Hunan Kingcera Engineering Co.,Ltd is an manufacturer of Al2O3 alumina ceramic wear resistant material, like ZTA ceramic liner, ceramic lined elbow, ceramic lined sleeve, ceramic lined chute, ceramic lined hopper. We provide the service for 4 main minings in Australia, such as FMG, Roy Hill, Rio Tinto, BHP. Please contact us via info@kingcera.com to get more details.

1. HUNAN KINGCERA ENGINEERING CO., LTD
YOUR RELIABLE
WEAR PROTECTION EXPERT
SINCE 1993
WELCOME TO KINGCERA!

2. 1. Founded in 1993, KINGCERA has devoted itself in research, development and
application of industrial wear-resistance ceramic lining technology.
2. Main product: Wear-resistant ceramic tiles, Ceramic rubber liner, ceramic lined
piping&elbows, Ceramic lined chutes, hoppers and Ceramic pulley lagging etc..
3. Industries we are serving: Mining, Cement, Pneumatic conveying, Iron and Steel, Coal
Power Plant, Chemical Industry, Concrete pump pipe and mixer etc…
4. KINGCERA provides onsite measurement and customized one-stop (Turn-Key) service.

3. Mr. Yang Changgui
◆ Senior Engineer.
(Director)
◆ Founder of ceramic wear-resistant
solutions in China.
◆ Drafter of GB/T 27979-2011 for Alumina ceramic
wear-resistant standard.
Mr. Yang Zheng
◆ Master's degree
graduated from Tsinghua
University
(General Manager)
◆ Leader of ceramic wear-resistant solutions
◆ Team leader of ZTA and ARZ

4. Take the lead position in wear-resistant filed with
First-class management and technology.
Target
Keep innovation with standardized production and improve
management control, provide global customers with reliable
wear-resistant products and optimized one-stop services.
Quality Management
Strive for better performance, United as one team
Philosophy

5. 4. CE certificate.
Honor of KINGCERA
1. Drafter of GB/T 27979-2011 for Alumina ceramic
wear-resistant standard.
2. Third-Grade National prize for progress in
Science &Technology.
3. Experimental base for Tsinghua University.
5. ISO 9001 quality management system.
6. Secretariat of ceramic wear liner.

6. KINGCERA BRANCHES
KINGCERA’s Yong’ An Industrial ZoneKINGCERA’s Old Factory
Right now, KINGCERA group consists of 3 branches, covering a production area of 64,000
Square meters, with an annual production capacity of 10,000 tones for alumina ceramics.

7. KINGCERAD HEAD-OFFICE
40,000 Square Meters

8. Chemical Laboratory

9. Physical Laboratory

10. Alumina Raw Powder Sintering

11. Ball Mill Grinding Workshop

12. Alumina Powder Spraying

13. Hydraulic Dry-Pressing

14. Isostatic Pressing

15. Wire-Cutting Workshop

16. Electrical-Tunnel Furnace

17. Vulcanization Workshop

18. Isostatic Pressing Machine
 Press from all directions
makes the tiles has uniform
density.
 Zero Defect
Advantage:

19. Injection Vulcanization machine
 Better density of the rubber
 High efficiency
 Rubber gaps are more even
Advantage:

20. Pre-spray of glue
 Special glue developed
together with glue supplier,
it is only used for ourselves.
 Rich experiences, we have
more than 20years
experience making the
ceramic/rubber liner
 Firmly bonded, tiles never
fall off from the rubber.
Advantage:

21. Hot-Bending Process

22. CNC Module Production

23. Physical
Performance
Library
Chemical
Performance
Library
Universal
Testing
Machine
KINGCERA owned an independent research library and experienced engineered team, which has been
dedicated to researching, developing and producing ceramic wear products for more than 25 years,
providing customer with cost-effective, high quality and customized one-stop service.
Research and Development
Wear
Volume
Test
ASTM G65

24. Vickers
Hardness
Testing
Rockwell
Hardness
Testing
Bending
Strength
Testing
Particle
Size
Analysis
Quality Inspection

25. High Hardness, Rockwell is HRA80-90
Main features of ceramic
Superior Abrasion-Resistance Performance
Smooth Surface Excellent Impact Resistant
Long Lifetime &Trouble Free Operation

26. Different shapes of ceramic tiles

27. Pressure: 0.1Mpa
Spray Nozzle Diameter :5.8~6.0mm
Angle Degree: 45°
Distance: 30mm
Time: 10 Minutes
Wear Media: Silica sand
Dimension of Test Specimen:
50*50*5mm
Electrical balance(unit=0.01mg)
Test method of Wear Volume

28. Wear-Volume Test ASTM G65
Wear-Volume Test Machine
Capacity: 130N
Rotating Speed: 200r/minute

29. The result showed that ceramic
tiles have better property of wear-
resistance when compared to other
products under the same
experimental condition
Wear volume test is an ideal way to identify the wear-resistance property of material by
recording the volume changes after the sand blasting under the same experimental
environment.
Wear Volume Test
(OA)
KINGCERA
High-chromium
iron (KmTBCr12)
Manganese
Steel (Mn17)
(Q235A)
0.04
0.25
14
6
Wear Volume
(cm3)
0.66
0.29

30. Item Name
Density
g/cm3
Rockwell
Hardness
HRA
Vickers
Hardness
Hv10
Bending
Strength
Mpa
Comprehensive
Strength
Mpa
Wear
Volume
cm3
Fracture
Toughness
KIC
(Mpa.m1/2)
Application
OA OA ≥3.5 ≥83 ≥800 290 1000 ≤0.05 ≥3.8
Ash-removing,
material feeding
FA FA ≥3.6 ≥85 ≥900 300 1500 ≤0.04 ≥4.0 Material feeding
SA SA ≥3.8 ≥88 ≥1200 350 1800 ≤0.02 ≥4.8
Bulk material
Handling
ZTA ZTA ≥4.15 ≥90 ≥1400 450 2500 ≤0.01 ≥5.5
High impact bulk
material handling
ARZ ARZ ≥5.4 ≥88 ≥1200 800 3000 ≤0.008 ≥7.0
High impact
shock, Severe
wear
ZR ZR ≥6.0 ≥88 ≥1200 800 3000 ≤0.008 ≥7.5
High impact
shock, Severe
wear
Technical Specification

31. Different Installation Method
 Temperature: 150℃~350℃
 Shearing Strength: 2.5Mpa~ 15Mpa
 Pneumatic conveying: Sand, Slag, Ash, Dregs etc.
 Typical Industry: Cement, Steel, Mining, Coal fired
power plant…
Application condition:
1 Direct Bonding Method
Ceramic tiles are directly bonding to the surface of
equipment which insures a good lining layer to
protect the abrasion areas.

32. Comparison of Performance
Ceramic tiles fall out after the
installation of 18 months.
36 months later after the
installation of the same project.
Products from other supplier
18
Months
KINGCERA’S Products
36
Months
Twice
more

33. Ceramic tiles are installed with a fastener or
specially formed nut which were welded onto
another metal part. It is of good temperature
resistance, but also a good property of anti-
wear abrasion.
 Shearing Strength: ≤ 2.5Mpa
 Temperature: 500℃ to 750 ℃
 Typical application: Chemical Cyclone,
Power plant pipe and elbow etc.
Application condition:
Stud Welding Method2
Different Installation Method

34. Swallow shaped ceramic tiles were installed with
mechanical welding, they are widely applied in high
temperature, strong impact and big size bulk material
handling applications.
 Temperature:-50℃~500℃
 Typical Application: Cement,
Steel and Mining etc..
Application condition:
3 Mechanical Welding with Swallowtail tiles
Different Installation Method

35. Ceramic-rubber wear liner
Rubber-ceramic liners are ideal way to provide superior resistance against impact and
abrasion in hard rock mining and other bulk materials handling applications. Each liner is
composed of alumina ceramic tiles, high tensile strength natural rubber matrix and mounted
on steel plate by hot vulcanization process. As a result, the ceramics will remain in the rubber
matrix, offering consistent wear protection across the entire life of the liner.
300*300*63mm
50+7+6

36. Technical Specification
ZTA Ceramic Tiles
Wear Volume ≤0.01cm3
Density ≥ 4.1g/cm3
Hardness ≥ 90HRA
Rubber
Tensile Strength ≥ 15Mpa
Breaking Elongation ≥ 250%
Shore Hardness 55~65HA
Thickness of Ceramic Tiles
From 20mm to 100mm

37. Available Material:
Advantage:
a. Super wear resistance
b. Impact absorption
c. Long service life time
d. Cost-effective
Ceramic-Rubber Wear Liner
1. 92%/ 95%/ 99% Alumina
2. Zirconia Toughened Alumina (ZTA)
3. Alumina Reinforced Zirconia (ARZ)
4. Zirconia Ceramic

38. Standard dimensions: 300x300x37mm, 300x400x63mm, 400x450*63mm etc..
Customized dimensions: 600*750*37(63)mm, 600*900*37(63)mm
Thickness varies from 20mm to 112mm.
Other shape of dimension could be made on request.
AR Bar Reinforced Liner 112mm Thick LinerEdge Angle Liner

39. Customized AR Bar Ceramic Liner
In order to suit the edge and corner of the chute/hopper, so that the inner wall could be
fully lined with rubber-ceramic liners, KINGCERA designed special shape and structure of
Rubber-ceramic liners to complete this task.
AR Bar Reinforced Liner AR Bar Reinforced LinerBisalloy-AR Bar Structure

40. BHP Billiton Mining Site Visiting
KINGCERA was honorably invited to BHP Billiton Mining Site in Australia to undertake on-site
measurement for chutes and hoppers, then we become their partner who supplies ceramic-
rubber wear liners for their Iron Ore mining maintenance.
Checking onsite with BHP Billiton Engineer
Tailor-made Ceramic Rubber Liner
from KINGCERA’s Optimization

41. Typical Application
 Chutes/ Bins and Hoppers/
 Deflectors/ Skirt liners/
 Stackers / Reclaimer
 Ore Transition Stations/ Hard Rock Bulk Material Handling Application
Transfer Chute Feeding Hopper Loading Hopper

42. Typical Applications
This kind of Rubber-ceramic liner were designed to eliminate material buildup in bulk material
handling applications which suffering from serious abrasion and impact problems.
 Impact absorption
 Eliminate sticky material
 Abrasion resistance
Impact and Wear-Resistant Ceramic Rubber Liners for Belt Conveyor System

43. Replacement of Ceramic Wear Liner

44. Maintenance and Replacement
Arrangement of Ceramic Rubber
Liner with Bolts Fastening

45. Ceramic Mosaic Tiles lined pipe
Ceramic lined pipe is an ideal product in order to solve the abrasion problems in conveying
system. The mosaic ceramic tiles are fully lined to the pipe wall by direct bonding method
with inorganic adhesive, which provides a very smooth surface. With its super anti-abrasion
resistance, they are widely used in coal, steel, cement and chemical industries.

46. 1. Mining
2. Steel and Iron Plant
3. Cement Plant
4. Chemical Plant
5. Coal fired power generation
Application: Coal, Sand Mine, Slag Ash, Dregs in Pneumatic Conveying, Hydraulic Material
Handling and Feeding System.
Typical Application

47. Ceramic Sleeve Lined Stainless Steel Pipe
Ceramic Sleeve are fully lined into the stainless steel
pipes with high-temperature-resistant inorganic
adhesive with outside sandblasting finished.
Advantages:
1. Wear & Acid &Corrosion resistant.
2. Size from DN50 to DN300.

48. Ceramic Sleeve Lined Pipe System

49. Stud welding tiles Direct bonding of tiles strips
Direct bonding of back-pack tiles Direct bonding of ceramic tiles
Wear-Resistant Elbows
Ceramic Lined Spool

50. Ceramic Tiles Lined Tee Pipe Coupling

51. Ceramic Particle Reinforced Wear Parts
KINGCERA provides ZTA and ARZ ceramic particles for special foundry, usually the particle
sizes ranges from 2mm to 5mm, which provide the best wear-resistant performance
from lab tests and practical use.
ZTA or ARZ Ceramic
Particles
Pre-shaped Ceramic
Particles Structure
Finished Ceramic
High Chrome Wear Bar

52. Application:
Jaw Plate, Crusher Hammer,
Blow bar, Impact bar, Shoe Hammer,
Concrete Paddle Mixer Blade Liner.
Ceramic Particle Reinforced Wear Parts

53. Comparison of Service Lifetime
Ceramic particles reinforced Hammer or Blow Bar/Liner is usually 2~3 times longer service life
when compared to the same material hammer without ceramic particles.
Below are site application from our customers in crusher plant:
Ceramic reinforced Crusher Hammer Ceramic reinforced Blow Bar

54. Onsite Application for Ceramic-Matrix Blow Bars

55. Titanium Carbide Wear Parts
Titanium carbide (TiC) is an extremely hard (Mohs 9–9.5) refractory ceramic material, similar to tungsten
carbide. It has a strong high temperature corrosion resistance, excellent abrasive resistance.
The titanium carbide rods are mainly used for Crusher Hammer, Alloy Ball, Alloy Wear Plate, Blow Bar
etc.…
Titanium Carbide Power TiC Cylinder/ Bricks

56. TiC-Rod Insert Crusher Hammer
Lost-foam casting
with TiC Inserts
Finished Foundry of TiC-Rod
Insert Crusher Hammer

57. TiC-Rod Insert Crusher Hammer

58. The titanium carbide columns provide
structural strength to the hammer while
the manganese or wear alloy give the
hammer the flexibility to handle the
impact.
Thermal expansion coefficient
Keywords:
Mn13Cr2 &Mn18Cr2
Work Hardening
Hardness 62+/-0.5HRC （58-62HRC ）
Impact value
Density: 6.0+/-0.2g/cm3
TiC-Mn Insert Wear Part

59. TiC-Mn Insert Wear Part
Application:
Crusher wear parts:
- Cone Crusher: Concave ,Mantle
-Hammer Crusher : Hammer Head
-Jaw Crusher :Jaw Plate
Steel casting : High-Mn, High-Cr, Low
alloy
Cement and mining industry

60. Ceramic Pulley Lagging
Rhombus type Parallel Type Pure Ceramic
Ceramic pulley lagging is essential to improve conveyor belt performance. They are widely
used in conveying system in order to reduce belt slippage and improve the loading capacity.
Advantage:
 Extend the life time
 Reduce down the slippage and maintenance time
 Good performance under wet, muddy and arduous conditions

61. Comparison of Performance
Lifetime
5Months
After
Lifetime
3Years
more
8
Times

62. Concrete pump pipe and mixer

63. Workmanship of Ceramic Lined Equipment

64. Ceramic Tiles Lined Cyclone

65. Workmanship of Ceramic Lined Equipment

66. Ceramic lined Slurry Pump
The pump body is made of steel lined with ceramic tiles which is suitable for acid
and alkali clear liquids or slurries in order to prevent corrosion and abrasion.

67. 2018 ‘Panama Copper’ Steel Work Fabrication

68. Finished Product of 2018 Panama Copper
Processing Equipment
Rubber Lined Under
Flow Tank
Down Flow Pipe and
Rubber Lined Chute

69. Finished Product of 2018 Panama Copper
Processing Equipment
Rubber Lined Flow Chute Rubber lined Milling Launder Box

70. Ceramic Lined Slurry Pipe Rubber Lined Pump Pipe
Finished Product of 2018 Panama Copper
Processing Equipment

71. Finished Product of 2018 Panama Copper
Processing Equipment
Pump Piping System Down Flow Pipe and
Rubber Lined Chute

72. On site
Measurement
On site
Installation
Optimization
for material
handling
Ceramic
lined
equipment
Service
One-stop Service
Turn-Key Solution

73. Application of different industries:
ConcreteSteelMining Port Cement
Coal
Plant
Chemical SmeltingCoal
Your Reliable Wear
Protection Expert

74. BRAND FIELD CUSTOMER
B F C T O F
K I N G C E R A
YOUR RELIABLE WAER PROTECTION EXPERT
TEAM
WORK

75. THANK YOU!
YOUR RELIABLE
WEAR PROTECTION EXPERT
SINCE 1993
Prepared By KEVIN
2nd, Sep. 2019
HUNAN KINGCERA ENGINEERING CO., LTD