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Condensation Heat Transfer
 Condensation occurs when temperature
  of a vapor is reduced below its saturation
  temperature.
 Vapor is contacted by a solid surface at a
  temp well below vapor saturation temp
  Condensation Types
 A) Film Condensation
  B) Drop-wise Condensation
Film Condensation
 Condensate wet the surface and form a
  liquid film on the surface which fall due to
  gravity
 Thickness of film increases as it moves
  down due to more condensation
Film Condensation
Drop-wise Condensation
 Condensed vapors form droplets on
  surface instead of film, surface is covered
  by drops
 Droplets slide down the surface, when
  they reach a certain size
Drop-wise Condensation
Heat Exchanger
LMTD Definition
 Log mean temp difference is defined as
 that temperature difference which, if
 constant, would give the same rate of heat
 transfer as actually occurs under variable
 conditions of temperature difference
Why Log Mean Temp Difference is
used

 Derivation of this equation is based on
 constant ∆T, But temperature difference
 between hot and cold fluid varies through
 out the length of exchanger (so its not
 constant). ∆T is larger at inlet of heat
 exchanger, but decreases as fluid moves
 towards outlet. To have constant ∆T, we
 use ∆Tlm (log mean temp difference)
∆T IS NOT CONSTANT
Counter Flow arrangement is more
better
 When cold fluid out, its in contact with hot fluid at
 higher temp, so t2 can be higher than T2
Equations for log mean temp diff
Industrial Temp Control of
Heat Exchangers
Temp control of exchanger
  Set
  Point    TC
                     TT




Steam in




                Process fluid
TCV-4            TCV-3
                                                                                                  TIC      TIC
                                                                                                                       TT
                                                                     Condensate                    -2       -1
               SC        FIC                                                              TT
                                     FT
               -1         -1
                                                                                                                                  PCV-1
                                                                                  MCV-1           HIC-1
                                                       Heat               Condensate
                    SC
                                                      Recycle
                                                                                                                 V-1
                    -2    Heat Recycle
                                               E-1A                        From E-5A                                        PC
                                                                                                                            -1
From F-3AB                                                        E-2A
                                                                             From C-1A
               SC              FIC                                                              HIC-2                  PT
                                          FT
               -3               -3
                                                TCV-6             TCV-5
                                                                                                   TIC
                                                                                                    -4
                                                                                                            TIC
                                                                                                             -3
                                                                                                                        TT                NODE 2
                                                                          Condensate
                                                                                           TT
             P-3ABC
                                                                                                                                  PCV-2
                                                                                   MCV-2           HIC-3
                                                        Heat              Condensate
                                                       Recycle                                                    V-2
                          Heat Recycle
                                                E-1B                        From E-5B                                        PC
                                                                                                                             -2
                                                                  E-2B       From C-1B
                                                                                                 HIC-4
                                                                                                                        PT
C-1A

                               1ST stage           2nd stage     3rd stage      4th stage                  PIC
                                                                                            5th stage      -69



                                                                                                                 PCV-69



                                                                                              TWR       MCV-5         To V-1
                                                                             CWS CWR    TWS    To
 CO2 from Ammonia plant            PIC
                                         CWS CWR
                                                            CWS CWR                     From TK-12
                                   -20                                                 TCV-27



                                         PCV-20
                                                                                         NODE 4

        C-1B


                               1ST stage           2nd stage     3rd stage      4th stage                   PIC
                                                                                            5th stage       -70




                                                                                                                PCV-70



                                                                                            TWR         MCV-6        To V-2
                                                                                      TWS
                                                                           CWS CWR           To
                                   PIC                     CWS   CWR                  From
CO2 from Ammonia plant
                                                                                     TCV-28 TK-12
                                         CWS CWR
                                   -29




                                         PCV-29
                                                                  TCV-28
            Temper water system
                                                   TCV-27
                                                                                  To C-1A
                                            TCV-26
                                                                              To C-1AB jackets C-1B
                                                                                            To
            TK-12



                          P-30AB

                                   CWS                           CWR
                                                  E-30AB
Heat Recycle
               E-3                                         Condensate

                                                                           E-5A
                                                           Heat
                                                          Recycle
                                    Heat Recycle                                 Condensate
                                                   E-4A
                                                                                    To V-1
                                                                        MCV-3
                                                          Condensate
                P-4AB
                                                                          E-5B
                                                           Heat
                                 Heat Recycle             Recycle
                                                                                             NODE 3
                        P-5ABC
                                                                                Condensate
                                                   E-4B
                                                                                   To V-2
                                                                        MCV-4
Thank You
     for
Your Attention

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Condensation & exchanger industrail temp control

  • 1. Condensation Heat Transfer  Condensation occurs when temperature of a vapor is reduced below its saturation temperature.  Vapor is contacted by a solid surface at a temp well below vapor saturation temp Condensation Types  A) Film Condensation B) Drop-wise Condensation
  • 2. Film Condensation  Condensate wet the surface and form a liquid film on the surface which fall due to gravity  Thickness of film increases as it moves down due to more condensation
  • 4. Drop-wise Condensation  Condensed vapors form droplets on surface instead of film, surface is covered by drops  Droplets slide down the surface, when they reach a certain size
  • 6. Heat Exchanger LMTD Definition Log mean temp difference is defined as that temperature difference which, if constant, would give the same rate of heat transfer as actually occurs under variable conditions of temperature difference
  • 7. Why Log Mean Temp Difference is used Derivation of this equation is based on constant ∆T, But temperature difference between hot and cold fluid varies through out the length of exchanger (so its not constant). ∆T is larger at inlet of heat exchanger, but decreases as fluid moves towards outlet. To have constant ∆T, we use ∆Tlm (log mean temp difference)
  • 8. ∆T IS NOT CONSTANT
  • 9. Counter Flow arrangement is more better When cold fluid out, its in contact with hot fluid at higher temp, so t2 can be higher than T2
  • 10. Equations for log mean temp diff
  • 11. Industrial Temp Control of Heat Exchangers Temp control of exchanger Set Point TC TT Steam in Process fluid
  • 12. TCV-4 TCV-3 TIC TIC TT Condensate -2 -1 SC FIC TT FT -1 -1 PCV-1 MCV-1 HIC-1 Heat Condensate SC Recycle V-1 -2 Heat Recycle E-1A From E-5A PC -1 From F-3AB E-2A From C-1A SC FIC HIC-2 PT FT -3 -3 TCV-6 TCV-5 TIC -4 TIC -3 TT NODE 2 Condensate TT P-3ABC PCV-2 MCV-2 HIC-3 Heat Condensate Recycle V-2 Heat Recycle E-1B From E-5B PC -2 E-2B From C-1B HIC-4 PT
  • 13. C-1A 1ST stage 2nd stage 3rd stage 4th stage PIC 5th stage -69 PCV-69 TWR MCV-5 To V-1 CWS CWR TWS To CO2 from Ammonia plant PIC CWS CWR CWS CWR From TK-12 -20 TCV-27 PCV-20 NODE 4 C-1B 1ST stage 2nd stage 3rd stage 4th stage PIC 5th stage -70 PCV-70 TWR MCV-6 To V-2 TWS CWS CWR To PIC CWS CWR From CO2 from Ammonia plant TCV-28 TK-12 CWS CWR -29 PCV-29 TCV-28 Temper water system TCV-27 To C-1A TCV-26 To C-1AB jackets C-1B To TK-12 P-30AB CWS CWR E-30AB
  • 14. Heat Recycle E-3 Condensate E-5A Heat Recycle Heat Recycle Condensate E-4A To V-1 MCV-3 Condensate P-4AB E-5B Heat Heat Recycle Recycle NODE 3 P-5ABC Condensate E-4B To V-2 MCV-4
  • 15. Thank You for Your Attention