1. SURESH KUMAR.P – Industrial Automation Engineer
Abstract • Senior Design Engineer with 6 years and 8 months of experience in Industrial
Automation including Control Panel Design, Testing, Commissioning,
Troubleshooting, PLC Programming and Support.
• Experience in managing project operations from the designing stage to till
the commissioning of product with key focus on the optimal utilization of the
resources.
• Team player with strong analytical and leadership skills. Responsible for
project coordination and manufacturing, erection & commissioning of the
respective project given.
• Innovative and creative, with a logical and methodical approach to problem
solving with the right mix of Technical and Functional Skills.
• Credible and articulate, with excellent communication, presentation and
interpersonal skills.
• Skilled in detailed Industrial automation systems, control systems, project
conceptualization and project execution.
Education
Bachelor of Engineering (Electrical and Electronics Engineering) 75%
DEEE(Diploma Electrical and electronics Engineering) 82%
Skill-sets / Tools Technical:
Design Software : Auto-CAD
PLC Software : AB RSLogix 500, ABB CoDesy
Competencies Electrical Design Engineering
• Electrical Schematic, Layout, Control Logic and other relevant drawings
• Control Panel Designing
• Preparation of Single Line Diagram (SLD)
• Preparation of BOM
• Selection of type 2 co-ordination switchgears
• Cable Sizing & Scheduling
• Cable Tray Sizing & Routing
• Bus Bar Selection
• Ensure Design Engineering in line with the General Technical Parameters
(GTP)
• Deliver Design Engineering Outputs as per the agreed Project PERT Chart
Instrumentation
• PLC I/O preparations
• Burner Control System (Oil Fired & Gas Fired Burners)
• Temperature Controllers, Recorders, Pressure Transmitters
• Flow Switches, Pressure Switches, Proximity Sensor & Limit Switches
• Thermocouples, Flow Meters, Pressure regulators
• Gas Leak Detectors & Gas Monitoring Units
• Electrical control circuits with respect to instruments
• Cost reduction by selecting Instruments for multi applications
• P&I Diagram & Instrumentation Designing
• Relay Logics
• Cable Scheduling
• Preparation of BOM
• Design basis report of the individual equipment
• QAP
• Issue Approved Manufacturing Drawings – Initial and Amended for Execution
2. • Retrieve and Self keep the Approved Manufacturing Drawings after the
Execution
Erection & Commissioning
• Planning & Pert chart
• Safety & Site management
• Generator erection and commissioning
• HT< transformer Erection
• APFC Panel Erection and commissioning
• Routing of Cables (Includes Overhead Cable Tray & Cable Trench Routing)
• Instruments Configuration & Calibration
• Assembly of Equipment’s as per GA
• Electrical & Instrumentation Installation
• Burner Tuning
• Servo Motor tuning (Modulating Motor/Actuator)
• Pressure Switches & Flow Switches
• PID Control Tuning
• Pneumatics testing & Commissioning
• Testing of Switch Gears & Motors
• Testing and Tuning of Instruments
• Team Leadership
• Project Ownership
• Responsibility of Timeline & Budget
• Commissioning
• Maintenance Scheme & Training
Project Management
• Technical Review & Approval of Customers Purchase Order
• Prepare General Technical Parameters (GTP) for each projects
• Agree project PERT Chart with all departments to ensure timelines as per
Customers PO
• Conducts weekly review meeting & circulate minutes
• Maintain the On-Time Delivery Register
• Ensure Project PERT Chart includes timelines agreed with Manufacturing
Department
• Assistance for the finalization of the contractor
• Coordination between Design and Manufacturing in E&I and Mechanical
Departments
• To Ensure Project within the budget
• Assembly and Testing of manufacturing in E&I and Mechanical
• Manufacturing QAP
• Vendor Management
• Final review of Post project
• Internal Audit
KeyProjects 1 Title: STATOR CORE DRYER-CHENNAI.
Client: TOSHIBA JSW PRIVATE LIMITED.
Organization: INDAID ENGINEERS PRIVATE LIMITED,
Role: Project Engineer.
Team Size: 22
Job Profile:
• Project coordination during manufacturing and commissioning.
• Control Panel Designing & testing which includes the Thyristor for
480KW heaters and 100HP VFD for Recirculation Fan.
3. • Configuration of Instruments as per customer specification.
• Reviewed the Interfacing field instruments & other automated
device with PLC& SCADA.
• Application Logic developed using unity pro tool as per the
Sequence in the flow chart and tested.
• Various Report Generation and prepared customer level
documents.
2 Title: STATOR COIL DRYER-CHENNAI
Client: TOSHIBA JSW PRIVATE LIMITED.
Organization: INDAID ENGINEERS PRIVATE LIMITED,
Role: Project Engineer.
Team size: 15
Job Profile:
• Designed the electrical and control Instruments as per the
Customer requirement.
• Verification of Technical specifications, SLD, wiring diagrams etc.
• Directly reporting to divisional manager.
• Modified the program for the PLC and SCADA during
commissioning as per the customer requirement.
• Tested & commissioned of all panels, prepare inspection
reports/test certificates etc.
• Attend site complaints, co-ordinate all site works, maintain
service reports.
3 Title: PLASTER MOULD DRYER
Client: SAINT-GOBAIN (GUJARATH)
Organization: INDAID ENGINEERS PRIVATE LIMITED,
Role: Project Engineer.
Team Size: 25
Job Profile:
• Designed the electrical and control Instruments for 56KW
capacity panel.
• Project coordination during manufacturing and commissioning.
• Temperature has controlled and monitored by Temperature
controller & Recorder.
• Instruments calibration and testing.
• Tested & commissioned of all panels, prepare inspection
reports/test certificates etc.
• Customer level documents prepared.
4 Title: MIGRATION OF LOD TO PROPANE GAS FURNACE
Client: TATA MOTORS (JAMSHEDPUR)
Organization: INDAID ENGINEERS PRIVATE LIMITED,
Role: Project Engineer.
Team Size: 3
Job Profile:
• Electrical & Instrumentation Drawings prepared and got the
customer approval.
• Project coordination.
• Calibration of temperature controllers.
• Cable routing & Scheduling.
• Tested & commissioned of all panels, prepare inspection
reports/test certificates etc.
• Maintenance training has given to customer.
• Customer level documents prepared.
5 Title: 100TON ELECTRICAL HEATED FURNACE
Client: ALSTOM (GUJARAT)
Organization: INDAID ENGINEERS PRIVATE LIMITED,
Role: Project Engineer.
4. Team Size: 17
Job Profile:
• The Safety requirements are explained & got the approval for
Electrical & Instrumentation Design.
• PLC and SCADA system development
• 1.6MW Furnace load design and electrical design
• Cable routing & Scheduling.
• Safety systems and maintenance training has provided to
customer.
• Tested & commissioned of all panels, prepare inspection
reports/test certificates etc.
• Required temperature & pressure achieved in the furnace.
• Customer level documents prepared.
6 Title: 600KG VACUUM FURNACE
Client: HINDALCO (Renukoot)
Organization: INDAID ENGINEERS PRIVATE LIMITED,
Role: Project Engineer.
Team Size: 30
Job Profile:
• Electrical & Instrumentation Drawings prepared and got the
customer approval.
• Project coordination.
• Calibration of gas leak detectors, temperature controllers.
• Cable routing & Scheduling.
• Tested & commissioned of all panels, prepare inspection
reports/test certificates etc.
• Maintenance training has given to customer.
• Customer level documents prepared.
• Fully automatic PLC Programming progress
Service Work handled in following companies:
• TATA Motors, Jamshedpur.
• Toshiba JSW, Chennai.
• Saint-Gobain, Gujarath
• Metha traction - Anthrapradesh
• Alstom Bharth forge- Gujarath
• Carborundum Universal (CUMI), Chennai
• CHW Forge pvt ltd, Ghaziabad
• Hindalco - (UP)
• Tayo rolls , Jamshedpur
Experience Info • July 2012 to till worked in Indaid Engineers Pvt Ltd as a Project Engineer
at Chennai.
• May 2005 to Sep 2008 worked in Thyocare medical laborites as a
Executive maintenance at Mumbai.
Personal Info Father Name : Paramasivam.K
Date Of Birth : 5th Apirl 1986
Marital Status : married
Sex : Male
contact no : 999443759
Mail id : thyrosuresh@hotmail.com