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Operation management
Forecasting techniques
Sudeesh kumar patel
m.tech(heat power engg.)
vnit Nagpur
sudeesh.patel781@gmail.com
FORECASTING
TYPES,OF FORECASTING BASED ON TIME
• LONG TERM DECISIONS
- New Product Introduction
- Plant Expansion
• MEDIUM TERM DECISIONS
- Aggregate Production Planning
- Manpower Planning
- Inventory Policy
• SHORT TERM DECISIONS
- Production planning
- Scheduling of job orders
A Forecast of Demand is an essential Input for Planning
FORECASTING
- Objective
- Scientific
- Free from ‘BIAS’
- Reproducible
- Error Analysis Possible
PREDICTION
- Subjective
- Intuitive
- Individual BIAS
- Non - Reproducible
- Error Analysis Limited
OPINION POLLS
• Personal interviews e.g. aggregation of opinion of sales representatives to obtain
sales forecast of a region
- Knowledge base (experience) Subjective bias
• Questionnaire method
- questionnaire design
- choice of respondents
- obtaining respondents
- analysis and presentation of results (forecasting)
• Telephonic conversation
- Fast
• DELPHI
METHODS OF FORECASTING
Subjective or intuitive
methods
- Opinion polls, interviews
- DELPHI
Methods based on averaging
of past data
- Moving averages
- Exponential Smoothing
Regression models on
historical data
- Trend extrapolation
Causal or econometric
models
]Time - series analysis using
stochastic models
- Box Jenkins model
DELPHI
A structured method of obtaining responses from experts.
• Utilizes the vast knowledge base of experts
• Eliminates subjective bias and ‘influencing’ by members through anonymity
• Iterative in character with statistical summary at end of each round (Generally 3
rounds)
• Consensus (or Divergent Viewpoints) usually emerge at the end of the exercise.
MOVING AVERAGES
Month Demand 3 months MA 6 months MA
JAN 199
FEB 202
MAR 199 200.00
APR 208 203.00
MAY 212 206.33
JUN 194 203.66 202.33
JUL 214 205.66 207.83
AUG 220 208.33 210.83
SEP 219 216.66 213.13
OCT 234 223.33 217.46
NOV 219 223.00 218.63
DEC 233 227.66 225.13
MOVING AVERAGES
K PERIOD MA = AVERAGE OF K MOST RECENT OBSERVATIONS
For instance :
3 PERIOD MA FOR MAY
= Demands of Mar, Apr, May / 3
= (199 + 208 + 121) / 3 = 206.33
EXPONENTIAL SMOOTHING
Simple average method
A simple average of demands occurring in all previous time periods is taken as the demand forecast for the next
time period in this method.
Simple Average :
A XYZ television supplier found a demand of 200 sets in July, 225 sets in August & 245 sets in September. Find the
demand forecast for the month of october using simple average method.
The average demand for the month of October is
Simple moving average method:
In this method, the average of the demands from several of the most recent periods is taken as the demand
forecast for the next time period. The number of past periods to be used in calculations is selected in the
beginning and is kept constant (such as 3-period moving average)
A XYZ refrigerator supplier has experienced the following demand for refrigerator during past five months.
Month Demand
February 20
March 30
April 40
May 60
June 45
Find out the demand forecast for the month of July using five-period moving average & three-period moving average
using simple moving average method.
Weighted moving average method:
In this method, unequal weights are assigned to the past demand data while calculating simple moving average
as the demand forecast for next time period. Usually most recent data is assigned the highest weight factor.
The manager of a restaurant wants to make decision on inventory and overall cost. He wants to forecast demand for
some of the items based on weighted moving average method. For the past three months he exprienced a demand
for pizzas as follows:
Month Demand
October 400
November 480
December 550
Find the demand for the month of January by assuming suitable weights to demand data.
Exponential smoothing method:
In this method, weights are assigned in exponential order. The weights decrease exponentially from most recent
demand data to older demand data
One of the two wheeler manufacturing company exprienced irregular but usually increasing demand for three
products. The demand was found to be 420 bikes for June and 440 bikes for July. They use a forecasting
method which takes average of past year to forecast future demand. Using the simple average method demand
forecast for June is found as 320 bikes (Use a smoothing coefficient 0.7 to weight the recent demand most
heavily) and find the demand forecast for August.
Regression analysis method:
In this method, past demand data is used to establish a functional relationship between two variables. One
variable is known or assumed to be known; and used to forecast the value of other unknown variable (i.e.
demand)
Farewell Corporation manufactures Integrated Circuit boards(I.C board) for electronics devices. The planning
department knows that the sales of their client goods depends on how much they spend on advertising, on account of
which they receive in advance of expenditure. The planning department wish to find out the relationship between their
clients advertising and sales, so as to find demand for I.C board.
The money spend by the client on advertising and sales (in dollar) is given for different periods in following table :
Period(t)
Advertising
(Xt)
$(1,00,000)
Sales (Dt)
$(1,000.000)
Dt
2
Xt
2
XtDt
1 20 6 36 400 120
2 25 8 64 625 200
3 15 7 49 225 105
4 18 7 49 324 126
5 22 8 64 484 176
6 25 9 81 625 225
7 27 10 100 729 270
8 23 7 49 529 161
9 16 6 36 256 96
10 20 8 64 400 120
211 76 592 4597 1599
Lecture 1

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Lecture 1

  • 1. Operation management Forecasting techniques Sudeesh kumar patel m.tech(heat power engg.) vnit Nagpur sudeesh.patel781@gmail.com
  • 2. FORECASTING TYPES,OF FORECASTING BASED ON TIME • LONG TERM DECISIONS - New Product Introduction - Plant Expansion • MEDIUM TERM DECISIONS - Aggregate Production Planning - Manpower Planning - Inventory Policy • SHORT TERM DECISIONS - Production planning - Scheduling of job orders A Forecast of Demand is an essential Input for Planning
  • 3. FORECASTING - Objective - Scientific - Free from ‘BIAS’ - Reproducible - Error Analysis Possible PREDICTION - Subjective - Intuitive - Individual BIAS - Non - Reproducible - Error Analysis Limited OPINION POLLS • Personal interviews e.g. aggregation of opinion of sales representatives to obtain sales forecast of a region - Knowledge base (experience) Subjective bias • Questionnaire method - questionnaire design - choice of respondents - obtaining respondents - analysis and presentation of results (forecasting) • Telephonic conversation - Fast • DELPHI METHODS OF FORECASTING Subjective or intuitive methods - Opinion polls, interviews - DELPHI Methods based on averaging of past data - Moving averages - Exponential Smoothing Regression models on historical data - Trend extrapolation Causal or econometric models ]Time - series analysis using stochastic models - Box Jenkins model
  • 4. DELPHI A structured method of obtaining responses from experts. • Utilizes the vast knowledge base of experts • Eliminates subjective bias and ‘influencing’ by members through anonymity • Iterative in character with statistical summary at end of each round (Generally 3 rounds) • Consensus (or Divergent Viewpoints) usually emerge at the end of the exercise. MOVING AVERAGES Month Demand 3 months MA 6 months MA JAN 199 FEB 202 MAR 199 200.00 APR 208 203.00 MAY 212 206.33 JUN 194 203.66 202.33 JUL 214 205.66 207.83 AUG 220 208.33 210.83 SEP 219 216.66 213.13 OCT 234 223.33 217.46 NOV 219 223.00 218.63 DEC 233 227.66 225.13 MOVING AVERAGES K PERIOD MA = AVERAGE OF K MOST RECENT OBSERVATIONS For instance : 3 PERIOD MA FOR MAY = Demands of Mar, Apr, May / 3 = (199 + 208 + 121) / 3 = 206.33 EXPONENTIAL SMOOTHING
  • 5. Simple average method A simple average of demands occurring in all previous time periods is taken as the demand forecast for the next time period in this method. Simple Average : A XYZ television supplier found a demand of 200 sets in July, 225 sets in August & 245 sets in September. Find the demand forecast for the month of october using simple average method. The average demand for the month of October is Simple moving average method: In this method, the average of the demands from several of the most recent periods is taken as the demand forecast for the next time period. The number of past periods to be used in calculations is selected in the beginning and is kept constant (such as 3-period moving average) A XYZ refrigerator supplier has experienced the following demand for refrigerator during past five months. Month Demand February 20 March 30 April 40 May 60 June 45 Find out the demand forecast for the month of July using five-period moving average & three-period moving average using simple moving average method.
  • 6. Weighted moving average method: In this method, unequal weights are assigned to the past demand data while calculating simple moving average as the demand forecast for next time period. Usually most recent data is assigned the highest weight factor. The manager of a restaurant wants to make decision on inventory and overall cost. He wants to forecast demand for some of the items based on weighted moving average method. For the past three months he exprienced a demand for pizzas as follows: Month Demand October 400 November 480 December 550 Find the demand for the month of January by assuming suitable weights to demand data. Exponential smoothing method: In this method, weights are assigned in exponential order. The weights decrease exponentially from most recent demand data to older demand data One of the two wheeler manufacturing company exprienced irregular but usually increasing demand for three products. The demand was found to be 420 bikes for June and 440 bikes for July. They use a forecasting
  • 7. method which takes average of past year to forecast future demand. Using the simple average method demand forecast for June is found as 320 bikes (Use a smoothing coefficient 0.7 to weight the recent demand most heavily) and find the demand forecast for August. Regression analysis method: In this method, past demand data is used to establish a functional relationship between two variables. One variable is known or assumed to be known; and used to forecast the value of other unknown variable (i.e. demand) Farewell Corporation manufactures Integrated Circuit boards(I.C board) for electronics devices. The planning department knows that the sales of their client goods depends on how much they spend on advertising, on account of which they receive in advance of expenditure. The planning department wish to find out the relationship between their clients advertising and sales, so as to find demand for I.C board. The money spend by the client on advertising and sales (in dollar) is given for different periods in following table : Period(t) Advertising (Xt) $(1,00,000) Sales (Dt) $(1,000.000) Dt 2 Xt 2 XtDt 1 20 6 36 400 120 2 25 8 64 625 200 3 15 7 49 225 105 4 18 7 49 324 126 5 22 8 64 484 176 6 25 9 81 625 225 7 27 10 100 729 270 8 23 7 49 529 161 9 16 6 36 256 96 10 20 8 64 400 120 211 76 592 4597 1599