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Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Titan Industrial Ceramics
Titan Industrial Ceramics (In short: Titan) is a noted
manufacturer, exporter and supplier of industrial ceramics
and wear-resistant materials etc. We have been successful
carving a niche in the international market due to excellent
quality of our products.
As an ISO-9001 certified enterprise, Titan offers a wide
range of industrial ceramics and wear-resistant materials
etc. Each one with its original technology is designed to
meet the requirements of many diverse applications.
Based on continuous technology innovation and advanced
quality management, benefited from the advantages of
made in China, Titan would like to make profits for every
customer.
2
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear-resistant Ceramic Aluminium Grinding Ball
Wear-resistant alumina grinding balls are high-quality grinding media made
of selected high-quality raw materials, unique rolling forming and isostatic
pressing forming technology, and fired at high temperature. In order to meet
the needs of domestic and foreign customers for different grades of products,
our company has developed two types of dry grinding balls and wet grinding
balls on the basis of the original 92% alumina ceramic balls. The alumina
grinding medium has high density, regular shape, high grinding efficiency,
favorable price etc,. The products are widely used in ceramics, cement,
coatings, refractory materials, inorganic mineral powder and other industries,
which are high-quality substitutes for natural pebbles and traditional grinding
media.
【Properties】
 High-quality alumina powder ensures the grain size and shape ofα
-AL2O3.
 Unique rolling forming and isostatic pressing technology ensure its
excellent wear resistance and roundness.
 The lean calcination process ensures high specific gravity and low wear,
improving grinding efficiency and reducing operating costs.
【Application Field】
For finishing and deep processing of different types of ceramics, enamels,
glass, and thick and hard materials in chemical plants. It is the grinding
medium of fine grinding equipment such as ball mill, pot mill and vibration
mill.
For the grinding and dispersing of non-metallic mineral powders (such as
zirconium silicate, kaolin, heavy calcium carbonate, etc.) and materials in
coatings, paints and other industries, as well as in the polishing of metal parts.
It is suitable for various grinding and polishing equipment.
【Chemical Composition and Physical Properties】
Series BMYM92 BMYM95
Al2O3(%) 92±0.5 95±0.5
Hardness(Mohs) 9 9
Bulk density(g/cm3
) ≥3.6 ≥3.7
Self wearing rate‰ ≤0.15 ≤0.1
Dimension(mm) Φ0.5-90 Φ0.5-90
3
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear-resistant Grinding Beads
【Properties】
Low abrasion, High hardness, Corrosion resistance, Impact resistance ,
Economical and Practical.
【Chemical Composition and Physical Properties】
Series
Low Alumina
BMPro-50 BMPro-60 BMPro-70
Al2O3(%) 50±0.5 60±0.5 70±0.5
Hardness(Mohs) 7 7 8
Bulk density(g/cm3
) ≥2.8 ≥2.8 ≥3.2
Self wearing rate(g/kg.h) ≤2.5 ≤2.3 ≤2
Dimension(mm) Φ1-10 Φ1-10 Φ1-10
【Application Field】
For deep processing of mineral powder, grinding media of various equipment such
as ball mills, stirring mills, peeling machines, polishing machines and sand mills for
polishing powder materials, industrial ceramic powder materials, non-metal powder
materials.
Series
High Alumina Mate
BMPro-92 BMPro-92S BMPro-95 BMPro-92M BMPro-95M
Al2O3(%) 92±0.5 90±0.5 95±0.5 90±0.5 95±0.5
Hardness(Mohs) 9 9 9 9 9
Bulk density(g/cm3
) ≥3.6 ≥3.7 ≥3.7 ≥3.7 ≥3.7
Self wearing rate(g/kg.h) ≤1.6 ≤1.3 ≤1.3 ≤0.8 ≤0.6
Dimension(mm) Φ0.5-20 Φ0.5-20 Φ0.5-20 Φ0.5-20 Φ0.5-20
4
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
High-purity Alumina Filler
Alumina filler balls use alumina ultrafine powder as the main raw material,
which is fired by advanced molding technology and high temperature tunnel
kiln. It has the characteristics of high temperature resistance, high pressure
resistance, low water absorption, stable chemical properties, etc. It can
withstand the corrosion of strong acid and alkali and other organic solvents,
has good thermal shock performance, and can adapt to different temperature
changes. It is mainly used in the high temperature, high pressure and strong
corrosive working environment of the petrochemical industry. It is the most
ideal packing for reformers, reaction furnaces and packed towers in the
petrochemical industry.
【Application Field】
As packed tower packing balls and catalyst carriers used in petrochemical and
other industries ;
as underfill materials in petroleum plants, chemical fiber plants, alkylbenzene
plants, ethylene plants, natural gas plants and other hydrorefining units,
catalyst reforming units, isomerization units, dehydration units, etc.
【Chemical Composition and Physical Properties】
Specification Available:
Note: It’s able to make the products in different specifications as
customer’s requirement.
Series
BMTL
80
BMTL90 BMTL95 BMTL99
Al2O3(%) ≥80 ≥90 ≥95 ≥99
Bulk density(g/cm3) 2.5-2.8 ≥2.8 ≥3.1 3.3-3.7
Water absorption (%) ≤5 ≤5 ≤5 ≤5
Compresstion
strength φ13mm/(N)
≥1500 ≥2000 ≥3500 ≥6000
Shock resistance Good Good Good Good
Color White White White White
Sepc. Compresstion strength(N)
inch mm BMTL80 BMTL92 BMTL95 BMTL99
1/8” 3 250 300 500 600
1/4” 6 1200 1500 2000 2500
3/10” 8 1400 1800 3000 3500
3/8” 10 2500 3000 3300 4000
1/2” 13 4000 4500 5000 6000
3/4” 19 6000 7000 12000 13000
1” 25 7000 9000 15000 17000
2” 50 22000 25000 30000 35000
5
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear-resistant Zirconium Series
【Applicable Equipment]】
Ball Stirred mill, Stirred mill,Stripping machine, Polishing machine ,Sand mill
etc.
【Product Features】
Low abrasion,Toughening , Corrosion resistance, Impact resistance ,
Economical and Practical.
Series
Zirconium
Silicate Ball
(RSE)
Zirconium Toughened Aluminum Composite Ball
(ZTA)
BMRSE BMTA10 BMTA15 BMTA60 BMTA70
ZrO2(%) 54±0.5 10±0.5 15±0.5 60±0.5 70±0.5
Hardness(Mohs) 8 7 8 8 8
Bulk density(g/cm3
) >4.1 >3.2 >3.8 >4.5 >4.7
Self wearing rate (‰)
<0.01 <0.02 <0.015 <0.01 <0.008
Dimension(mm) Φ1-20 Φ1-10 Φ1-10 Φ1-10 Φ1-10
6
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Yttrium Stabilized Zirconia Beads
【Chemical Composition and Physical Properties】
Series
Yttrium Stabilized
Zirconia Beads size(mm)
BMYG95
ZrO2(%) 95±0.5 0.1mm 0.2mm 0.3mm
0.4-0.6mm 0.6-0.8mm 0.8-1.0mm
1.0-1.2mm 1.2-1.4mm 1.4-1.6 mm
1.8-2.0mm 2.0-2.2mm 2.2-2.4 mm
2.4-2.6mm 2.6-2.8mm 2.8-3.0mm
3.0-3.2mm 3.2-3.4mm 3.6-3.8mm
4mm 5mm 8mm 10mm 15mm
20 mm 25mm 30mm 40mm 50mm
Customized Size
Y2O3(%) 5
Hardness(Mohs) 9
Real density(g/cm3) ≥6.0
Bulk density(g/cm3) 3.65
Self wearing rate 2ppm
Color White
Package 25kg/barrel
Cerium Stabilized Zirconia Beads
【Properties】
PPM abrasion grade ,Large specific gravity,High toughness,no crackle.
【Application Field】
"Zero pollution" and high viscosity, high hardness materials of ultrafine
grinding and dispersion
Series
Cerium Stabilized
Zirconia Beads
BMSG80
ZrO2(%) 80±0.5
Hardness(Mohs) 8
Bulk density(g/cm3) >6.1
Self wearing rate 4ppm
Dimension(mm) Φ1-10
7
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear resistant ceramic lining
【 Product Features 】 High hardness, Super abrasion-resistance, Excellent
compact resistance, Corrosion resistance, High stability, Regular and smooth
shape, Easy to handle. It can be applied in all kind of industrial wear areas.
【Chemical Composition and Physical Properties】
Series BM92 BMG95 BME95 BMZTA BMZR
Al2O3(%) 92±0.5 95±0.5 95±0.5 74±0.5 -
ZrO2(%) - - - 25±0.5 94.8±0.5
Bending strength(MPa) >220 >250 >300 >400 >800
compressive strength(MPa) ≥1050 ≥1300 ≥1600 ≥2000 -
Fracture toughness(MPam1/2) ≥3.70 ≥3.80 ≥4.0 ≥4.5 ≥7
Rockwell hardness(HRA) ≥82 ≥85 ≥88 ≥90 ≥88
Loss bulk(cm3
) ≤0.5 ≤0.2 ≤0.3 ≤0.15 ≤0.1
Bulk density(g/cm3
) ≥3.6 ≥3.65 ≥3.7 ≥4.1 ≥5.9
【Application field】
Wear resistant ceramic lining are widely used in hoppers, rubber belts, pipes,
elbows, valves, fan blades, chutes, ball mills, feeders, bunkers and other
processing equipment of the steel, thermal power, cement, coal, mine, port
chemical industry, etc.
8
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear Resistant Alumina Ceramic Tiles
Alumina Ceramic Square Tiles
(L*W) mm (H)mm
connection
type
10*10 3-10 paste
17.5*17.5 3-10 paste
20*20 4-10 paste
25*25 4-10 paste
Alumina Ceramic Hex Tile
(L*W)mm (H)mm
12*12 6-25 paste
12.5*12.5 6-25 paste
Alumina ceramic lining for cyclone (connection type: paste)
Alumina ceramic lining for cyclone is made of imported alumina sintered at
high temperature. It has extremely high hardness, wear resistance, good
chemical stability, and can withstand the impact and wear of
high-concentration and large-sized materials for a long time. It is ideal
material inner lining for cyclone . The Mohs hardness of the cyclone alumina
ceramic lining plate can reach 9.0, which is equivalent to HRC90 or more.
Therefore, it has high wear resistance for abrasive media transported in
metallurgy, electric power, mining, coal and other industries. It has been
proved by industrial operation that its wear-resistant life is ten times or even
dozens of times that of the fire-resistant steel. The inner surface of the cyclone
liner is smooth and never corroded, and there is no convex helix on the inner
surface of the seamless steel pipe. Its inner surface smoothness is better than
that of any metal pipe, and its drag coefficient is 0.0193, which is lower than
that of seamless pipes.
【Chemical Composition and Physical Properties】
Series BM92H BMG95H BME95H
Al₂O₃(%) ≥92 ≥95 ≥95
Bulk density(g/cm3) ≥3.6 ≥3.65 ≥3.7
Bending strength(MPa) ≥220 ≥250 ≥300
compressive strength(MPa) ≥1050 ≥1300 ≥1600
Fracture toughness(MPam1/2) ≥3.7 ≥3.8 ≥4.0
Rockwell hardness(HRA) ≥82 ≥85 ≥88
Mohs hardness ≥9 ≥9 ≥9
9
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear resistant ceramic lining brick
Item/Type Rectangle
Brick
Trapezoid
Brick
Flake
Brick
Half-Rectangle
Brick
Half-Trapezoid
Brick
Length(mm) 150 150 150 75 75
Width(mm) 50 50/45 25 50 50/45
Height(mm) 90/70/60/50/40
Note: Width 50/45mm means upper width=45mm,and bottom width=50mm
【Application field】Being the wear-resistant liner for the ball mill, alumina
lining brick is the best choice to increase the grinding efficiency and reduce
the grinding cost. Currently, alumina lining brick is being widely used in
Ceramic, Cement, Paint, Pigment, Chemical, Pharmacy and coatings industries.
10
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Two-in-one/three-in-one
Wear-resistant ceramic-rubber composite plate
The ceramic rubber composite board adopts the rubber vulcanization process,
the wear-resistant ceramic vulcanizate is embedded in the rubber, and the
adhesive is pasted inside all the equipment.
According to customer requirements, it can be vulcanized together with steel
plates and bolts.
Item/Index Rubber
Bulk density(g/cm3
) 1.4
Tensile strength at break(MPa) ≥14
Elongation at break(%) ≥250
Shore hardness(HA) 48~65
Adhesive between steel & rubber(MPa) ≥3.5
Adhesive between rubber&ceramic(MPa) ≥3.5
Thermal conductivity(normal temperature)(W/M·K) 2
Aging period(years) ≥1.5
Working temperature(℃) -50~200
【Product Features】
It has both the wear resistance of ceramics and the impact resistance of rubber.
It is suitable for conveying system equipment to work at normal temperature
and can withstand a certain impact.
【Applications field】Pads and plates have been designed primarily for the
lining of high wear components in mining and mineral processing equipment
including:pipes and tanks,deflectors,launders,spill face sloping walls&loading
chutes,bins&hoppers,mill feed components.
11
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Ceramic Lining Of The Conveyor Drum
Ceramic lining of the conveyor drum is an important part of the belt conveyor
system. The coating of the drum can effectively improve the operation of the
conveyor system, protect the metal drum from wear, prevent the conveyor
belt from slipping, and make the drum and the belt run synchronously, so as
to ensure that the belt is efficient and effective. The ceramic lining can also
effectively prevent the sliding friction between the roller and the belt, reduce
the material adhesion on the surface of the roller, and thus reduce the
deviation and wear of the belt.
【Properties】
 Anti-slip
 Anti deviation
 Protective belt
 No material accumulation on the surface
 Long service life
 Easy to deal with harsh working conditions
 Impact resistance
 Quick and easy installation
【Application Field】
Suitable for extremely harsh conditions such as high wear, easy slippage and
wet materials, especially suitable for wire rope conveyor belts and high-speed,
high-tension conveyor belts.
12
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear-resistant ceramic adhesive
Item/Index
Wearing compound
ceramic bead filled epoxy
Wear-resistant ceramic adhesive
Series BM8229 BM1041 BM1011 BM1141
color Brown White White (light yellow) Grey/White
Density(g/cm3
) 2.25 1.28 1.66~1.70 1.48~1.52
Weight ratio(A:B) 2:1 4:1 1:1 4:1
Volume ratio(A:B) 2:1 4:1 1:1 4:1
Operation time (200g mixing, min) 30 30 30 30
Full curing time(h) 24 24 24 24
After curing
hardness(ShoreD)GB/T2411-2008
89.0 - - -
Compressive strength(MPa)
GB/T1041-2008
110.0 - - -
Tensile strength(MPa) GB/T6329-1996 28.0 65.0 65.0 35.0
Shear strength(MPa) GB/T7124-2008 16.0 ≥10 ≥10 ≥18
Working temperature(℃) -60~120 -60-150 -60-150 -60-200
Expiration date(years) 2 2 2 2
13
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Application of wear resistant ceramic lining in industry

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Wear-resistant ceramic products.pdf

  • 1. 1 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Titan Industrial Ceramics Titan Industrial Ceramics (In short: Titan) is a noted manufacturer, exporter and supplier of industrial ceramics and wear-resistant materials etc. We have been successful carving a niche in the international market due to excellent quality of our products. As an ISO-9001 certified enterprise, Titan offers a wide range of industrial ceramics and wear-resistant materials etc. Each one with its original technology is designed to meet the requirements of many diverse applications. Based on continuous technology innovation and advanced quality management, benefited from the advantages of made in China, Titan would like to make profits for every customer.
  • 2. 2 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear-resistant Ceramic Aluminium Grinding Ball Wear-resistant alumina grinding balls are high-quality grinding media made of selected high-quality raw materials, unique rolling forming and isostatic pressing forming technology, and fired at high temperature. In order to meet the needs of domestic and foreign customers for different grades of products, our company has developed two types of dry grinding balls and wet grinding balls on the basis of the original 92% alumina ceramic balls. The alumina grinding medium has high density, regular shape, high grinding efficiency, favorable price etc,. The products are widely used in ceramics, cement, coatings, refractory materials, inorganic mineral powder and other industries, which are high-quality substitutes for natural pebbles and traditional grinding media. 【Properties】  High-quality alumina powder ensures the grain size and shape ofα -AL2O3.  Unique rolling forming and isostatic pressing technology ensure its excellent wear resistance and roundness.  The lean calcination process ensures high specific gravity and low wear, improving grinding efficiency and reducing operating costs. 【Application Field】 For finishing and deep processing of different types of ceramics, enamels, glass, and thick and hard materials in chemical plants. It is the grinding medium of fine grinding equipment such as ball mill, pot mill and vibration mill. For the grinding and dispersing of non-metallic mineral powders (such as zirconium silicate, kaolin, heavy calcium carbonate, etc.) and materials in coatings, paints and other industries, as well as in the polishing of metal parts. It is suitable for various grinding and polishing equipment. 【Chemical Composition and Physical Properties】 Series BMYM92 BMYM95 Al2O3(%) 92±0.5 95±0.5 Hardness(Mohs) 9 9 Bulk density(g/cm3 ) ≥3.6 ≥3.7 Self wearing rate‰ ≤0.15 ≤0.1 Dimension(mm) Φ0.5-90 Φ0.5-90
  • 3. 3 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear-resistant Grinding Beads 【Properties】 Low abrasion, High hardness, Corrosion resistance, Impact resistance , Economical and Practical. 【Chemical Composition and Physical Properties】 Series Low Alumina BMPro-50 BMPro-60 BMPro-70 Al2O3(%) 50±0.5 60±0.5 70±0.5 Hardness(Mohs) 7 7 8 Bulk density(g/cm3 ) ≥2.8 ≥2.8 ≥3.2 Self wearing rate(g/kg.h) ≤2.5 ≤2.3 ≤2 Dimension(mm) Φ1-10 Φ1-10 Φ1-10 【Application Field】 For deep processing of mineral powder, grinding media of various equipment such as ball mills, stirring mills, peeling machines, polishing machines and sand mills for polishing powder materials, industrial ceramic powder materials, non-metal powder materials. Series High Alumina Mate BMPro-92 BMPro-92S BMPro-95 BMPro-92M BMPro-95M Al2O3(%) 92±0.5 90±0.5 95±0.5 90±0.5 95±0.5 Hardness(Mohs) 9 9 9 9 9 Bulk density(g/cm3 ) ≥3.6 ≥3.7 ≥3.7 ≥3.7 ≥3.7 Self wearing rate(g/kg.h) ≤1.6 ≤1.3 ≤1.3 ≤0.8 ≤0.6 Dimension(mm) Φ0.5-20 Φ0.5-20 Φ0.5-20 Φ0.5-20 Φ0.5-20
  • 4. 4 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net High-purity Alumina Filler Alumina filler balls use alumina ultrafine powder as the main raw material, which is fired by advanced molding technology and high temperature tunnel kiln. It has the characteristics of high temperature resistance, high pressure resistance, low water absorption, stable chemical properties, etc. It can withstand the corrosion of strong acid and alkali and other organic solvents, has good thermal shock performance, and can adapt to different temperature changes. It is mainly used in the high temperature, high pressure and strong corrosive working environment of the petrochemical industry. It is the most ideal packing for reformers, reaction furnaces and packed towers in the petrochemical industry. 【Application Field】 As packed tower packing balls and catalyst carriers used in petrochemical and other industries ; as underfill materials in petroleum plants, chemical fiber plants, alkylbenzene plants, ethylene plants, natural gas plants and other hydrorefining units, catalyst reforming units, isomerization units, dehydration units, etc. 【Chemical Composition and Physical Properties】 Specification Available: Note: It’s able to make the products in different specifications as customer’s requirement. Series BMTL 80 BMTL90 BMTL95 BMTL99 Al2O3(%) ≥80 ≥90 ≥95 ≥99 Bulk density(g/cm3) 2.5-2.8 ≥2.8 ≥3.1 3.3-3.7 Water absorption (%) ≤5 ≤5 ≤5 ≤5 Compresstion strength φ13mm/(N) ≥1500 ≥2000 ≥3500 ≥6000 Shock resistance Good Good Good Good Color White White White White Sepc. Compresstion strength(N) inch mm BMTL80 BMTL92 BMTL95 BMTL99 1/8” 3 250 300 500 600 1/4” 6 1200 1500 2000 2500 3/10” 8 1400 1800 3000 3500 3/8” 10 2500 3000 3300 4000 1/2” 13 4000 4500 5000 6000 3/4” 19 6000 7000 12000 13000 1” 25 7000 9000 15000 17000 2” 50 22000 25000 30000 35000
  • 5. 5 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear-resistant Zirconium Series 【Applicable Equipment]】 Ball Stirred mill, Stirred mill,Stripping machine, Polishing machine ,Sand mill etc. 【Product Features】 Low abrasion,Toughening , Corrosion resistance, Impact resistance , Economical and Practical. Series Zirconium Silicate Ball (RSE) Zirconium Toughened Aluminum Composite Ball (ZTA) BMRSE BMTA10 BMTA15 BMTA60 BMTA70 ZrO2(%) 54±0.5 10±0.5 15±0.5 60±0.5 70±0.5 Hardness(Mohs) 8 7 8 8 8 Bulk density(g/cm3 ) >4.1 >3.2 >3.8 >4.5 >4.7 Self wearing rate (‰) <0.01 <0.02 <0.015 <0.01 <0.008 Dimension(mm) Φ1-20 Φ1-10 Φ1-10 Φ1-10 Φ1-10
  • 6. 6 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Yttrium Stabilized Zirconia Beads 【Chemical Composition and Physical Properties】 Series Yttrium Stabilized Zirconia Beads size(mm) BMYG95 ZrO2(%) 95±0.5 0.1mm 0.2mm 0.3mm 0.4-0.6mm 0.6-0.8mm 0.8-1.0mm 1.0-1.2mm 1.2-1.4mm 1.4-1.6 mm 1.8-2.0mm 2.0-2.2mm 2.2-2.4 mm 2.4-2.6mm 2.6-2.8mm 2.8-3.0mm 3.0-3.2mm 3.2-3.4mm 3.6-3.8mm 4mm 5mm 8mm 10mm 15mm 20 mm 25mm 30mm 40mm 50mm Customized Size Y2O3(%) 5 Hardness(Mohs) 9 Real density(g/cm3) ≥6.0 Bulk density(g/cm3) 3.65 Self wearing rate 2ppm Color White Package 25kg/barrel Cerium Stabilized Zirconia Beads 【Properties】 PPM abrasion grade ,Large specific gravity,High toughness,no crackle. 【Application Field】 "Zero pollution" and high viscosity, high hardness materials of ultrafine grinding and dispersion Series Cerium Stabilized Zirconia Beads BMSG80 ZrO2(%) 80±0.5 Hardness(Mohs) 8 Bulk density(g/cm3) >6.1 Self wearing rate 4ppm Dimension(mm) Φ1-10
  • 7. 7 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear resistant ceramic lining 【 Product Features 】 High hardness, Super abrasion-resistance, Excellent compact resistance, Corrosion resistance, High stability, Regular and smooth shape, Easy to handle. It can be applied in all kind of industrial wear areas. 【Chemical Composition and Physical Properties】 Series BM92 BMG95 BME95 BMZTA BMZR Al2O3(%) 92±0.5 95±0.5 95±0.5 74±0.5 - ZrO2(%) - - - 25±0.5 94.8±0.5 Bending strength(MPa) >220 >250 >300 >400 >800 compressive strength(MPa) ≥1050 ≥1300 ≥1600 ≥2000 - Fracture toughness(MPam1/2) ≥3.70 ≥3.80 ≥4.0 ≥4.5 ≥7 Rockwell hardness(HRA) ≥82 ≥85 ≥88 ≥90 ≥88 Loss bulk(cm3 ) ≤0.5 ≤0.2 ≤0.3 ≤0.15 ≤0.1 Bulk density(g/cm3 ) ≥3.6 ≥3.65 ≥3.7 ≥4.1 ≥5.9 【Application field】 Wear resistant ceramic lining are widely used in hoppers, rubber belts, pipes, elbows, valves, fan blades, chutes, ball mills, feeders, bunkers and other processing equipment of the steel, thermal power, cement, coal, mine, port chemical industry, etc.
  • 8. 8 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear Resistant Alumina Ceramic Tiles Alumina Ceramic Square Tiles (L*W) mm (H)mm connection type 10*10 3-10 paste 17.5*17.5 3-10 paste 20*20 4-10 paste 25*25 4-10 paste Alumina Ceramic Hex Tile (L*W)mm (H)mm 12*12 6-25 paste 12.5*12.5 6-25 paste Alumina ceramic lining for cyclone (connection type: paste) Alumina ceramic lining for cyclone is made of imported alumina sintered at high temperature. It has extremely high hardness, wear resistance, good chemical stability, and can withstand the impact and wear of high-concentration and large-sized materials for a long time. It is ideal material inner lining for cyclone . The Mohs hardness of the cyclone alumina ceramic lining plate can reach 9.0, which is equivalent to HRC90 or more. Therefore, it has high wear resistance for abrasive media transported in metallurgy, electric power, mining, coal and other industries. It has been proved by industrial operation that its wear-resistant life is ten times or even dozens of times that of the fire-resistant steel. The inner surface of the cyclone liner is smooth and never corroded, and there is no convex helix on the inner surface of the seamless steel pipe. Its inner surface smoothness is better than that of any metal pipe, and its drag coefficient is 0.0193, which is lower than that of seamless pipes. 【Chemical Composition and Physical Properties】 Series BM92H BMG95H BME95H Al₂O₃(%) ≥92 ≥95 ≥95 Bulk density(g/cm3) ≥3.6 ≥3.65 ≥3.7 Bending strength(MPa) ≥220 ≥250 ≥300 compressive strength(MPa) ≥1050 ≥1300 ≥1600 Fracture toughness(MPam1/2) ≥3.7 ≥3.8 ≥4.0 Rockwell hardness(HRA) ≥82 ≥85 ≥88 Mohs hardness ≥9 ≥9 ≥9
  • 9. 9 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear resistant ceramic lining brick Item/Type Rectangle Brick Trapezoid Brick Flake Brick Half-Rectangle Brick Half-Trapezoid Brick Length(mm) 150 150 150 75 75 Width(mm) 50 50/45 25 50 50/45 Height(mm) 90/70/60/50/40 Note: Width 50/45mm means upper width=45mm,and bottom width=50mm 【Application field】Being the wear-resistant liner for the ball mill, alumina lining brick is the best choice to increase the grinding efficiency and reduce the grinding cost. Currently, alumina lining brick is being widely used in Ceramic, Cement, Paint, Pigment, Chemical, Pharmacy and coatings industries.
  • 10. 10 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Two-in-one/three-in-one Wear-resistant ceramic-rubber composite plate The ceramic rubber composite board adopts the rubber vulcanization process, the wear-resistant ceramic vulcanizate is embedded in the rubber, and the adhesive is pasted inside all the equipment. According to customer requirements, it can be vulcanized together with steel plates and bolts. Item/Index Rubber Bulk density(g/cm3 ) 1.4 Tensile strength at break(MPa) ≥14 Elongation at break(%) ≥250 Shore hardness(HA) 48~65 Adhesive between steel & rubber(MPa) ≥3.5 Adhesive between rubber&ceramic(MPa) ≥3.5 Thermal conductivity(normal temperature)(W/M·K) 2 Aging period(years) ≥1.5 Working temperature(℃) -50~200 【Product Features】 It has both the wear resistance of ceramics and the impact resistance of rubber. It is suitable for conveying system equipment to work at normal temperature and can withstand a certain impact. 【Applications field】Pads and plates have been designed primarily for the lining of high wear components in mining and mineral processing equipment including:pipes and tanks,deflectors,launders,spill face sloping walls&loading chutes,bins&hoppers,mill feed components.
  • 11. 11 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Ceramic Lining Of The Conveyor Drum Ceramic lining of the conveyor drum is an important part of the belt conveyor system. The coating of the drum can effectively improve the operation of the conveyor system, protect the metal drum from wear, prevent the conveyor belt from slipping, and make the drum and the belt run synchronously, so as to ensure that the belt is efficient and effective. The ceramic lining can also effectively prevent the sliding friction between the roller and the belt, reduce the material adhesion on the surface of the roller, and thus reduce the deviation and wear of the belt. 【Properties】  Anti-slip  Anti deviation  Protective belt  No material accumulation on the surface  Long service life  Easy to deal with harsh working conditions  Impact resistance  Quick and easy installation 【Application Field】 Suitable for extremely harsh conditions such as high wear, easy slippage and wet materials, especially suitable for wire rope conveyor belts and high-speed, high-tension conveyor belts.
  • 12. 12 Contact:Riley TEL:+8615864491390 E-mail :riley@wear-resistant.net Wear-resistant ceramic adhesive Item/Index Wearing compound ceramic bead filled epoxy Wear-resistant ceramic adhesive Series BM8229 BM1041 BM1011 BM1141 color Brown White White (light yellow) Grey/White Density(g/cm3 ) 2.25 1.28 1.66~1.70 1.48~1.52 Weight ratio(A:B) 2:1 4:1 1:1 4:1 Volume ratio(A:B) 2:1 4:1 1:1 4:1 Operation time (200g mixing, min) 30 30 30 30 Full curing time(h) 24 24 24 24 After curing hardness(ShoreD)GB/T2411-2008 89.0 - - - Compressive strength(MPa) GB/T1041-2008 110.0 - - - Tensile strength(MPa) GB/T6329-1996 28.0 65.0 65.0 35.0 Shear strength(MPa) GB/T7124-2008 16.0 ≥10 ≥10 ≥18 Working temperature(℃) -60~120 -60-150 -60-150 -60-200 Expiration date(years) 2 2 2 2