The document provides an overview of sewage treatment plants. It defines sewage and its components. It describes various pollutants found in sewage and their impacts. It outlines typical characteristics of raw sewage and treated sewage standards. It then discusses various unit processes involved in sewage treatment plants including preliminary treatment like screening and grit removal, secondary treatment processes like activated sludge process, UASB, MBBR, and SBR. It also discusses membrane bioreactor, stabilization ponds, and sludge handling. Diagrams and figures are included to illustrate the various treatment processes.
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Sewage Treatment Plant Processes Explained
1. SEWAGE TREATMENT
PLANT – A PERSPECTIVE
by
Vishal Duggal
PATIALA (Punjab)
Ph.: 98 140 059 33, 98766 05933
Email: visduggal@gmail.com, v.duggal@live.com
for
Training Program
Operation and Maintenance of Wastewater Treatment
Plants (ETPs/CETPs/STPs)
NATIONAL PRODUCTIVITY COUNCIL
New Delhi
2. SEWAGE
(domestic sewage/domestic wastewater/municipal wastewater)
A type of wastewater that is produced by a community of
people
Consists of wastewater discharged from residences and
from commercial, institutional and public facilities that
exist in a locality
Greywater: from sinks, bathtubs, showers, dishwashers,
and clothes washers (reject water having lesser organic
pollution load)
Blackwater: the water used to flush toilets, combined with
the human waste that it flushes away, and kitchen
wastewater (reject water having higher organic pollution
load)
3. POLLUTANTS
Oxygen Demanding substances
Biochemical Oxygen Demand, or BOD: Organic matter and
ammonia are “oxygen-demanding” substances
Demand is placed on the dissolved oxygen of the receiving
waters by the microbial population in an effort to consume
them as food
Nutrients
Carbon, nitrogen, and phosphorus are essential to living
organisms and are the chief nutrients present
An excess of these nutrients overstimulates the unwanted
growth of aquatic plants, causes unsightly conditions,
interferes with drinking water treatment processes, and causes
unpleasant and disagreeable tastes and odours
4. POLLUTANTS…
Inorganic and recalcitrant organic substances
A vast array of chemicals
Many of these substances are toxic to life and are also
harmful to humans
May be poisonous at very low concentrations
Pathogens
Infectious micro-organisms, or pathogens
Causes the occurrence of waterborne diseases
Suspended solids
Insoluble matter present
May be inert
Can cause deposits, chokings, anaerobic conditions
6. TYPICAL CHARACTERISTICS
Parameter Average quantity
a) BOD3, 27C 200-250 mg/l
b) COD 300-400 mg/l
c) Total suspended solids 400-500 mg/l
d) Total dissolved solids 800-1500 mg/l
e) Total kjeldahl nitrogen (as N) 30-45 mg/l
f) Total phosphorus (as P) 5-15 mg/l
g) Feacal coliform count 1 x 107 MPN/100 ml
h) Soluble fraction of BOD 55-60%
7. TREATED SEWAGE STANDARDS
Parameter Average quantity
a) pH 6.5-8.5
b) BOD3, 27C <10 mg/l
c) COD <50 mg/l
d) Total suspended solids <10 mg/l
e) Ammoniacal nitrogen (as N) <5 mg/l
f) Total nitrogen (as N) <10 mg/l
g) Feacal coliform count <100 MPN/100 ml
8. TREATMENT REQUIREMENTS
Preliminary treatment
Removes materials that can cause operational problems
Primary treatment
Typically meant to remove ~60% of suspended solids and
~35% of BOD
Secondary treatment
Typically meant to remove ~85% of BOD and suspended
solids
Advanced treatment
Typically meant to remove >85% of BOD, solids, and
nutrients
Final treatment (polishing) – disinfection
Solid management – sludge handling
12. PRIMARY TREATMENT
Screening
Objective: Removal of coarse solids
Types of screens: Fine/medium/coarse
Cleaning of screens: Manual/mechanical
Benefits: Protection of pumps
Coarse Screening: 20 mm clear spacing in bars
Fine screening: 6 mm clear spacing in bars
19. SECONDARY TREATMENT
The microorganisms are cultivated in the wastewater. The
microorganisms use organic matter from sewage as their food
supply. This process leads to decomposition or biodegradation
of organic wastes.
Activated Sludge Process (ASP)
Up-flow Anaerobic Sludge Blanket Reactor (UASBR)
Moving Bed Biofilm Reactor (MBBR)
Sequential Batch Reactor (SBR)
Membrane Bio-reactor (MBR)
Lagoons/stabilisation ponds
Constructed wetland systems
20. SECONDARY TREATMENT
High density of microorganisms – keep organisms in system
Good contact between organisms and wastes – provide
mixing
Provide high levels of oxygen (for aerobic processes) -
aeration
Favorable temperature, pH, nutrients – design and operation
No toxic chemicals present – control or pre-treat inputs
21. ACTIVATED SLUDGE PROCESS
Proven and tested for more than 7 decades all over world
Several modifications/advances possible to meet specific
requirements
Comprises of;
Aeration tank containing micro organisms in suspension in
which reaction takes place.
Activated sludge recirculation system.
Excess sludge wasting and disposal facilities.
Aeration systems to transfer oxygen
Secondary sedimentation tank to separate and thicken
activated sludge.
Performance is critically dependent on sludge settling
characteristics and design of secondary clarifier
22. ACTIVATED SLUDGE PROCESS…
Sludge settling characteristics are typically influenced by
bio-flocculation which in turn depends on growth rate of
micro-organisms
Growth rate is generally controlled by controlling biological
solids retention time/food to micro-organism ratio
Requires careful monitoring of the reactor sludge levels and
sludge withdrawal
23. ACTIVATED SLUDGE PROCESS…
Advantages
Performance is not significantly affected due to normal
variations in wastewater characteristics and seasonal changes
Less land requirements
Disadvantages
High recurring cost
High energy consumption
Performance is adversely affected due to interruption in power
supply even for a short period
Foaming, particularly in winter season, may adversely affect
the oxygen transfer, and hence performance
Nitrogen and Phosphorous removal requires additional anoxic
tank and >3 times internal recirculation
More land requirement than SBR & MBBR
24. UPFLOW ANAEROBIC SLUDGE BLANKET
REACTOR
UASB uses an anaerobic process whilst forming a blanket of
granular sludge which suspends in the tank
Wastewater flows upwards through the blanket and is
processed (degraded) by the anaerobic microorganisms
The upward flow combined with the settling action of
gravity suspends the blanket with the aid of flocculants
The sludge in the UASB is tested for pH, volatile fatty acids
(VFA), alkalinity, COD and SS. If the pH reduces while
VFA increases, the sewage should not be allowed into the
UASB until the pH and VFA stabilise.
The reactor may need to be emptied completely once in five
years, while any floating material (scum) accumulated
inside the gas collector channels may have to be removed
every two years to ensure free flow of gas.
26. UPFLOW ANAEROBIC SLUDGE BLANKET
REACTOR
Advantages
Requires lesser power than aerobic processes
Biogas generated can be used as fuel or electricity
Disadvantages
UASB alone does not treat the sewage to desirable limits,
therefore downstream aerobic treatment is compulsory
Requires very large space due to post treatment
Recovery of biogas is not sufficient to produce substantial
electricity in case of municipal wastewater
27. MOVING BED BIO-REACTOR
A compact and robust system involving extended aeration
process with submerged aeration
Biomass growth on fluidized bed of plastic media enabling
retention of biomass and long solid retention time in the
reactor leading to low “food to micro-organism ratio” and
higher organic removal
Two stage biological oxidation
The process is intended to enhance the activated sludge
process by providing greater biomass in aeration tank and
thus by reducing volume of the tank
After aeration tank sedimentation tank is provided for
settlement of sloughed biomass
Ability to withstand limited organic overload
28. MOVING BED BIO-REACTOR
Special grade plastic proprietary media custom made for
offering high specific surface area is required
MBBR is a unique process in which combines suspended as
well as attached growth principles of biological wastewater
treatment
The biomass responsible for the removal of organic matter
from the wastewater is held in suspension as well as on the
bio carriers provided in the reactor as fixed film
MBBR provides an unique combination of advantages
provided by both activated sludge system as well as fixed
film system and at the same time trying to minimize the
drawbacks of both the systems
In MBBR, the biological performance is independent of
solids separations
31. MOVING BED BIO-REACTOR
Advantages
Requires lesser space
Ability to effectively treat dilute domestic wastewaters
Elimination of the need for sludge recirculation and
monitoring of MLSS in the reactor
Capacity to handle shock loads
Low and stabilised sludge production
Simple and reliable operation
Disadvantages
Control of SRT and other process parameters is difficult
Problems of choking of media
Problems of media loss
32. SEQUENTIAL BATCH REACTOR (S.B.R.)
The sequencing batch reactor (SBR) is a fill-and-draw type
activated sludge system operating in batch
The treatment consists of a cycle of five stages: fill, react,
settle, draw and idle.
During the reaction type, oxygen is added by an aeration
system. The bacteria oxidise the organic matter just as in
activated sludge systems.
Thereafter, aeration is stopped to allow the sludge to settle.
Then the water and the sludge are separated by decantation
and the clear layer (supernatant) is discharged from the
reaction chamber through a special decanter
Depending on the rate of sludge production, some sludge
may also be purged
33. SEQUENTIAL BATCH REACTOR (S.B.R.)
After a phase of idle, the tank is filled with a new batch of
wastewater
At least two tanks are needed for the batch mode of
operation as continuous influent needs to be stored during
the operation phase.
It performs biological organic removal, nitrification, de-
nitrification and biological phosphorous removal.
35. SEQUENTIAL BATCH REACTOR (S.B.R.)
Advantages
Controls growth of filamentous bacteria and avoids bulking of
sludge
Provides stabilised sludge.
Allows for easy modular expansion for increased flow
High BOD removal of up to 98%
Disadvantages
Compared to the conventional ASP/MBBR/UASB, a higher
level of sophistication and maintenance is associated due to
automation
The SBR is susceptible to shock loads
Process start-up stabilisation require very high skills
36. MEMBRANE BIO REACTOR (M.B.R.)
Combines membrane technology with biological treatment
Replaces conventional clarification, aeration and filtration
into a single step
The use of membrane filtration allows an MBR process to
produce a significantly higher quality effluent than that
obtainable from a conventional aerobic treatment process
The mixed liquor suspended solids concentration (MLSS)
and the solids retention time (SRT) are limited in a other
aerobic processes
The MLSS and SRT can both be larger for MBR processes
This results in a smaller aeration tank volume needed for an
MBR process than that needed for other aerobic processes
39. MEMBRANE BIO REACTOR (M.B.R.)
Advantages
Better effluent quality, smaller space requirements, and ease
of automation
Operate at higher volumetric loading rates which result in
lower hydraulic retention times
The low retention times mean that less space is required
compared to a conventional system.
The treated effluent contains low concentrations of bacteria,
TSS, BOD, and phosphorus. This facilitates high-level
disinfection.
High quality water produced for effective reuse
40. MEMBRANE BIO REACTOR (M.B.R.)
Disadvantages
Very high level of sophistication and maintenance is
associated
Higher capital and operating costs
Problem of membrane fouling and choking drastically reduces
plant efficiency
Very high operational complexity – require highly skilled
manpower for operation
41. STABILISATION POND
Wastewater Stabilization Ponds (WSPs) are large, man-
made water bodies in which blackwater, greywater or faecal
sludge are treated by natural occurring processes and the
influence of solar light, wind, microorganisms and algae
The ponds can be used individually, or linked in a series for
improved treatment
Three types of ponds: anaerobic, facultative, aerobic
(maturation), each with different treatment and design
characteristics
WSPs are low-cost for O&M and BOD and pathogen
removal is high
Very large surface areas are required
The treated effluent is appropriate for the reuse in agriculture
only
43. STABILISATION POND
Advantages
Simple to construct, operate and maintain
Does not involve installation of expensive electro-mechanical
equipment
Has very low O&M costs
Extremely robust and can withstand hydraulic and organic
shock loads
BOD reduction of the order of 90% and more
Coliform reduction could be up to 6 log units
High quality effluent at least operating costs
Low skill requirement for operation of the plant
44. STABILISATION POND
Disadvantages
Very large land requirement
High cost of lining
Likelihood of odour nuisance and mosquito breeding in
poorly maintained WSPs
If unlined, likelihood of groundwater contamination in porous
and fractured strata
45. SLUDGE HANDLING
Involves sludge dewatering
Sludge drying beds
Conventional method of sludge drying
No power requirement
Substantial area is required
Difficult to operate in monsoon
Labour intensive
Manual scrapping and loading of dried sludge
47. SLUDGE HANDLING
Mechanical dewatering – centrifuge
Advanced method of solid-liquid separation
Less area
Power required for pumping the sludge and operation of
centrifuge
Less time
Efficient dewatering
49. COMMON PROBLEMS &
TROUBLESHOOTING
Treated effluent is not meeting total nitrogen targets
Analyse for Ammonia, Nitrite and Nitrate
In case of high ammonia look to ensure your plant has
the following;
Generally, nitrification occurs only under aerobic
conditions at dissolved oxygen levels of more than 1.0
mg/L
Nitrification requires a long retention time
A low food to microorganism ratio (F:M)
A high mean cell residence time (measured as MCRT or
Sludge Age)
Adequate pH buffering (alkalinity)
50. COMMON PROBLEMS &
TROUBLESHOOTING
Treated effluent is not meeting total nitrogen targets
The biological reduction of nitrate to nitrogen gas is
performed by bacteria that live in a low-oxygen
environment. To thrive, the bacteria need biochemical
oxygen demand (BOD) – soluble BOD.
Adequate carbon source: about five times as much as the
amount of nitrate being denitrified
Ensure that the nitrification process is working otherwise
there will be no nitrate to denitrify
Ensure that the anoxic tank has 0 DO. Otherwise Mixed
Liquor Return Rate (MLR) might need to be reduced (as a
rule of thumb this flow rate is usually set at 300% of the
daily incoming flow)
51. COMMON PROBLEMS &
TROUBLESHOOTING
Treated effluent is not meeting BOD targets
High effluent BOD levels in the treated effluent can have
a number of causes
Incomplete wastewater treatment due to organic
overloading
Low oxygen concentration
Low hydraulic detention time
Physical short circuiting
High algae or sulphur bacteria growth
Sludge accumulation and loss of old sludge to the effluent
52. COMMON PROBLEMS &
TROUBLESHOOTING
Sludge overflow from clarifier
This phenomenon may be related to oxygen deficiency or
nutrient deficiency.
It can also be adversely affected by the long residence time in
sedimentation tanks when denitrification bacteria can start to
produce nitrogen gas
Also not sufficient sludge removal from the system might be a
reason of those problems