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Wear-resistant ceramic products.pdf
1. 1
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Titan Industrial Ceramics
Titan Industrial Ceramics (In short: Titan) is a noted
manufacturer, exporter and supplier of industrial ceramics
and wear-resistant materials etc. We have been successful
carving a niche in the international market due to excellent
quality of our products.
As an ISO-9001 certified enterprise, Titan offers a wide
range of industrial ceramics and wear-resistant materials
etc. Each one with its original technology is designed to
meet the requirements of many diverse applications.
Based on continuous technology innovation and advanced
quality management, benefited from the advantages of
made in China, Titan would like to make profits for every
customer.
2. 2
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear-resistant Ceramic Aluminium Grinding Ball
Wear-resistant alumina grinding balls are high-quality grinding media made
of selected high-quality raw materials, unique rolling forming and isostatic
pressing forming technology, and fired at high temperature. In order to meet
the needs of domestic and foreign customers for different grades of products,
our company has developed two types of dry grinding balls and wet grinding
balls on the basis of the original 92% alumina ceramic balls. The alumina
grinding medium has high density, regular shape, high grinding efficiency,
favorable price etc,. The products are widely used in ceramics, cement,
coatings, refractory materials, inorganic mineral powder and other industries,
which are high-quality substitutes for natural pebbles and traditional grinding
media.
【Properties】
High-quality alumina powder ensures the grain size and shape ofα
-AL2O3.
Unique rolling forming and isostatic pressing technology ensure its
excellent wear resistance and roundness.
The lean calcination process ensures high specific gravity and low wear,
improving grinding efficiency and reducing operating costs.
【Application Field】
For finishing and deep processing of different types of ceramics, enamels,
glass, and thick and hard materials in chemical plants. It is the grinding
medium of fine grinding equipment such as ball mill, pot mill and vibration
mill.
For the grinding and dispersing of non-metallic mineral powders (such as
zirconium silicate, kaolin, heavy calcium carbonate, etc.) and materials in
coatings, paints and other industries, as well as in the polishing of metal parts.
It is suitable for various grinding and polishing equipment.
【Chemical Composition and Physical Properties】
Series BMYM92 BMYM95
Al2O3(%) 92±0.5 95±0.5
Hardness(Mohs) 9 9
Bulk density(g/cm3
) ≥3.6 ≥3.7
Self wearing rate‰ ≤0.15 ≤0.1
Dimension(mm) Φ0.5-90 Φ0.5-90
3. 3
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear-resistant Grinding Beads
【Properties】
Low abrasion, High hardness, Corrosion resistance, Impact resistance ,
Economical and Practical.
【Chemical Composition and Physical Properties】
Series
Low Alumina
BMPro-50 BMPro-60 BMPro-70
Al2O3(%) 50±0.5 60±0.5 70±0.5
Hardness(Mohs) 7 7 8
Bulk density(g/cm3
) ≥2.8 ≥2.8 ≥3.2
Self wearing rate(g/kg.h) ≤2.5 ≤2.3 ≤2
Dimension(mm) Φ1-10 Φ1-10 Φ1-10
【Application Field】
For deep processing of mineral powder, grinding media of various equipment such
as ball mills, stirring mills, peeling machines, polishing machines and sand mills for
polishing powder materials, industrial ceramic powder materials, non-metal powder
materials.
Series
High Alumina Mate
BMPro-92 BMPro-92S BMPro-95 BMPro-92M BMPro-95M
Al2O3(%) 92±0.5 90±0.5 95±0.5 90±0.5 95±0.5
Hardness(Mohs) 9 9 9 9 9
Bulk density(g/cm3
) ≥3.6 ≥3.7 ≥3.7 ≥3.7 ≥3.7
Self wearing rate(g/kg.h) ≤1.6 ≤1.3 ≤1.3 ≤0.8 ≤0.6
Dimension(mm) Φ0.5-20 Φ0.5-20 Φ0.5-20 Φ0.5-20 Φ0.5-20
4. 4
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
High-purity Alumina Filler
Alumina filler balls use alumina ultrafine powder as the main raw material,
which is fired by advanced molding technology and high temperature tunnel
kiln. It has the characteristics of high temperature resistance, high pressure
resistance, low water absorption, stable chemical properties, etc. It can
withstand the corrosion of strong acid and alkali and other organic solvents,
has good thermal shock performance, and can adapt to different temperature
changes. It is mainly used in the high temperature, high pressure and strong
corrosive working environment of the petrochemical industry. It is the most
ideal packing for reformers, reaction furnaces and packed towers in the
petrochemical industry.
【Application Field】
As packed tower packing balls and catalyst carriers used in petrochemical and
other industries ;
as underfill materials in petroleum plants, chemical fiber plants, alkylbenzene
plants, ethylene plants, natural gas plants and other hydrorefining units,
catalyst reforming units, isomerization units, dehydration units, etc.
【Chemical Composition and Physical Properties】
Specification Available:
Note: It’s able to make the products in different specifications as
customer’s requirement.
Series
BMTL
80
BMTL90 BMTL95 BMTL99
Al2O3(%) ≥80 ≥90 ≥95 ≥99
Bulk density(g/cm3) 2.5-2.8 ≥2.8 ≥3.1 3.3-3.7
Water absorption (%) ≤5 ≤5 ≤5 ≤5
Compresstion
strength φ13mm/(N)
≥1500 ≥2000 ≥3500 ≥6000
Shock resistance Good Good Good Good
Color White White White White
Sepc. Compresstion strength(N)
inch mm BMTL80 BMTL92 BMTL95 BMTL99
1/8” 3 250 300 500 600
1/4” 6 1200 1500 2000 2500
3/10” 8 1400 1800 3000 3500
3/8” 10 2500 3000 3300 4000
1/2” 13 4000 4500 5000 6000
3/4” 19 6000 7000 12000 13000
1” 25 7000 9000 15000 17000
2” 50 22000 25000 30000 35000
6. 6
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Yttrium Stabilized Zirconia Beads
【Chemical Composition and Physical Properties】
Series
Yttrium Stabilized
Zirconia Beads size(mm)
BMYG95
ZrO2(%) 95±0.5 0.1mm 0.2mm 0.3mm
0.4-0.6mm 0.6-0.8mm 0.8-1.0mm
1.0-1.2mm 1.2-1.4mm 1.4-1.6 mm
1.8-2.0mm 2.0-2.2mm 2.2-2.4 mm
2.4-2.6mm 2.6-2.8mm 2.8-3.0mm
3.0-3.2mm 3.2-3.4mm 3.6-3.8mm
4mm 5mm 8mm 10mm 15mm
20 mm 25mm 30mm 40mm 50mm
Customized Size
Y2O3(%) 5
Hardness(Mohs) 9
Real density(g/cm3) ≥6.0
Bulk density(g/cm3) 3.65
Self wearing rate 2ppm
Color White
Package 25kg/barrel
Cerium Stabilized Zirconia Beads
【Properties】
PPM abrasion grade ,Large specific gravity,High toughness,no crackle.
【Application Field】
"Zero pollution" and high viscosity, high hardness materials of ultrafine
grinding and dispersion
Series
Cerium Stabilized
Zirconia Beads
BMSG80
ZrO2(%) 80±0.5
Hardness(Mohs) 8
Bulk density(g/cm3) >6.1
Self wearing rate 4ppm
Dimension(mm) Φ1-10
7. 7
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear resistant ceramic lining
【 Product Features 】 High hardness, Super abrasion-resistance, Excellent
compact resistance, Corrosion resistance, High stability, Regular and smooth
shape, Easy to handle. It can be applied in all kind of industrial wear areas.
【Chemical Composition and Physical Properties】
Series BM92 BMG95 BME95 BMZTA BMZR
Al2O3(%) 92±0.5 95±0.5 95±0.5 74±0.5 -
ZrO2(%) - - - 25±0.5 94.8±0.5
Bending strength(MPa) >220 >250 >300 >400 >800
compressive strength(MPa) ≥1050 ≥1300 ≥1600 ≥2000 -
Fracture toughness(MPam1/2) ≥3.70 ≥3.80 ≥4.0 ≥4.5 ≥7
Rockwell hardness(HRA) ≥82 ≥85 ≥88 ≥90 ≥88
Loss bulk(cm3
) ≤0.5 ≤0.2 ≤0.3 ≤0.15 ≤0.1
Bulk density(g/cm3
) ≥3.6 ≥3.65 ≥3.7 ≥4.1 ≥5.9
【Application field】
Wear resistant ceramic lining are widely used in hoppers, rubber belts, pipes,
elbows, valves, fan blades, chutes, ball mills, feeders, bunkers and other
processing equipment of the steel, thermal power, cement, coal, mine, port
chemical industry, etc.
8. 8
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear Resistant Alumina Ceramic Tiles
Alumina Ceramic Square Tiles
(L*W) mm (H)mm
connection
type
10*10 3-10 paste
17.5*17.5 3-10 paste
20*20 4-10 paste
25*25 4-10 paste
Alumina Ceramic Hex Tile
(L*W)mm (H)mm
12*12 6-25 paste
12.5*12.5 6-25 paste
Alumina ceramic lining for cyclone (connection type: paste)
Alumina ceramic lining for cyclone is made of imported alumina sintered at
high temperature. It has extremely high hardness, wear resistance, good
chemical stability, and can withstand the impact and wear of
high-concentration and large-sized materials for a long time. It is ideal
material inner lining for cyclone . The Mohs hardness of the cyclone alumina
ceramic lining plate can reach 9.0, which is equivalent to HRC90 or more.
Therefore, it has high wear resistance for abrasive media transported in
metallurgy, electric power, mining, coal and other industries. It has been
proved by industrial operation that its wear-resistant life is ten times or even
dozens of times that of the fire-resistant steel. The inner surface of the cyclone
liner is smooth and never corroded, and there is no convex helix on the inner
surface of the seamless steel pipe. Its inner surface smoothness is better than
that of any metal pipe, and its drag coefficient is 0.0193, which is lower than
that of seamless pipes.
【Chemical Composition and Physical Properties】
Series BM92H BMG95H BME95H
Al₂O₃(%) ≥92 ≥95 ≥95
Bulk density(g/cm3) ≥3.6 ≥3.65 ≥3.7
Bending strength(MPa) ≥220 ≥250 ≥300
compressive strength(MPa) ≥1050 ≥1300 ≥1600
Fracture toughness(MPam1/2) ≥3.7 ≥3.8 ≥4.0
Rockwell hardness(HRA) ≥82 ≥85 ≥88
Mohs hardness ≥9 ≥9 ≥9
9. 9
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Wear resistant ceramic lining brick
Item/Type Rectangle
Brick
Trapezoid
Brick
Flake
Brick
Half-Rectangle
Brick
Half-Trapezoid
Brick
Length(mm) 150 150 150 75 75
Width(mm) 50 50/45 25 50 50/45
Height(mm) 90/70/60/50/40
Note: Width 50/45mm means upper width=45mm,and bottom width=50mm
【Application field】Being the wear-resistant liner for the ball mill, alumina
lining brick is the best choice to increase the grinding efficiency and reduce
the grinding cost. Currently, alumina lining brick is being widely used in
Ceramic, Cement, Paint, Pigment, Chemical, Pharmacy and coatings industries.
10. 10
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Two-in-one/three-in-one
Wear-resistant ceramic-rubber composite plate
The ceramic rubber composite board adopts the rubber vulcanization process,
the wear-resistant ceramic vulcanizate is embedded in the rubber, and the
adhesive is pasted inside all the equipment.
According to customer requirements, it can be vulcanized together with steel
plates and bolts.
Item/Index Rubber
Bulk density(g/cm3
) 1.4
Tensile strength at break(MPa) ≥14
Elongation at break(%) ≥250
Shore hardness(HA) 48~65
Adhesive between steel & rubber(MPa) ≥3.5
Adhesive between rubber&ceramic(MPa) ≥3.5
Thermal conductivity(normal temperature)(W/M·K) 2
Aging period(years) ≥1.5
Working temperature(℃) -50~200
【Product Features】
It has both the wear resistance of ceramics and the impact resistance of rubber.
It is suitable for conveying system equipment to work at normal temperature
and can withstand a certain impact.
【Applications field】Pads and plates have been designed primarily for the
lining of high wear components in mining and mineral processing equipment
including:pipes and tanks,deflectors,launders,spill face sloping walls&loading
chutes,bins&hoppers,mill feed components.
11. 11
Contact:Riley
TEL:+8615864491390
E-mail :riley@wear-resistant.net
Ceramic Lining Of The Conveyor Drum
Ceramic lining of the conveyor drum is an important part of the belt conveyor
system. The coating of the drum can effectively improve the operation of the
conveyor system, protect the metal drum from wear, prevent the conveyor
belt from slipping, and make the drum and the belt run synchronously, so as
to ensure that the belt is efficient and effective. The ceramic lining can also
effectively prevent the sliding friction between the roller and the belt, reduce
the material adhesion on the surface of the roller, and thus reduce the
deviation and wear of the belt.
【Properties】
Anti-slip
Anti deviation
Protective belt
No material accumulation on the surface
Long service life
Easy to deal with harsh working conditions
Impact resistance
Quick and easy installation
【Application Field】
Suitable for extremely harsh conditions such as high wear, easy slippage and
wet materials, especially suitable for wire rope conveyor belts and high-speed,
high-tension conveyor belts.