm -3 14 p Nd =10 cm n substrate -3 19 + Na =10 cm -3 19 + n epi - Nd =10 cm -3 14 i Anode Cathode + - V -
  • 20. Power Electronic s 20 Reverse Reverse- -biased power diode biased power diode Breakdown Breakdown – – Avalanche breakdown – – Thermal breakdown
  • 21. Power Electronic s 21 The positive and negative charge in the depletion region is The positive and negative charge in the depletion region is variable with the changing of external voltage. variable with the changing of external voltage. — —– –Junction capacitor C Junction capacitor CJ J . . Junction capacitor C Junction capacitor CJ J Junction capacitor influences the switching characteristics of Junction capacitor influences the switching characteristics of power diode. power diode. Junction capacitor Junction capacitor Diffusion capacitor Diffusion capacitor C CD D Potential barrier capacitor Potential barrier capacitor C CB B
  • 22. Power Electronic s 22 Static characteristics of power diode Static characteristics of power diode The I The I- -V characteristic of power diode V characteristic of power diode I O IF UTO UF U
  • 23. Power Electronic s 23 Switching (dynamic) characteristics of power Switching (dynamic) characteristics of power diode diode Reverse Reverse- -recovery process: recovery process: Reverse-recovery time, reverse-recovery charge, reverse-recovery peak current. Turn Turn- -off transient off transient IF UF tF t0 trr td tf t1 t2 t UR URP IRP diF dt diR dt
  • 24. Power Electronic s 24 Switching (dynamic) characteristics Switching (dynamic) characteristics of power of power diode diode Forward recovery process: Forward recovery process: forward-recovery time Turn Turn- -on transient on transient UFP u i iF uF tfr t 0 2V
  • 25. Power Electronic s 25 Specifications of power diode Specifications of power diode Average rectified forward current I Average rectified forward current IF(AV) F(AV) Forward voltage U Forward voltage UF F Peak repetitive reverse voltage U Peak repetitive reverse voltage URRM RRM Maximum junction temperature T Maximum junction temperature TJM JM Reverse Reverse- -recovery time recovery time t trr rr
  • 26. Power Electronic s 26 Types of power diodes Types of power diodes General purpose diode (rectifier diode): General purpose diode (rectifier diode): Fast recovery diode Fast recovery diode Schottky Schottky diode ( diode (Schottky Schottky barrier diode barrier diode- -SBD) SBD) standard recovery Reverse recovery time and charge specified. trr is usually less than 1μs, for many less than 100 ns —— ultra-fast recovery diode. – A majority carrier device – Essentially no recovered charge, and lower forward voltage. – Restricted to low voltage (less than 200V)
  • 27. Power Electronic s 27 Examples of commercial power diodes Examples of commercial power diodes
  • 28. Power Electronic s 28 History and applications of power diode History and applications of power diode Applied in industries starting 1950s Applied in industries starting 1950s Still in Still in- -use today. Usually working with controlled use today. Usually working with controlled devices as necessary components devices as necessary components In many circumstances fast recovery diodes or In many circumstances fast recovery diodes or schottky schottky diodes have to be used instead of general diodes have to be used instead of general purpose diodes. purpose diodes.
  • 29. Power Electronic s 29 1.3 Half 1.3 Half- -controlled device controlled device— —Thyristor Thyristor Another name: SCR Another name: SCR— —silicon controlled rectifier silicon controlled rectifier Thyristor Thyristor Opened the power electronics era Opened the power electronics era – – 1956, invention, Bell Laboratories 1956, invention, Bell Laboratories – – 1957, development of the 1st product, GE 1957, development of the 1st product, GE – – 1958, 1st commercialized product, GE 1958, 1st commercialized product, GE – – Thyristor Thyristor replaced vacuum devices in almost every power replaced vacuum devices in almost every power processing area. processing area. Still in use in high power situation. Still in use in high power situation. Thyristor Thyristor till has the till has the highest power highest power- -handling capability. handling capability. History History
  • 30. Power Electronic s 30 Appearance and symbol of Appearance and symbol of thyristor thyristor Symbol Symbol Appearance Appearance K G A Cathode Cathode Anode Anode Gate Gate
  • 31. Power Electronic s 31 Structure and equivalent circuit of Structure and equivalent circuit of thyristor thyristor • • Structure Structure • • Equivalent circuit Equivalent circuit
  • 32. Power Electronic s 32 Physics of Physics of thyristor thyristor operation operation Equivalent circuit: A Equivalent circuit: A pnp pnp transistor and an transistor and an npn npn transistor transistor interconnected together interconnected together Positive feedback Positive feedback Trigger Trigger Can not be turned off by control Can not be turned off by control signal signal Half Half- -controllable controllable
  • 33. Power Electronic s 33 Quantitative description of Quantitative description of thyristor thyristor operation operation I Ic1 c1= =α α1 1 I IA A + + I ICBO1 CBO1 ( (1 1- -1 1) ) I Ic2 c2= =α α2 2 I IK K + + I ICBO2 CBO2 ( (1 1- -2 2) ) I IK K= =I IA A+ +I IG G ( (1 1- -3 3) ) I IA A= =I Ic c1 1+ +I Ic c2 2 ( (1 1- -4 4) ) ) ( 1 2 1 CBO2 CBO1 G 2 A α α α + − + + = I I I I ( (1 1- -5 5) ) When I When IG G=0, =0, α α1 1+α +α2 2 is small. is small. When I When IG G>0, >0, α α1 1+α +α2 2 will approach 1, I will approach 1, IA A will be very large. will be very large.
  • 34. Power Electronic s 34 Other methods to trigger Other methods to trigger thyristor thyristor on on High voltage across anode and cathode High voltage across anode and cathode— — avalanche breakdown avalanche breakdown High rising rate of anode High rising rate of anode voltagte voltagte — — du/dt du/dt too high too high High junction temperature High junction temperature Light activation Light activation
  • 35. Power Electronic s 35 Static characteristics of Static characteristics of thyristor thyristor Blocking when reverse Blocking when reverse biased, no matter if there biased, no matter if there is gate current applied is gate current applied Conducting only when Conducting only when forward biased and there forward biased and there is triggering current is triggering current applied to the gate applied to the gate Once triggered on, will be Once triggered on, will be latched on conducting latched on conducting even when the gate even when the gate current is no longer current is no longer applied applied Turning off: decreasing Turning off: decreasing current to be near zero current to be near zero with the effect of external with the effect of external power circuit power circuit Gate I Gate I- -V characteristics V characteristics O U Ak IA I H IG2 IG1 IG =0 U bo U DSM U DRM U RRM U RSM forward forward conducting conducting avalanche avalanche breakdown breakdown reverse reverse blocking blocking increasing IG forward forward blocking blocking
  • 36. Power Electronic s 36 Switching characteristics of Switching characteristics of thyristor thyristor Turn Turn- -on transient on transient – – Delay time t Delay time td d – – Rise time Rise time t tr r – – Turn Turn- -on time on time t tgt gt Turn Turn- -off transient off transient – – Reverse recovery Reverse recovery time time t trr rr – – Forward recovery Forward recovery time time t tgr gr – – Turn Turn- -off time off time t tq q 100% 90% 10% uAK t t O 0 td tr trr tgr URRM IRM iA
  • 37. Power Electronic s 37 Specifications of Specifications of thyristor thyristor Peak repetitive forward blocking voltage U Peak repetitive forward blocking voltage UDRM DRM Peak repetitive reverse blocking voltage U Peak repetitive reverse blocking voltage URRM RRM Peak on Peak on- -state voltage U state voltage UTM TM Average on Average on- -state current I state current IT(AV) T(AV) Holding current I Holding current IH H Latching up current I Latching up current IL L Peak forward surge current I Peak forward surge current ITSM TSM du/dt du/dt di/dt di/dt
  • 38. Power Electronic s 38 The family of The family of thyristors thyristors Fast switching Fast switching thyristor thyristor— —FST FST Triode AC switch Triode AC switch— —TRIAC TRIAC (Bi (Bi- -directional triode directional triode thyristor thyristor) ) Reverse Reverse- -conducting conducting thyristor thyristor Light Light- -triggered ( triggered (activited activited) ) thyristor thyristor — —RCT RCT — —LTT LTT I O U IG=0 K G A A G K G K A G T1 T2
  • 39. Power Electronic s 39 1.4 Typical fully 1.4 Typical fully- -controlled devices controlled devices 1.4.1 Gate 1.4.1 Gate- -turn turn- -off off thyristor thyristor — —GTO GTO 1.4.2 Giant transistor 1.4.2 Giant transistor — —GTR GTR 1.4.3 Power metal 1.4.3 Power metal- -oxide oxide- -semiconductor field effect semiconductor field effect transistor transistor — — Power MOSFET Power MOSFET 1.4.4 Insulated 1.4.4 Insulated- -gate bipolar transistor gate bipolar transistor — —IGBT IGBT Features Features – – Begin to be used in large amount in 1980s Begin to be used in large amount in 1980s – – GTR is obsolete and GTO is also seldom used today. GTR is obsolete and GTO is also seldom used today. – – IGBT and power MOSFET are the two major power IGBT and power MOSFET are the two major power semiconductor devices nowadays. semiconductor devices nowadays. Applications Applications – – IC fabrication technology, fully IC fabrication technology, fully- -controllable, high frequency controllable, high frequency
  • 40. Power Electronic s 40 A G K G G K N1 P1 N2 N2 P2 b) a) 1.4.1 Gate 1.4.1 Gate- -turn turn- -off off thyristor thyristor— —GTO GTO Major difference from conventional Major difference from conventional thyristor thyristor: : The gate and cathode structures are highly The gate and cathode structures are highly interdigitated interdigitated, with , with various types of geometric forms being used to layout the various types of geometric forms being used to layout the gates and cathodes. gates and cathodes. Structure Structure Symbol Symbol G K A
  • 41. Power Electronic s 41 Physics of GTO operation Physics of GTO operation The basic operation of GTO is the The basic operation of GTO is the same as that of the conventional same as that of the conventional thyristor thyristor. . The principal differences lie in the The principal differences lie in the modifications in the structure to modifications in the structure to achieve gate turn achieve gate turn- -off capability. off capability. – – Large Large α α2 2 – – α α1 1+ +α α2 2 is just a little larger than is just a little larger than the critical value 1. the critical value 1. – – Short distance from gate to Short distance from gate to cathode makes it possible to cathode makes it possible to drive current out of gate. drive current out of gate. R NPN PNP A G S K EG IG EA IK Ic2 Ic1 IA V1 V2
  • 42. Power Electronic s 42 Characteristics of GTO Characteristics of GTO Static characteristic Static characteristic – – Identical to conventional Identical to conventional thyristor thyristor in the forward direction in the forward direction – – Rather low reverse breakdown voltage (20 Rather low reverse breakdown voltage (20- -30V) 30V) Switching characteristic Switching characteristic O t 0 t iG iA IA 90%IA 10%IA tt tf ts td tr t0 t1 t2 t3 t4 t5 t6
  • 43. Power Electronic s 43 Specifications of GTO Specifications of GTO Most GTO specifications have the same meanings Most GTO specifications have the same meanings as those of conventional as those of conventional thyristor thyristor. . Specifications different from Specifications different from thyristor thyristor’ ’s s – – Maximum controllable anode current I Maximum controllable anode current IATO ATO – – Current turn Current turn- -off gain off gain β βoff off – – Turn Turn- -on time t on time ton on – – Turn Turn- -off time off time t toff off
  • 44. Power Electronic s 44 1.4.2 Giant Transistor 1.4.2 Giant Transistor— —GTR GTR GTR is actually the bipolar junction transistor that can handle GTR is actually the bipolar junction transistor that can handle high voltage and large current. high voltage and large current. So GTR is also called power BJT, or just BJT. So GTR is also called power BJT, or just BJT. Basic structure Basic structure Symbol Symbol b e c
  • 45. Power Electronic s 45 Structures of GTR different from its Structures of GTR different from its information information- -processing counterpart processing counterpart Multiple Multiple- -emitter structure emitter structure Darlington configuration Darlington configuration
  • 46. Power Electronic s 46 Physics of GTR operation Physics of GTR operation Same as information BJT device Same as information BJT device holes electrons Eb Ec ib ic =βib ie =(1+β )ib
  • 47. Power Electronic s 47 Static characteristics of GTR Static characteristics of GTR cut-off region Amplifying (active) region O I ib3 ib2 ib1 ib1<ib2<ib3 Uce S a t u r a t io n r e g io n
  • 48. Power Electronic s 48 Switching characteristics of GTR Switching characteristics of GTR Turn Turn- -on transient on transient – – Turn Turn- -on delay time t on delay time td d – – Rise time Rise time t tr r – – Turn Turn- -on time t on time ton on Turn Turn- -off transient off transient – – Storage time Storage time t ts s – – Falling time Falling time t tf f – – Turn Turn- -off time off time t toff off ib Ib 1 Ib 2 Ics ic 0 0 90%Ib1 10%Ib1 90%Ics 10%Ics t0 t1 t2 t3 t4 t5 t t toff ts tf ton tr td
  • 49. Power Electronic s 49 Second breakdown of GTR Second breakdown of GTR
  • 50. Power Electronic s 50 Safe operating area (SOA) of GTR Safe operating area (SOA) of GTR S O A O Ic Ic M P S B P c M U c e U c e M
  • 51. Power Electronic s 51 1.4.3 Power metal 1.4.3 Power metal- -oxide oxide- -semiconductor field semiconductor field effect transistor effect transistor— —Power MOSFET Power MOSFET Basic structure Basic structure Symbol Symbol G S D P channel A classification A classification Field Effect Field Effect Transistor Transistor (FET) (FET) Metal Metal- -onside onside- -semiconductor FET (MOSFET) semiconductor FET (MOSFET) Power MOSFET Power MOSFET Junction FET (JFET) Junction FET (JFET) Static induction transistor (SIT) Static induction transistor (SIT) n channel n channel p channel p channel G S D N channel
  • 52. Power Electronic s 52 Structures of power MOSFET Structures of power MOSFET Also vertical Also vertical structure structure— —VMOS VMOS – – VVMOS, VDMOS VVMOS, VDMOS Multiple parallel Multiple parallel cells cells – – Polygon Polygon- -shaped shaped cells cells A structure of hexagon cells A structure of hexagon cells
  • 53. Power Electronic s 53 Physics of MOSFET operation Physics of MOSFET operation p-n- junction is reverse-biased off-state voltage appears across n- region Off Off- -state state
  • 54. Power Electronic s 54 Physics of MOSFET operation Physics of MOSFET operation p-n- junction is slightly reverse biased positive gate voltage induces conducting channel drain current flows through n- region and conducting channel on resistance = total resistances of n- region, conducting channel,source and drain contacts, etc. On On- -state state
  • 55. Power Electronic s 55 Static characteristics of power MOSFET Static characteristics of power MOSFET
  • 56. Power Electronic s 56 Switching characteristics of power MOSFET Switching characteristics of power MOSFET Rs RG RF RL iD uGS up iD +UE iD O O O up t t t uGS uGSP uT td(on) tr td(off) tf Turn Turn- -on transient on transient – – Turn Turn- -on delay time t on delay time td(on) d(on) – – Rise time Rise time t tr r Turn Turn- -off transient off transient – – Turn Turn- -off delay time t off delay time td(off) d(off) – – Falling time Falling time t tf f
  • 57. Power Electronic s 57 Specifications of power MOSFET Specifications of power MOSFET Drain Drain- -source breakdown voltage U source breakdown voltage UDS DS Continuous drain current I Continuous drain current ID D Peak pulsed drain current I Peak pulsed drain current IDM DM On (On On (On- -state) resistance R state) resistance RDS(on) DS(on) Inter Inter- -terminal capacitances terminal capacitances – – Short circuit input capacitance Short circuit input capacitance C Ciss iss= = C CGS GS+ + C CGD GD – – Reverse transfer capacitance Reverse transfer capacitance C Crss rss= = C CGD GD – – Short circuit output capacitance Short circuit output capacitance C Coss oss= = C CDS DS+ + C CGD GD SOA of power MOSFET SOA of power MOSFET – – No second breakdown No second breakdown
  • 58. Power Electronic s 58 Examples of commercial power MOSFET Examples of commercial power MOSFET
  • 59. Power Electronic s 59 Features and applications of power MOSFET Features and applications of power MOSFET Voltage Voltage- -driven device, simple drive circuit driven device, simple drive circuit Majority Majority- -carrier device, fast switching speed, high carrier device, fast switching speed, high operating frequency (could be hundreds of kHz) operating frequency (could be hundreds of kHz) Majority Majority- -carrier device, better thermal stability carrier device, better thermal stability On On- -resistance increases rapidly with rated blocking resistance increases rapidly with rated blocking voltage voltage – – Usually used at voltages less than 500V and power less Usually used at voltages less than 500V and power less than 10kW than 10kW – – 1000V devices are available, but are useful only at low 1000V devices are available, but are useful only at low power levels(100W) power levels(100W) Part number is selected on the basis of on Part number is selected on the basis of on- - resistance rather than current rating resistance rather than current rating
  • 60. Power Electronic s 60 The body diode of power MOSFET The body diode of power MOSFET The body diode The body diode Equivalent circuit Equivalent circuit
  • 61. Power Electronic s 61 1.4.4 1.4.4 Insulated Insulated- -gate bipolar transistor gate bipolar transistor — —IGBT IGBT Features Features • • On On- -state losses are much smaller than those of a power state losses are much smaller than those of a power MOSFET, and are comparable with those of a GTR MOSFET, and are comparable with those of a GTR • • Easy to drive Easy to drive — —similar to power MOSFET similar to power MOSFET • • Faster than GTR, but slower than power MOSFET Faster than GTR, but slower than power MOSFET Application Application • • The device of choice in 500 The device of choice in 500- -1700V applications, at power 1700V applications, at power levels of several kW to several MW levels of several kW to several MW Combination of MOSFET and GTR Combination of MOSFET and GTR GTR GTR: low conduction losses (especially at larger blocking volta : low conduction losses (especially at larger blocking voltages), ges), longer switching times, current longer switching times, current- -driven driven MOSFET MOSFET: faster switching speed, easy to drive (voltage : faster switching speed, easy to drive (voltage- -driven), driven), larger conduction losses (especially for hi larger conduction losses (especially for higher blocking voltages) gher blocking voltages) IGBT IGBT
  • 62. Power Electronic s 62 Structure and operation principle of IGBT Structure and operation principle of IGBT Basic structure Basic structure Also multiple cell structure Also multiple cell structure Basic structure similar to Basic structure similar to power MOSFET, except power MOSFET, except extra p region extra p region On On- -state: minority carriers state: minority carriers are injected into drift region, are injected into drift region, leading to conductivity leading to conductivity modulation modulation compared with power compared with power MOSFET: slower switching MOSFET: slower switching times, lower on times, lower on- -resistance, resistance, useful at higher voltages useful at higher voltages (up to 1700V) (up to 1700V) E G C N+ N- a) P N+ N+ P N+ N+ P+ Emitter Gate Collector Injecting layer Buffer layer Drift region J3 J2 J1
  • 63. Power Electronic s 63 Equivalent circuit and circuit symbol of IGBT Equivalent circuit and circuit symbol of IGBT Equivalent circuit Equivalent circuit Circuit symbol Circuit symbol G E C + - + - + - ID RN IC VJ1 ID Ron Drift region resistance G C E
  • 64. Power Electronic s 64 Static characteristics of IGBT Static characteristics of IGBT O Active region Cut-off (forward blocking) region Saturation region (On region) Reverse blocking region IC URM UFM UCE UGE(th) UGE
  • 65. Power Electronic s 65 Switching characteristics of IGBT Switching characteristics of IGBT IGBT turn-on is similar to power MOSFET turn-on The major difference between IGBT turn-off and power MOSFET turn-off: – There is current tailing in the IGBT turn-off due to the stored charge in the drift region. t t t 10% 90% 10% 90% UCE IC 0 O 0 UGE UGEM ICM UCEM tfv1 tfv2 toff ton tfi1 tfi2 td(off) tf td(on) tr UCE(on) UGEM UGEM ICM ICM current tail
  • 66. Power Electronic s 66 Parasitic Parasitic thyristor thyristor and latch and latch- -up in IGBT up in IGBT Main current path Main current path pnp pnp transistor and the parasitic transistor and the parasitic npn npn transistor transistor compose a parasitic compose a parasitic thyristor thyristor inside IGBT. inside IGBT. High emitter current tends to latch the parasitic High emitter current tends to latch the parasitic thyristor thyristor on. on. Modern Modern IGBTs IGBTs are essentially latch are essentially latch- -up proof up proof Location of equivalent devices Location of equivalent devices Complete IGBT equivalent circuit Complete IGBT equivalent circuit
  • 67. Power Electronic s 67 Specifications of IGBT Specifications of IGBT Collector Collector- -emitter breakdown voltage U emitter breakdown voltage UCES CES Continuous collector current I Continuous collector current IC C Peak pulsed collector current I Peak pulsed collector current ICM CM Maximum power dissipation P Maximum power dissipation PCM CM Other issues: Other issues: SOA of IGBT SOA of IGBT – – The IGBT has a rectangular SOA with similar shape to the The IGBT has a rectangular SOA with similar shape to the power MOSFET. power MOSFET. Usually fabricated with an anti Usually fabricated with an anti- -parallel fast diode parallel fast diode
  • 68. Power Electronic s 68 Examples of commercial IGBT Examples of commercial IGBT
  • 69. Power Electronic s 69 1.5 Other new power electronic devices 1.5 Other new power electronic devices Static induction transistor Static induction transistor — —SIT SIT Static induction Static induction thyristor thyristor — —SITH SITH MOS controlled MOS controlled thyristor thyristor — — MCT MCT Integrated gate Integrated gate- -commutated commutated thyristor thyristor — —IGCT IGCT Power integrated circuit and power module Power integrated circuit and power module
  • 70. Power Electronic s 70 Static induction transistor Static induction transistor— —SIT SIT Another name: power junction field effect Another name: power junction field effect transistor transistor— —power JFET power JFET Features Features – – Major Major- -carrier device carrier device – – Fast switching, comparable to power MOSFET Fast switching, comparable to power MOSFET – – Higher power Higher power- -handling capability than power MOSFET handling capability than power MOSFET – – Higher conduction losses than power MOSFET Higher conduction losses than power MOSFET – – Normally Normally- -on device, not convenient (could be made on device, not convenient (could be made normally normally- -off, but with even higher on off, but with even higher on- -state losses) state losses)
  • 71. Power Electronic s 71 Static induction Static induction thyristor thyristor— —SITH SITH other names other names – – Field controlled Field controlled thyristor thyristor— —FCT FCT – – Field controlled diode Field controlled diode Features Features – – Minority Minority- -carrier device, a JFET structure with an additional carrier device, a JFET structure with an additional injecting layer injecting layer – – Power Power- -handling capability similar to GTO handling capability similar to GTO – – Faster switching speeds than GTO Faster switching speeds than GTO – – Normally Normally- -on device, not convenient (could be made on device, not convenient (could be made normally normally- -off, but with even higher on off, but with even higher on- -state losses) state losses)
  • 72. Power Electronic s 72 MOS controlled MOS controlled thyristor thyristor— —MCT MCT Essentially a GTO with integrated MOS Essentially a GTO with integrated MOS- -driven driven gates controlling both turn gates controlling both turn- -on and turn on and turn- -off that off that potentially will significantly simply the design of potentially will significantly simply the design of circuits using GTO. circuits using GTO. The difficulty is how to design a MCT that can be The difficulty is how to design a MCT that can be turned on and turned off equally well. turned on and turned off equally well. Once believed as the most promising device, but Once believed as the most promising device, but still not commercialized in a large scale. The future still not commercialized in a large scale. The future remains uncertain. remains uncertain.
  • 73. Power Electronic s 73 Integrated gate Integrated gate- -commutated commutated thyristor thyristor — — IGCT IGCT The newest member of the power semiconductor The newest member of the power semiconductor family, introduced in 1997 by ABB family, introduced in 1997 by ABB Actually the close integration of GTO and the gate Actually the close integration of GTO and the gate drive circuit with multiple drive circuit with multiple MOSFETs MOSFETs in parallel in parallel providing the gate currents providing the gate currents Short name: GCT Short name: GCT Conduction drop, gate driver loss, and switching Conduction drop, gate driver loss, and switching speed are superior to GTO speed are superior to GTO Competing with IGBT and other new devices to Competing with IGBT and other new devices to replace GTO replace GTO
  • 74. Power Electronic s 74 Power integrated circuit and power module Power integrated circuit and power module Two major challenges Two major challenges – – Electrical isolation of high Electrical isolation of high- -voltage components from low voltage components from low- - voltage components voltage components – – Thermal management Thermal management— —power devices usually at higher power devices usually at higher temperatures than low temperatures than low- -voltage devices voltage devices Integration of power electronic devices Monolithic integration: Monolithic integration: power integrated circuit power integrated circuit Packaging integration: Packaging integration: power module power module Smart power integrated circuit(Smart power IC, SPIC, Smart switch) High voltage integrated circuit (HVIC) Ordinary power module:just power devices packaged together Integrated power electronics Module(IPEM): power devices, drive circuit, protection circuit, control circuit Intelligent power module (IPM): power devices, drive circuit, protection circuit
  • 75. Power Electronic s 75 Review of device classifications Review of device classifications power electronic power electronic devices devices Pulse Pulse- -triggered devices: triggered devices: thyristor thyristor, GTO , GTO Level Level- -sensitive (Level sensitive (Level- -triggered) devices: triggered) devices: GTR,power MOSFET, IGBT, SIT, SITH, GTR,power MOSFET, IGBT, SIT, SITH, MCT, IGCT MCT, IGCT power electronic power electronic devices devices power electronic power electronic devices devices Current Current- -driven (current driven (current- -controlled) devices: controlled) devices: thyristor, GTO, GTR Voltage Voltage- -driven (voltage driven (voltage- -controlled) devices controlled) devices (Field (Field- -controlled devices):power MOSFET, controlled devices):power MOSFET, IGBT, SIT, SITH, MCT, IGCT IGBT, SIT, SITH, MCT, IGCT Uni Uni- -polar devices (Majority carrier devices): polar devices (Majority carrier devices): SBD, power MOSFET, SIT SBD, power MOSFET, SIT Composite devices: IGBT, SITH, MCT Composite devices: IGBT, SITH, MCT Bipolar devices (Minority Bipolar devices (Minority carrier devices): carrier devices): ordinary power diode, ordinary power diode, thyristor thyristor, GTO, GTR, , GTO, GTR, IGCT, IGBT, SITH, MCT IGCT, IGBT, SITH, MCT
  • 76. Power Electronic s 76 Comparison of the major types of devices Comparison of the major types of devices Power Power- -handling capability handling capability
  • 77. Power Electronic s 77 Comparison of the major types of devices Comparison of the major types of devices Maximum allowed current density as a function of Maximum allowed current density as a function of the switching frequency the switching frequency