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Electric Machinery
Sixth Edition
A. E. Fitzgerald
Late VicePresidentfor Academic Affairs
and Dean of the Faculty
Northeastern University
Charles Kingsley, Jr.
Late Associate Professor of Electrical
Engineering, Emeritus
Massachusetts Institute of Technology
Stephen D. Umans
Principal Research Engineer
Department of Electrical Engineering and
Computer Science
Laboratoryfor Electromagnetic and
Electronic Systems
Massachusetts Institute of Technology
~l~C
3raw
lill
Boston BurrRidge, IL Dubuque,IA Madison,Wl New York San Francisco St. Louis
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McGraw-Hill HigherEducation
A Division of The McGraw-Hill Companies
ELECTRIC MACHINERY, SIXTH EDITION
Published by McGraw-Hill, a business unit of The McGraw-Hill Companies, Inc., 1221 Avenue
of the Americas, New York, NY 10020. Copyright (~) 2003, 1990, 1983, 1971, 1961, 1952 by
The McGraw-Hill Companies, Inc. All rights reserved. Copyright renewed 1980 by Rosemary Fitzgerald
and Charles Kingsley, Jr. All rights reserved. No part of this publication may be reproduced or distributed
in any form or by any means, or stored in a database or retrieval system, without the prior written consent
of The McGraw-Hill Companies, Inc., including, but not limited to, in any network or other electronic
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Library of Congress Cataloging-in-Publication Data
Fitzgerald, A. E. (Arthur Eugene), 1909-
Electric machinery / A. E. Fitzgerald, Charles Kingsley, Jr., Stephen D. Umans. --6th ed.
p. cm.--(McGraw-Hill series in electrical engineering. Power and energy)
Includes index.
ISBN 0-07-366009-4--ISBN 0-07-112193-5
1. Electric machinery. I. Kingsley, Charles, 1904-. II. Umans, Stephen D. III. Title.
IV. Series.
TK2181 .F5 2003
621.31 f042---dc21 2002070988
CIP
INTERNATIONAL EDITION ISBN 0-07-112193-5
Copyright ~ 2003. Exclusive rights by The McGraw-Hill Companies, Inc., for manufacture and export.
This book cannot be re-exported from the country to which it is sold by McGraw-Hill. The International
Edition is not available in North America.
www.mhhe.com
McGraw.Hill Series in Electrical and Computer Enaineerina
. w . . -
Stephen W. Director, University of Michigan, Ann Arbor, Senior Consulting Editor
Circuits and Systems
Communications and Signal Processing
Computer Engineering
Control Theory and Robotics
Electromagnetics
Electronics and VLSI Circuits
Introductory
Power
Antennas, Microwaves, and Radar
Ronald N. Bracewell, Colin Cherry, James F. Gibbons, Willis W. Harman, Hubert Heffner, Edward W.
Herold, John G. Linvill, Simon Ramo, Ronald A. Rohrer, Anthony E. Siegman, Charles Susskind,
Frederick E. Terman, John G. Truxal, Ernst Weber, and John R. Whinnery, Previous ConsultingEditors
This book is dedicated to my mom, Nettie Umans, and my aunt,
Mae Hoffman, and in memory of my dad, Samuel Umans.
ABOUT THE AUTHORS
The late Arthur E. Fitzgerald was Vice President for Academic Affairs at North-
eastern University, a post to which he was appointed after serving first as Professor
and Chairman of the Electrical Engineering Department, followed by being named
Dean of Faculty. Prior to his time at Northeastern University, Professor Fitzgerald
spent more than 20 years at the Massachusetts Institute of Technology, from which he
received the S.M. and Sc.D., and where he rose to the rank of Professor of Electrical
Engineering. Besides Electric Machinery, Professor Fitzgerald was one of the au-
thors of Basic Electrical Engineering, also published by McGraw-Hill. Throughout
his career, Professor Fitzgerald was at the forefront in the field of long-range power
system planning, working as a consulting engineer in industry both before and after
his academic career. Professor Fitzgerald was a member of several professional so-
cieties, including Sigma Xi, Tau Beta Pi, and Eta Kappa Nu, and he was a Fellow of
the IEEE.
The late Charles Kingsley, Jr. was Professor in the Department of Electrical
Engineering and Computer Science at the Massachusetts Institute of Technology,
from which he received the S.B. and S.M. degrees. During his career, he spent time
at General Electric, Boeing, and Dartmouth College. In addition to Electric Ma-
chinery, Professor Kingsley was co-author of the textbook Magnetic Circuits and
Transformers. After his retirement, he continued to participate in research activities
at M.I.T. He was an active member and Fellow of the IEEE, as well as its predecessor
society, the American Institute of Electrical Engineers.
Stephen D. Umans is Principal Research Engineer in the Electromechanical
Systems Laboratory and the Department of Electrical Engineering and Computer
Science at the Massachusetts Institute of Technology, from which he received the S.B.,
S.M., E.E., and Sc.D. degrees, all in electrical engineering. His professional interests
include electromechanics, electric machinery, and electric power systems. At MIT,
he has taught a wide range of courses including electromechanics, electromagnetics,
electric power systems, circuit theory, and analog electronics. He is a Fellow of the
IEEE and an active member of the Power Engineering Society.
,PREFACE
T
he chief objective of Electric Machinery continues to be to build a strong
foundation in the basic principles of electromechanics and electric machinery.
Through all of its editions, the emphasis of Electric Machinery has been
on both physical insight and analytical techniques. Mastery of the material covered
will provide both the basis for understanding many real-world electric-machinery
applications as well as the foundation for proceeding on to more advanced courses in
electric machinery design and control.
Although much of the material from the previous editions has been retained in
this edition, there have been some significant changes. These include:
m A chapter has been added which introduces the basic concepts of power
electronics as applicable to motor drives.
m Topics related to machine control, which were scattered in various chapters in
the previous edition, have been consolidated in a single chapter on speed and
torque control. In addition, the coverage of this topic has been expanded
significantly and now includes field-oriented control of both synchronous and
induction machines.
m MATLAB ®1 examples, practice problems, and end-of-chapter problems have
been included in the new edition.
n The analysis of single-phase induction motors has been expanded to cover the
general case in which the motor is running off both its main winding and its
auxiliary winding (supplied with a series capacitor).
Power electronics are a significant component of many contemporary electric-
machine applications. This topic is included in Chapter 10 of this edition of Electric
Machineryin recognition of the fact that many electric-machinery courses now include
a discussion of power electronics and drive systems. However, it must be emphasized
that the single chapter found here is introductory at best. One chapter cannot begin to
do justice to this complex topic any more than a single chapter in a power-electronics
text could adequately introduce the topic of electric machinery.
The approach taken here is to discuss the basic properties of common power elec-
tronic components such as diodes, SCRs, MOSFETs, and IGBTs and to introduce
simple models for these components. The chapter then illustrates how these compo-
nents can be used to achieve two primary functions of power-electronic circuits in
drive applications: rectification (conversion of ac to dc) and inversion (conversion of
dc to ac). Phase-controlled rectification is discussed as a technique for controlling the
dc voltage produced from a fixed ac source. Phase-controlled rectification can be used
i MATLABis aregisteredtrademarkofTheMathWorks,Inc.
Preface x|
to drive dc machines as well as to provide a controllable dc input to inverters in ac
drives. Similarly, techniques for producing stepped and pulse-width-modulated wave-
forms of variable amplitudes and frequency are discussed. These techniques are at the
heart of variable-speed drive systems which are commonly found in variable-speed
ac drives.
Drive-systems based upon power electronics permit a great deal of flexibility in
the control of electric machines. This is especially true in the case of ac machines
which used to be found almost exclusively in applications where they were supplied
from the fixed-frequency, fixed-voltage power system. Thus, the introduction to power
electronics in Chapter 10 is followed by a chapter on the control of electric machines.
Chapter 11 brings together material that was distributed in various chapters in
the previous edition. It is now divided into three main sections: control of dc motors,
control of synchronous motors, and control of induction motors. A brief fourth section
discusses the control of variable-reluctance motors. Each of these main sections begins
with a disCussion of speed control followed by a discussion of torque control.
Many motor-drive systems are based upon the technique of field-oriented con-
trol (also known as vector control). A significant addition to this new edition is the
discussion of field-oriented control which now appears in Chapter 11. This is some-
what advanced material which is not typically found in introductory presentations of
electric machinery. As a result, the chapter is structured so that this material can be
omitted or included at the discretion of the instructor. It first appears in the section on
torque control of synchronous motors, in which the basic equations are derived and
the analogy with the control of dc machines is discussed. It appears again in its most
commonly used form in the section on the torque control of induction motors.
The instructor should note that a complete presentation of field-oriented control
requires the use of the dq0 transformation. This transformation, which appeared
for synchronous machines in Chapter 6 of the previous edition, is now found in
Appendix C of this edition. In addition, the discussion in this appendix has been
expanded to include a derivation of the dq0 transformation for induction machines in
which both stator and rotor quantities must be transformed.
Although very little in the way of sophisticated mathematics is required of the
reader of this book, the mathematics can get somewhat messy and tedious. This is
especially true in the analyis of ac machines in which there is a significant amount
of algebra involving complex numbers. One of the significant positive developments
in the last decade or so is the widespread availability of programs such as MATLAB
which greatly facilitate the solution of such problems. MATLAB is widely used in
many universities and is available in a student version.2
In recognition of this development, this edition incorporates MATLAB in ex-
amples and practice problems as well as in end-of-chapter problems. It should be
emphasized, though, that the use of MATLAB is not in any way a requirement for
the adoption or use of Electric Machinery. Rather, it is an enhancement. The book
2TheMATLABStudentVersionis publishedanddistributedby TheMathWorks,Inc.
(http://www.mathworks.com).
xii Preface
now includes interesting examples which would have otherwise been too mathemat-
ically tedious. Similarly, there are now end-of-chapter problems which are relatively
straightforward when done with MATLAB but which would be quite impractical if
done by hand. Note that each MATLAB example and practice problem has been no-
tated with the symbol ~, found in the margin of the book. End-of-chapter problems
which suggest or require MATLAB are similarly notatated.
It should be emphasized that, in addition to MATLAB, a number of other
numerical-analysis packages, including various spread-sheet packages, are available
which can be used to perform calculations and to plot in a fashion similar to that done
with MATLAB. If MATLAB is not available or is not the package of preference at
your institution, instructors and students are encouraged to select any package with
which they are comfortable. Any package that simplifies complex calculations and
which enables the student to focus on the concepts as opposed to the mathematics
will do just fine.
In addition, it should be noted that even in cases where it is not specifically
suggested, most of the end-of-chapter problems in the book can be worked using
MATLAB or an equivalent program. Thus, students who are comfortable using such
tools should be encouraged to do so to save themselves the need to grind through messy
calculations by hand. This approach is a logical extension to the use of calculators
to facilitate computation. When solving homework problems, the students should
still, of course, be required to show on paper how they formulated their solution,
since it is the formulation of the solution that is key to understanding the material.
However, once a problem is properly formulated, there is typically little additional
to be learned from the number crunching itself. The learning process then continues
with an examination of the results, both in terms of understanding what they mean
with regard to the topic being studied as well as seeing if they make physical sense.
One additional benefit is derived from the introduction of MATLAB into this
edition of Electric Machinery. As readers of previous editions will be aware, the
treatment of single-phase induction motors was never complete in that an analytical
treatment of the general case of a single-phase motor running with both its main and
auxiliary windings excited (with a capacitor in series with the auxiliary winding) was
never considered. In fact, such a treatment of single-phase induction motors is not
found in any other introductory electric-machinery textbook of which the author is
aware.
The problem is quite simple: this general treatment is mathematically complex,
requiring the solution of a number of simultaneous, complex algebraic equations.
This, however, is just the sort of problem at which programs such as MATLAB
excel. Thus, this new edition of ElectricMachineryincludes this general treatment of
single-phase induction machines, complete with a worked out quantitative example
and end-of-chapter problems.
It is highly likely that there is simply too much material in this edition of Electric
Machinery for a single introductory course. However, the material in this edition
has been organized so that instructors can pick and choose material appropriate to the
topics which they wish to cover. As in the fifth edition, the first two chapters introduce
basic concepts of magnetic circuits, magnetic materials, and transformers. The third
Preface xiii
chapter introduces the basic concept of electromechanical energy conversion. The
fourth chapter then provides an overview of and on introduction to the various machine
types. Some instructors choose to omit all or most of the material in Chapter 3 from an
introductory course. This can be done without a significant impact to the understanding
of much of the material in the remainder of the book.
The next five chapters provide a more in-depth discussion of the various machine
types: synchronous machines in Chapter 5, induction machines in Chapter 6, dc
machines in Chapter 7, variable-reluctance machines in Chapter 8, and single/two-
phase machines in Chapter 9. Since the chapters are pretty much independent (with
the exception of the material in Chapter 9 which builds upon the polyphase-induction-
motor discussion of Chapter 6), the order of these chapters can be changed and/or
an instructor can choose to focus on one or two machine types and not to cover the
material in all five of these chapters.
The introductory power-electronics discussion of Chapter 10 is pretty much
stand-alone. Instructors who wish to introduce this material should be able to do
so at their discretion; there is no need to present it in a course in the order that it is
found in the book. In addition, it is not required for an understanding of the electric-
machinery material presented in the book, and instructors who elect to cover this
material in a separate course will not find themselves handicapped in any way by
doing so.
Finally, instructors may wish to select topics from the control material of Chapter
11 rather than include it all. The material on speed control is essentially a relatively
straightforward extension of the material found in earlier chapters on the individ-
ual machine types. The material on field-oriented control requires a somewhat more
sophisticated understanding and builds upon the dq0 transformation found in Ap-
pendix C. It would certainly be reasonable to omit this material in an introductory
course and to delay it for a more advanced course where sufficient time is available
to devote to it.
McGraw-Hill has set up a website, www.mhhe.com/umans, to support this new
edition of Electric Machinery. The website will include a downloadable version of the
solutions manual (for instructors only) as well as PowerPoint slides of figures from
the book. This being a new feature of Electric Machinery, we are, to a great extent,
starting with a blank slate and will be exploring different options for supplementing
and enhancing the text. For example, in recognition of the fact that instructors are
always looking for new examples and problems, we will set up a mechanism so that
instructors can submit examples and problems for publication on the website (with
credit given to their authors) which then can be shared with other instructors.
We are also considering setting up a section of the website devoted to MATLAB
and other numerical analysis packages. For users of MATLAB, the site might contain
hints and suggestions for applying MATLAB to Electric Machinery as well as per-
haps some Simulink®3 examples for instructors who wish to introduce simulations
into their courses. Similarly, instructors who use packages other than MATLAB might
3 Simulinkis a registeredtrademarkofThe MathWorks,Inc.
xiv Preface
want to submit their suggestions and experiences to share with other users. In this con-
text, the website would appear again to be an ideal resource for enhancing interaction
between instructors.
Clearly, the website will be a living document which will evolve in response
to input from users. I strongly urge each of you to visit it frequently and to send in
suggestions, problems, and examples, and comments. I fully expect it to become a
valuable resource for users of Electric Machinery around the world.
Professor Kingsley first asked this author to participate in the fourth edition of
ElectricMachinery; the professor was actively involved in that edition. He participated
in an advisory capacity for the fifth edition. Unfortunately, Professor Kingsley passed
away since the publication of the fifth edition and did not live to see the start of the
work on this edition. He was a fine gentleman, a valued teacher and friend, and he is
missed.
I wish to thank a number of my colleagues for their insight and helpful discus-
sions during the production of this edition. My friend, Professor Jeffrey Lang, who
also provided invaluable insight and advice in the discussion of variable-reluctance
machines which first appeared in the fifth edition, was extremely helpful in formu-
lating the presentations of power electronics and field-oriented control which appear
in this edition. Similarly, Professor Gerald Wilson, who served as my graduate thesis
advisor, has been a friend and colleague throughout my career and has been a constant
source of valuable advice and insight.
On a more personal note, I would like to express my love for my wife Denise and
our children Dalya and Ari and to thank them for putting up with the many hours of
my otherwise spare time that this edition required. I promised the kids that I would
read the Harry Potter books when work on this edition of Electric Machinery was
completed and I had better get to it! In addition, I would like to recognize my life-long
friend David Gardner who watched the work on this edition with interest but who did
not live to see it completed. A remarkable man, he passed away due to complications
from muscular dystrophy just a short while before the final draft was completed.
Finally, I wish to thank the reviewers who participated in this project and whose
comments and suggestions played a valuable role in the final form of this edition.
These include Professors:
Ravel F. Ammerman, ColoradoSchool of Mines
Juan Carlos Balda, UniversityofArkansas, Fayetteville
Miroslav Begovic, GeorgiaInstitute of Technology
Prasad Enjeti, TexasA&M University
Vernold K. Feiste, Southern Illinois University
Thomas G. Habetler, GeorgiaInstitute of Technology
Steven Hietpas, South Dakota State University
Heath Hofmann, Pennsylvania State University
Daniel Hutchins, U.S. Naval Academy
Roger King, Universityof Toledo
Preface xv
Alexander E. Koutras, California Polytechnic State University, Pomona
Bruno Osorno, California State University, Northridge
Henk Polinder, Delft University of Technology
Gill Richards, Arkansas Tech University
Duane E Rost, Youngstown State University
Melvin Sandler, The Cooper Union
Ali O. Shaban, California Polytechnic State University, San Luis Obispo
Alan Wallace, Oregon State University
I would like to specifically acknowledge Professor Ibrahim Abdel-Moneim Abdel-
Halim of Zagazig University, whose considerable effort found numerous typos and
numerical errors in the draft document.
Stephen D. Umans
Cambridge, MA
March 5, 2002
BRIEF CONTENTS
Preface x
1 Magnetic Circuits and Magnetic Materials 1
2 Transformers 57
3 Electromechanical-Energy-ConversionPrinciples 112
4 Introduction to Rotating Machines 173
5 Synchronous Machines 245
6 Polyphase Induction Machines 306
7 DCMachines 357
8 Variable-Reluctance Machines and Stepping Motors 407
9 Single- and Two-Phase Motors 452
10 Introduction to Power Electronics 493
11 Speed and Torque Control 559
Appendix A Three-Phase Circuits 628
Appendix B Voltages, Magnetic Fields, and Inductances
of Distributed AC Windings 644
Appendix C The dq0 Transformation 657
Appendix D Engineering Aspects of Practical Electric Machine
Performance and Operation 668
Appendix E Table of Constants and Conversion
Factors for SI Units 680
Index 681
vi
CONTENTS
Preface x
ChaDter 1
Magnetic Circuits and Magnetic
Materials 1
1.1 Introduction to Magnetic Circuits 2
1.2 Flux Linkage, Inductance, and Energy
1.3 Properties of Magnetic Materials 19
1.4 AC Excitation 23
1.5 Permanent Magnets 30
1.6 Application of Permanent Magnet
Materials 35
1.7 Summary 42
1.8 Problems 43
11
Chapter 2
Transformers
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10 Summary
2.11 Problems
57
Introduction to Transformers 57
No-Load Conditions 60
Effect of Secondary Current; Ideal
Transformer 64
Transformer Reactances and Equivalent
Circuits 68
Engineering Aspects of Transformer
Analysis 73
Autotransformers; Multiwinding
Transformers 81
Transformers in Three-Phase Circuits
Voltage and Current Transformers 90
The Per-Unit System 95
103
104
85
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10 Summary
3.11 Problems
Chapter 3
Electromechanical-
Energy-Conversion
Principles 112
Forces and Torques in Magnetic
Field Systems 113
Energy Balance 117
Energy in Singly-Excited Magnetic Field
Systems 119
Determination of Magnetic Force and Torque
from Energy 123
Determination of Magnetic Force and Torque
from Coenergy 129
Multiply-Excited Magnetic Field
Systems 136
Forces and Torques in Systems with
Permanent Magnets 142
Dynamic Equations 151
Analytical Techniques 155
158
159
Chapter 4
Introduction to Rotating
Machines 173
4.1 Elementary Concepts 173
4.2 Introduction to AC and DC Machines
4.3 MMF of Distributed Windings 187
4.4 Magnetic Fields in Rotating Machinery
4.5 Rotating MMF Waves in AC Machines
4.6 Generated Voltage 208
4.7 Torque in Nonsalient-Pole Machines
4.8 Linear Machines 227
4.9 Magnetic Saturation 230
176
197
201
214
VII
viii Contents
4.10 Leakage Fluxes
4.11 Summary 235
4.12 Problems 237
233
Chapter 5
Synchronous Machines 245
5.1 Introduction to Polyphase Synchronous
Machines 245
5.2 Synchronous-Machine Inductances;
Equivalent Circuits 248
5.3 Open- and Short-Circuit Characteristics
5.4 Steady-State Power-Angle
Characteristics 266
5.5 Steady-State Operating Characteristics
5.6 Effects of Salient Poles; Introduction to
5.7
5.8
5.9
5.10 Problems
256
275
Direct- and Quadrature-Axis Theory 281
Power-Angle Characteristics of Salient-Pole
Machines 289
Permanent-Magnet AC Motors 293
Summary 295
297
Chapter 6
Polyphase Induclion
Machines 306
6.1 Introduction to Polyphase Induction
Machines 306
6.2 Currents and Fluxes in Polyphase Induction
Machines 311
6.3 Induction-Motor Equivalent Circuit 313
6.4 Analysis of the Equivalent Circuit 317
6.5 Torque and Power by Use of Thevenin's
Theorem 322
6.6 Parameter Determination from No-Load and
Blocked-Rotor Tests 330
6.7 Effects of Rotor Resistance; Wound and
Double-Squirrel-Cage Rotors 340
6.8 Summary 347
6.9 Problems 348
Chapter 7
DC Machines 357
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10 Series Universal Motors
7.11 Summary 396
7.12 Problems 397
Introduction 357
Commutator Action 364
Effect of Armature MMF 367
Analytical Fundamentals: Electric-Circuit
Aspects 370
Analytical Fundamentals: Magnetic-Circuit
Aspects 374
Analysis of Steady-State Performance 379
Permanent-Magnet DC Machines 384
Commutation and Interpoles 390
Compensating Windings 393
395
Chapter 8
Variable-Reluctance Machines and
Stepping Motors 407
8.1 Basics of VRM Analysis 408
8.2 Practical VRM Configurations 415
8.3 Current Waveforms for Torque Production 421
8.4 Nonlinear Analysis 430
8.5 Stepping Motors 437
8.6 Summary 446
8.7 Problems 448
Chapter 9
Single- and Two.Phase Motors 452
9.1 Single-Phase Induction Motors: Qualitative
Examination 452
9.2 Starting and Running Performance of Single-
Phase Induction and Synchronous Motors
455
9.3 Revolving-Field Theory of Single-Phase
Induction Motors 463
9.4 Two-Phase Induction Motors 470
Contents ix
9.5 Summary 488
9.6 Problems 489
Chapter 10
Introduction to Power
Electronics 493
10.l Power Switches 494
10.2 Rectification: Conversion of AC to DC 507
10.3 Inversion: Conversion of DC to AC 538
10.4 Summary 550
10.5 Bibliography 552
10.6 Problems 552
Chapter 1 1
Speed and Torque Control 559
11.1 Control of DC Motors 559
11.2 Control of Synchronous Motors 578
11.3 Control of Induction Motors 595
11.4 Control of Variable-Reluctance Motors
11.5 Summary 616
11.6 Bibliography 618
11.7 Problems 618
613
APPendix A
, ,
Three.Phase Circuits 628
A.1 Generation of Three-Phase Voltages 628
A.2 Three-Phase Voltages, Currents, and
Power 631
A.3 Y- and A-Connected Circuits 635
A.4 Analysis of Balanced Three-Phase Circuits;
Single-Line Diagrams 641
A.5 Other Polyphase Systems 643
Appendix B
, ,
Voltages, Magnetic Fields, and
Inductances of Distributed
AC Windings 644
B.1 Generated Voltages 644
B.2 Armature MMF Waves 650
B.3 Air-Gap Inductances of Distributed
Windings 653
Appendix C
, ,
The dqO Transformation 657
C.1 Transformation to Direct- and Quadrature-Axis
Variables 657
C.2 Basic Synchronous-Machine Relations in dq0
Variables 660
C.3 Basic Induction-Machine Relations in dq0
Variables 664
Appendix D
, ,
Engineering Aspects of Practical
Electric Machine Performance
and Operation 668
D.I Losses 668
D.2 Rating and Heating 670
D.3 Cooling Means for Electric Machines 674
D.4 Excitation 676
D.5 Energy Efficiency of Electric Machinery 678
ADDendix E
, ,
Table of Constants and Conversion
Factors for Sl Units 680
Index 681
Magnetic Circuits and
Magnetic Materials
T
he objective of this book is to study the devices used in the interconversion
of electric and mechanical energy. Emphasis is placed on electromagnetic
rotating machinery, by means of which the bulk of this energy conversion
takes place. However, the techniques developed are generally applicable to a wide
range of additional devices including linear machines, actuators, and sensors.
Although not an electromechanical-energy-conversion device, the transformer is
an important component of the overall energy-conversion process and is discussed in
Chapter 2. The techniques developed for transformer analysis form the basis for the
ensuing discussion of electric machinery.
Practically all transformers and electric machinery use ferro-magnetic material
for shaping and directing the magnetic fields which act as the medium for transfer-
ring and converting energy. Permanent-magnet materials are also widely used. With-
out these materials, practical implementations of most familiar electromechanical-
energy-conversion devices would not be possible. The ability to analyze and describe
systems containing these materials is essential for designing and understanding these
devices.
This chapter will develop some basic tools for the analysis of magnetic field
systems and will provide a brief introduction to the properties of practical magnetic
materials. In Chapter 2, these results will then be applied to the analysis of transform-
ers. In later chapters they will be used in the analysis of rotating machinery.
In this book it is assumed that the reader has basic knowledge of magnetic
and electric field theory such as given in a basic physics course for engineering
students. Some readers may have had a course on electromagnetic field theory based
on Maxwell's equations, but an in-depth understanding of Maxwell's equations is
not a prerequisite for study of this book. The techniques of magnetic-circuit analysis,
which represent algebraic approximations to exact field-theory solutions, are widely
used in the study of electromechanical-energy-conversion devices and form the basis
for most of the analyses presented here.
2 CHAPTER 1 Magnetic Circuits and Magnetic Materials
1.1 INTRODUCTION TO MAGNETIC CIRCUITS
The complete, detailed solution for magnetic fields in most situations of practical
engineering interest involves the solution of Maxwell's equations along with various
constitutive relationships which describe material properties. Although in practice
exact solutions are often unattainable, various simplifying assumptions permit the
attainment of useful engineering solutions. 1
We begin with the assumption that, for the systems treated in this book, the fre-
quencies and sizes involved are such that the displacement-current term in Maxwell's
equations can be neglected. This term accounts for magnetic fields being produced
in space by time-varying electric fields and is associated with electromagnetic ra-
diation. Neglecting this term results in the magneto-quasistatic form of the relevant
Maxwell's equations which relate magnetic fields to the currents which produce
them.
IB. da - 0 (1.2)
Equation 1.1 states that the line integral of the tangential component of the
magnetic field intensity H around a closed contour C is equal to the total current
passing through any surface S linking that contour. From Eq. 1.1 we see that the source
of H is the current density J. Equation 1.2 states that the magnetic flux density B is
conserved, i.e., that no net flux enters or leaves a closed surface (this is equivalent to
saying that there exist no monopole charge sources of magnetic fields). From these
equations we see that the magnetic field quantities can be determined solely from the
instantaneous values of the source currents and that time variations of the magnetic
fields follow directly from time variations of the sources.
A second simplifying assumption involves the concept of the magnetic cir-
cuit. The general solution for the magnetic field intensity H and the magnetic flux
density B in a structure of complex geometry is extremely difficult. However, a
three-dimensional field problem can often be reduced to what is essentially a one-
dimensional circuit equivalent, yielding solutions of acceptable engineering accuracy.
A magnetic circuit consists of a structure composed for the most part of high-
permeability magnetic material. The presence of high-permeability material tends to
cause magnetic flux to be confined to the paths defined by the structure, much as
currents are confined to the conductors of an electric circuit. Use of this concept of
I Althoughexactanalyticalsolutionscannotbe obtained,computer-basednumericalsolutions(the
finite-elementand boundary-elementmethodsformthe basis for a numberof commercialprograms)are
quite commonand havebecomeindespensibletoolsfor analysisand design.However,suchtechniques
are best usedto refineanalysesbased uponanalyticaltechniquessuchas are foundin this book.Theiruse
contributes little to a fundamentalunderstandingof the principlesand basic performanceof electric
machinesand as a resultthey willnot be discussedin this book.
1,1 Introductionto Magnetic Circuits 8
Meancore
length lc
Cross-sectional
areaAc
Wit Magneticcore
N1 permeability/z
Figure 1.1 Simple magnetic circuit.
the magnetic circuit is illustrated in this section and will be seen to apply quite well
to many situations in this book. 2
A simple example of a magnetic circuit is shown in Fig. 1.1. The core is assumed
to be composed of magnetic material whose permeability is much greater than that
of the surrounding air (/z >>/z0). The core is of uniform cross section and is excited
by a winding of N turns carrying a current of i amperes. This winding produces a
magnetic field in the core, as shown in the figure.
Because of the high permeability of the magnetic core, an exact solution would
show that the magnetic flux is confined almost entirely to the core, the field lines
follow the path defined by the core, and the flux density is essentially uniform over a
cross section because the cross-sectional area is uniform. The magnetic field can be
visualized in terms of flux lines which form closed loops interlinked with the winding.
As applied to the magnetic circuit of Fig. 1.1, the source of the magnetic field
in the core is the ampere-turn product N i. In magnetic circuit terminology N i is
the magnetomotive force (mmf) .T"acting on the magnetic circuit. Although Fig. 1.1
shows only a single coil, transformers and most rotating machines have at least two
windings, and N i must be replaced by the algebraic sum of the ampere-turns of all
the windings.
The magnetic flux ¢ crossing a surface S is the surface integral of the normal
component of B; thus
¢ =/IB .da (1.3)
In SI units, the unit of ¢ is the weber (Wb).
Equation 1.2 states that the net magnetic flux entering or leaving a closed surface
(equal to the surface integral of B over that closed surface) is zero. This is equivalent
to saying that all the flux which enters the surface enclosing a volume must leave
that volume over some other portion of that surface because magnetic flux lines form
closed loops.
2For a moreextensivetreatmentofmagneticcircuitssee A. E. Fitzgerald,D. E. Higgenbotham,and
A. Grabel,BasicElectricalEngineering, 5th ed.,McGraw-Hill,1981,chap. 13;alsoE. E. Staff,M.I.T.,
Magnetic Circuitsand Transformers,M.I.T.Press, 1965,chaps. 1to 3.
4 CHAPTER 1 MagneticCircuits and Magnetic Materials
These facts can be used to justify the assumption that the magnetic flux density
is uniform across the cross section of a magnetic circuit such as the core of Fig. 1.1.
In this case Eq. 1.3 reduces to the simple scalar equation
~bc = BcAc (1.4)
where 4)c = flux in core
Bc = flux density in core
Ac = cross-sectional area of core
From Eq. 1.1, the relationship between the mmf acting on a magnetic circuit and
the magnetic field intensity in that circuit is.3
-- Ni -- / Hdl (1.5)
The core dimensions are such that the path length of any flux line is close to
the mean core length lc. As a result, the line integral of Eq. 1.5 becomes simply the
scalar product Hclc of the magnitude of H and the mean flux path length Ic. Thus,
the relationship between the mmf and the magnetic field intensity can be written in
magnetic circuit terminology as
= Ni -- Hclc (1.6)
where Hc is average magnitude of H in the core.
The direction of Hc in the core can be found from the right-hand rule, which can
be stated in two equivalent ways. (1) Imagine a current-carrying conductor held in the
right hand with the thumb pointing in the direction of current flow; the fingers then
point in the direction of the magnetic field created by that current. (2) Equivalently, if
the coil in Fig. 1.1 is grasped in the right hand (figuratively speaking) with the fingers
pointing in the direction of the current, the thumb will point in the direction of the
magnetic fields.
The relationship between the magnetic field intensity H and the magnetic flux
density B is a property of the material in which the field exists. It is common to assume
a linear relationship; thus
B = #H (1.7)
where # is known as the magnetic permeability. In SI units, H is measured in units of
amperes per meter, B is in webers per square meter, also known as teslas (T), and/z
is in webers per ampere-turn-meter, or equivalently henrys per meter. In SI units the
permeability of free space is #0 = 4:r × 10-7 henrys per meter. The permeability of
linear magnetic material can be expressed in terms of/Zr, its value relative to that of free
space, or # = #r#0. Typical values of/Zr range from 2000 to 80,000 for materials used
3 general, the mmf drop across any segment of a magnetic circuit can be calculated as f I-Idl over
In that
portion of the magnetic circuit.
1,1 Introduction to Magnetic Circuits 5
Mean core
length Ic
+
Air gap,
permeability/x0,
Area Ag
Wi~ Magnetic core
N1 permeability/z,
Area Ac
Figure 1.2 Magnetic circuit with air gap.
in transformers and rotating machines. The characteristics of ferromagnetic materials
are described in Sections 1.3 and 1.4. For the present we assume that/Zr is a known
constant, although it actually varies appreciably with the magnitude of the magnetic
flux density.
Transformers are wound on closed cores like that of Fig. 1.1. However, energy
conversion devices which incorporate a moving element must have air gaps in their
magnetic circuits. A magnetic circuit with an air gap is shown in Fig. 1.2. When
the air-gap length g is much smaller than the dimensions of the adjacent core faces,
the magnetic flux ~ will follow the path defined by the core and the air gap and the
techniques of magnetic-circuit analysis can be used. If the air-gap length becomes
excessively large, the flux will be observed to "leak out" of the sides of the air gap
and the techniques of magnetic-circuit analysis will no longer be strictly applicable.
Thus, provided the air-gap length g is sufficiently small, the configuration of
Fig. 1.2 can be analyzed as a magnetic circuit with two series components: a magnetic
core of permeability/~, cross-sectional area Ac, and mean length/c, and an air gap
of permeability/z0, cross-sectional area Ag, and length g. In the core the flux density
can be assumed uniform; thus
Bc = m (1.8)
Ac
and in the air gap
~b (1.9)
Bg- Ag
where 4~= the flux in the magnetic circuit.
Application of Eq. 1.5 to this magnetic circuit yields
jr = Hctc + Egg
and using the linear B-H relationship of Eq. 1.7 gives
.T'= BClc_}_Bg g
lZ lZo
(1.10)
(1.11)
6 CHAPTER 1 Magnetic Circuits and Magnetic Materials
Here the ~" = Ni is the mmf applied to the magnetic circuit. From Eq. 1.10 we
see that a portion of the mmf, .Tc = Hclc,is required to produce magnetic field in the
core while the remainder, fg = Hgg, produces magnetic field in the air gap.
For practical magnetic materials (as is discussed in Sections 1.3 and 1.4), Bc
and Hc are not simply related by a known constant permeability/z as described by
Eq. 1.7. In fact, Bc is often a nonlinear, multivalued function of Hc. Thus, although
Eq. 1.10 continues to hold, it does not lead directly to a simple expression relating
the mmf and the flux densities, such as that of Eq. 1.11. Instead the specifics of the
nonlinear Bc-He relation must be used, either graphically or analytically. However, in
many cases, the concept of constant material permeability gives results of acceptable
engineering accuracy and is frequently used.
From Eqs. 1.8 and 1.9, Eq. 1.11 can be rewritten in terms of the total flux ~bas
lc g )
"f'=q~ ~ + /~oAg
(1.12)
The terms that multiply the flux in this equation are known as the reluctance T~
of the core and air gap, respectively,
lC
~c -- (1.13)
#Ac
g
J'~g -- (1.14)
/zoAg
and thus
~" = q~(7~c+ ~g) (1.15)
Finally, Eq. 1.15 can be inverted to solve for the flux
(1.16)
or
/zAc #0Ag
(1.17)
In general, for any magnetic circuit of total reluctance 7"~tot, the flux can be found as
y-
q~-- (1.18)
7~tot
1,1 Introduction to Magnetic Circuits 7
+
v()
I 4,
gl
+
y.
R2
V Y"
I = (R1 + R2) ~b= (7~c+ 7~g)
(a) (b)
'T•.c
7"¢.g
Figure 1.3 Analogy between electric and magnetic circuits.
(a) Electric circuit, (b) magnetic circuit.
The term which multiplies the mmfis known as thepermeance 7-9and is the inverse
of the reluctance; thus, for example, the total permeance of a magnetic circuit is
1
~tot = 7-~tot (1.19)
Note that Eqs. 1.15 and 1.16 are analogous to the relationships between the cur-
rent and voltage in an electric circuit. This analogy is illustrated in Fig. 1.3. Figure 1.3a
shows an electric circuit in which a voltage V drives a current I through resistors R1
and R2. Figure 1.3b shows the schematic equivalent representation of the magnetic
circuit of Fig. 1.2. Here we see that the mmf ~ (analogous to voltage in the electric
circuit) drives a flux ¢ (analogous to the current in the electric circuit) through the
combination of the reluctances of the core 7~c and the air gap ~g. This analogy be-
tween the solution of electric and magnetic circuits can often be exploited to produce
simple solutions for the fluxes in magnetic °circuits of considerable complexity.
The fraction of the mmfrequired to drive flux through each portion of the magnetic
circuit, commonly referred to as the mmf drop across that portion of the magnetic
circuit, varies in proportion to its reluctance (directly analogous to the voltage drop
across a resistive element in an electric circuit). From Eq. 1.13 we see that high
material permeability can result in low core reluctance, which can often be made
much smaller than that of the air gap; i.e., for (IzAc/lc) >> (lzoAg/g), "R.c<< ~'P~gand
thus "~-tot ~ ']'~g. In this case, the reluctance of the core can be neglected and the flux
and hence B can be found from Eq. 1.16 in terms of f and the air-gap properties alone:
.T" .T'/z0Ag /z0Ag
ck ~ ~ = = N i (1.20)
T~g g g
As will be seen in Section 1.3, practical magnetic materials have permeabilities which
are not constant but vary with the flux level. From Eqs. 1.13 to 1.16 we see that as
8 CHAPTER 1 Magnetic Circuits and Magnetic Materials
Fringing
fields
Air gap
Figure 1.4 Air-gap fringing fields.
long as this permeability remains sufficiently large, its variation will not significantly
affect the performance of the magnetic circuit.
In practical systems, the magnetic field lines "fringe" outward somewhat as they
cross the air gap, as illustrated in Fig. 1.4.Provided this fringing effect is not excessive,
the magnetic-circuit concept remains applicable. The effect of thesefringingfieldsis to
increase the effective cross-sectional area Ag of the air gap. Various empirical methods
have been developed to account for this effect. A correction for such fringing fields
in short air gaps can be made by adding the gap length to each of the two dimensions
making up its cross-sectional area. In this book the effect of fringing fields is usually
ignored. If fringing is neglected, Ag = Ac.
In general, magnetic circuits can consist of multiple elements in series and paral-
lel. To complete the analogy between electric and magnetic circuits, we can generalize
Eq. 1.5 as
.T"= f Hdl = Z )ok = Z Hklk (1.21)
k k
where .T"is the mmf (total ampere-turns) acting to drive flux through a closed loop of
a magnetic circuit,
= Jl J" da (1.22)
and 3ok = Hklk is the mmfdrop across the k'th element of that loop. This is directly
analogous to Kirchoff's voltage law for electric circuits consisting of voltage sources
and resistors
= Z Rkik (
V 1.23)
k
where V is the source voltage driving current around a loop and Rkik is the voltage
drop across the k'th resistive element of that loop.
1.1 Introduction to Magnetic Circuits 9
Similarly, the analogy to Kirchoff's current law
Z in = 0 (1.24)
n
which says that the sum of currents into a node in an electric circuit equals zero is
Z ~n -- 0 (1.25)
n
which states that the sum of the flux into a node in a magnetic circuit is zero.
We have now described the basic principles for reducing a magneto-quasistatic
field problem with simple geometry to a magnetic circuit model. Our limited pur-
pose in this section is to introduce some of the concepts and terminology used by
engineers in solving practical design problems. We must emphasize that this type of
thinking depends quite heavily on engineering judgment and intuition. For example,
we have tacitly assumed that the permeability of the "iron" parts of the magnetic
circuit is a constant known quantity, although this is not true in general (see Sec-
tion 1.3), and that the magnetic field is confined soley to the core and its air gaps.
Although this is a good assumption in many situations, it is also true that the wind-
ing currents produce magnetic fields outside the core. As we shall see, when two
or more windings are placed on a magnetic circuit, as happens in the case of both
transformers and rotating machines, these fields outside the core, which are referred
to as leakage fields, cannot be ignored and significantly affect the performance of the
device.
The magnetic circuit shown in Fig. 1.2 has dimensions Ac = Ag = 9 cm2, g = 0.050 cm,
lc = 30 cm, and N = 500 tums. Assume the value/J.r = 70,000 for core material. (a) Find the
reluctances 7-¢.cand 7"¢.g.For the condition that the magnetic circuit is operating with Bc = 1.0 T,
find (b) the flux 4) and (c) the current i.
II Solution
a. The reluctances can be found from Eqs. 1.13 and 1.14:
7¢.c = lc _- 0.3 --- 3.79 x 103
/zr/z0Ac 70,000 (4zr x 10-7)(9 x 10-4)
7"¢.g= g = 5 × 10-4
/x0Ag (47r x 10-7)(9 x 10-4) = 4.42 X 105 A.wbtUms
b. From Eq. 1.4,
A. turns
Wb
= BcAc = 1.0(9 x 10-4) = 9 × 10-4 Wb
c. From Eqs. 1.6 and 1.15,
N
(])(T~ c -~- "/~g) 9 x 10-4(4.46 x 105)
N 500
= 0.80A
EXAMPLE 1.1
10 CHAPTER 1 Magnetic Circuits and Magnetic Materials
)ractice Problem 1.'
Find the flux 4) and current for Example 1.1 if (a) the number of turns is doubled to N = 1000
turns while the circuit dimensions remain the same and (b) if the number of turns is equal to
N = 500 and the gap is reduced to 0.040 cm.
Solution
a. ~b = 9 x 10-4 Wb and i = 0.40 A
b. ¢=9x 10-4Wbandi=0.64A
!XAMPLE 1 :
The magnetic structure of a synchronous machine is shown schematically in Fig. 1.5. Assuming
that rotor and stator iron have infinite permeability (# --+ c~), find the air-gap flux ~band flux
density Bg. For this example I = 10 A, N = 1000 turns, g = 1 cm, and Ag = 2000 cm2.
1 Solution
Notice that there are two air gaps in series, of total length 2g, and that by symmetry the flux
density in each is equal. Since the iron permeability here is assumed to be infinite, its reluctance
is negligible and Eq. 1.20 (with g replaced by the total gap length 2g) can be used to find the flux
NltxoAg 1000(10)(4Jr x 10-7)(0.2)
= = = 0.13 Wb
2g 0.02
Stator
/z --+ o~ /,L:: :::::::A~
gap length g
::: :::::
..............
:: :::....
j L:i:
I I
c"....... Air gap
N turns ¢ ......... permeability
~ I I No
I
Pole face, Rotor i
~S.,r,." t...
1" i
Magnetic flux
lines
Figure 1.5 Simple synchronous machine.
1.2 FluxLinkage, Inductance, and Energy 11
and
0.13
Bg = A---~= 0.2
= 0.65 T
~ractice Problem 1.:
For the magnetic structure of Fig. 1.5 with the dimensions as given in Example 1.2, the air-gap
flux density is observed to be Bg = 0.9 T. Find the air-gap flux ~band, for a coil of N -- 500
turns, the current required to produce this level of air-gap flux.
Solution
4) = 0.18 Wb and i = 28.6 A.
1.2 FLUX LINKAGE, INDUCTANCE,
AND ENERGY
When a magnetic field varies with time, an electric field is produced in space as
determined by Faraday's law:
g. Os - -~ B. da (1.26)
Equation 1.26 states that the line integral of the electric field intensity E around a
closed contour C is equal to the time rate of change of the magnetic flux linking (i.e.
passing through) that contour. In magnetic structures with windings of high electrical
conductivity, such as in Fig. 1.2, it can be shown that the E field in the wire is
extremely small and can be neglected, so that the left-hand side of Eq. 1.26 reduces to
the negative of the induced voltage4 e at the winding terminals. In addition, the flux
on the right-hand side of Eq. 1.26 is dominated by the core flux 4~. Since the winding
(and hence the contour C) links the core flux N times, Eq. 1.26 reduces to
d~0 dl.
e = N dt = d---t- (1.27)
where ~. is the flux linkage of the winding and is defined as
= Nq9 (1.28)
Flux linkage is measured in units of webers (or equivalently weber-turns). The symbol
q9is used to indicate the instantaneous value of a time-varying flux.
In general the flux linkage of a coil is equal to the surface integral of the normal
component of the magnetic flux density integrated over any surface spanned by that
coil. Note that the direction of the induced voltage e is defined by Eq. 1.26 so that if
4The termelectromotiveforce (emf)is oftenusedinsteadof inducedvoltageto representthatcomponent
of voltagedue to a time-varyingfluxlinkage.
12 CHAPTER 1 Magnetic Circuits and Magnetic Materials
the winding terminals were short-circuited, a current would flow in such a direction
as to oppose the change of flux linkage.
For a magnetic circuit composed of magnetic material of constant magnetic
permeability or which includes a dominating air gap, the relationship between q~and
i will be linear and we can define the inductance L as
L -- - (1.29)
i
Substitution of Eqs. 1.5, 1.18 and 1.28 into Eq. 1.29 gives
N 2
L = (1.30)
T~tot
From which we see that the inductance of a winding in a magnetic circuit is propor-
tional to the square of the turns and inversely proportional to the reluctance of the
magnetic circuit associated with that winding.
For example, from Eq. 1.20, under the assumption that the reluctance of the core
is negligible as compared to that of the air gap, the inductance of the winding in
Fig. 1.2 is equal to
N 2 N2/zoAg
L -- = (1.31)
(g/lzoag) g
Inductance is measured in henrys (H) or weber-turns per ampere. Equation 1.31
shows the dimensional form of expressions for inductance; inductance is proportional
to the square of the number of turns, to a magnetic permeability, and to a cross-
sectional area and is inversely proportional to a length. It must be emphasized that,
strictly speaking, the concept of inductance requires a linear relationship between
flux and mmf. Thus, it cannot be rigorously applied in situations where the nonlinear
characteristics of magnetic materials, as is discussed in Sections 1.3 and 1.4, dominate
the performance of the magnetic system. However, in many situations of practical
interest, the reluctance of the system is dominated by that of an air gap (which is of
course linear) and the nonlinear effects of the magnetic material can be ignored. In
other cases it may be perfectly acceptable to assume an average value of magnetic
permeability for the core material and to calculate a corresponding average inductance
which can be used for calculations of reasonable engineering accuracy. Example 1.3
illustrates the former situation and Example 1.4 the latter.
EXAMPLE 1.3
The magnetic circuit of Fig. 1.6a consists of an N-turn winding on a magnetic core of infinite
permeability with two parallel air gaps of lengths g~ and g2 and areas A~ and A2, respectively.
Find (a) the inductance of the winding and (b) the flux density Bl in gap 1 when the
winding is carrying a current i. Neglect fringing effects at the air gap.
1.2 FluxLinkage, Inductance, and Energy 13
-~ g2 Ni+~
-f _
¢
~'1 'T~'2
(a) (b)
Figure 1.6 (a) Magnetic circuit and (b) equivalent circuit for Example 1.3.
II Solution
a. The equivalent circuit of Fig. 1.6b shows that the total reluctance is equal to the parallel
combination of the two gap reluctances. Thus
Ni
¢ ~ 7-~17-~2
7?,.1+7"~2
where
g~ g2
/zoA1 /./,oA2
From Eq. 1.29,
)~ N¢ N2('~l + 'J~2)
L _~ ~ ~ _m
i i 7~]7~2
(A1 A_~2~
)
= lzoN z ~ +
gl
b. From the equivalent circuit, one can see that
Ni lzoA1Ni
1 ~ B
"~1 g l
and thus
¢1 lzoNi
B1--~--
A1 gl
In Example 1.1, the relative permeability of the core material for the magnetic circuit of Fig. 1.2
is assumed to be ~u~
r --" 70,000 at a flux density of 1.0 T.
a. For this value of ]-£rcalculate the inductance of the winding.
b. In a practical device, the core would be constructed from electrical steel such as M-5
EXAMPLE 1.4
14 CHAPTER 1 Magnetic Circuits and Magnetic Materials
electrical steel which is discussed in Section 1.3. This material is highly nonlinear and its
relative permeability (defined for the purposes of this example as the ratio B/H) varies
from a value of approximately #r --- 72,300 at a flux density of B = 1.0 T to a value of on
the order of #r "-- 2900 as the flux density is raised to 1.8 T. (a) Calculate the inductance
under the assumption that the relative permeability of the core steel is 72,300. (b) Calculate
the inductance under the assumption that the relative permeability is equal to 2900.
II Solution
a. From Eqs. 1.13 and 1.14 and based upon the dimensions given in Example 1.1,
7~c = lc _
_ 0.3 --
-- 3.67 x 103 A. turns
/Zr/z0Ac 72,300 (4zr × 10-7)(9 × 10-4) Wb
while Rg remains unchanged from the value calculated in Example 1.1 as
7~g = 4.42 x 105 A. turns / Wb.
Thus the total reluctance of the core and gap is
7~tot = '~c + "~g = 4.46 x 10s A. tums
Wb
and hence from Eq. 1.30
N 2 5002
L = = = 0.561 H
7"~,to t 4.46 x l0 s
b. For #r ~--- 2900, the reluctance of the core increases from a value of 3.79 × 103 A • turns /
Wb to a value of
lc 0.3 A. turns
~c = = = 9.15 x 10 4
/Zr#0Ac 2900 (4zr x 10-7)(9 x 10-4) Wb
and hence the total reluctance increases from 4.46 x 105 A • turns / Wb to 5.34 x 105 A •
turns / Wb. Thus from Eq. 1.30 the inductance decreases from 0.561 H to
N 2 5002
L = = = 0.468 H
~tot 5.34 x 10s
This example illustrates the linearizing effect of a dominating air gap in a magnetic circuit.
In spite of a reduction in the permeablity of the iron by a factor of 72,300/2900 = 25, the
inductance decreases only by a factor of 0.468/0.561 = 0.83 simply because the reluctance
of the air gap is significantly larger than that of the core. In many situations, it is common to
assume the inductance to be constant at a value corresponding to a finite, constant value of core
permeability (or in many cases it is assumed simply that/z r ~ (X)). Analyses based upon such
a representation for the inductor will often lead to results which are well within the range of
acceptable engineering accuracy and which avoid the immense complication associated with
modeling the nonlinearity of the core material.
1.2 FluxLinkage, Inductance, and Energy 15
~ractice Problem 1.;
Repeat the inductance calculation of Example 1.4 for a relative permeability/L/,r = 30,000.~
Solution
L = 0.554 H
Using MATLAB, t plot the inductance of the magnetic circuit of Example 1.1 and Fig. 1.2 as
a function of core permeability over the range 100 < Jt/,r_~ 100,000.
II Solution
Here is the MATLAB script:
clc
clear
% Permeability of free space
mu0 = pi*4.e-7;
%All dimensions expressed in meters
Ac = 9e-4; Ag = 9e-4; g = 5e-4; ic = 0.3;
N = 500 ;
%Reluctance of air gap
Rg = g/(mu0*Ag) ;
for n = i:i01
mur(n) = i00 + (i00000 - 100)*(n-l)/100;
%Reluctance of core
Rc(n) = ic/(mur(n)*mu0*ic) ;
Rtot = Rg+Rc(n) ;
%Inductance
L(n) = N^2/Rtot;
end
plot (tour, L)
xlabel('Core relative permeability')
ylabel('Inductance [H] ')
The resultant plot is shown in Fig. 1.7. Note that the figure clearly confirms that, for the
magnetic circuit of this example, the inductance is quite insensitive to relative permeability
until the relative permeability drops to on the order of 1000. Thus, as long as the effective relative
permeability of the core is "large" (in this case greater than 1000), any nonlinearities in the
properties of the core material will have little effect on the terminal properties of the inductor.
EXAMPLE 1.5
t MATLAB is a registered trademark of The MathWorks, Inc.
16 CHAPTER 1 Magnetic Circuits and Magnetic Materials
0.7
0.6
0.5
g
0.4
0.3
0.2
0.1
0 1 2 3 4 5 6 7 8 9 10
Corerelativepermeability x 104
Figure 1.7 MATLAB plot of inductance vs. relative permeability for
Example 1.5.
Write a MATLAB script to plot the inductance of the magnetic circuit of Example 1.1 with
#r = 70,000 as a function of air-gap length as the the air-gap is varied from 0.01 cm to
0.10 cm.
Figure 1.8 shows a magnetic circuit with an air gap and two windings. In this case
note that the mmf acting on the magnetic circuit is given by the total ampere-turns
acting on the magnetic circuit (i.e., the net ampere turns of both windings) and that
the reference directions for the currents have been chosen to produce flux in the same
direction. The total mmf is therefore
.T = Nli] + N2i2 (1.32)
and from Eq. 1.20, with the reluctance of the core neglected and assuming that Ac =
Ag, the core flux 4~is
/z0Ac
cp = (Nlil + N2i2)~ (1.33)
In Eq. 1.33, ~bis the resultant coreflux produced by the total mmf of the two windings.
It is this resultant 4~which determines the operating point of the core material.
1,2 FluxLinkage, Inductance, and Energy 17
tgnetic core
a~neability tz,
x
mean core length Ic,
cross-sectional area Ac
Figure 1.8 Magnetic circuit with two windings.
If Eq. 1.33 is broken up into terms attributable to the individual currents, the
resultant flux linkages of coil 1 can be expressed as
)~l=Nl~=N12(lz°Ac)i]+N1N2(lz°Ac)i2g
g (1.34)
which can be written
where
~1 = Lllil + L12i2 (1.35)
L 11 - N12 #0Ac (1.36)
g
is the self-inductance of coil 1 and Lllil is the flux linkage of coil 1 due to its own
current il. The mutual inductance between coils 1 and 2 is
L 12 - - N1N2/x0Ac (1.37)
g
and L 12i2 is the flux linkage of coil 1 due to current i2 in the other coil. Similarly, the
flux linkage of coil 2 is
L2 -- N2dp-- N1N2 (lZ°AC) il W N22 (lZ°Ac)
~ (1.38)
or
)~2 -- L21il -a
t- L22i2
where L21 = L 12is the mutual inductance and
L22 -- N2 2/~0Ac
g
is the self-inductance of coil 2.
(1.39)
(1.40)
18 CHAPTER 1 Magnetic Circuits and Magnetic Materials
It is important to note that the resolution of the resultant flux linkages into the
components produced by it and i2 is based on superposition of the individual effects
and therefore implies a linear flux-mmf relationship (characteristic of materials of
constant permeability).
Substitution of Eq. 1.29 in Eq. 1.27 yields
d
e = --:-(Li) (1.41)
dt
for a magnetic circuit with a single winding. For a static magnetic circuit, the induc-
tance is fixed (assuming that material nonlinearities do not cause the inductance to
vary), and this equation reduces to the familiar circuit-theory form
di
e = L-- (1.42)
dt
However, in electromechanical energy conversion devices, inductances are often time-
varying, and Eq. 1.41 must be written as
e=L m -
di dL
~-i~ (1.43)
dt dt
Note that in situations with multiple windings, the total flux linkage of each
winding must be used in Eq. 1.27 to find the winding-terminal voltage.
The power at the terminals of a winding on a magnetic circuit is a measure of the
rate of energy flow into the circuit through that particular winding. The power, p, is
determined from the product of the voltage and the current
.d)~
p = i e = t~ (1.44)
dt
and its unit is watts (W), or joules per second. Thus the change in magnetic stored
energy A W in the magnetic circuit in the time interval tl to t2 is
ftlt2 fx2
A W = p dt = i dX (1.45)
I
In SI units, the magnetic stored energy W is measured in joules (J).
For a single-winding system of constant inductance, the change in magnetic
stored energy as the flux level is changed from X1 to X2 can be written as
f)'2 ~~'2 X dX = 1
A W -- i dX - ~- ~-{ (X2 - X2) (1.46)
I I
The total magnetic stored energy at any given value of ~ can be found from
setting X~ equal to zero:
1 X2 Li2 (1.47)
W ~ ~
2L 2
1.3 Propertiesof Magnetic Materials 19
For the magnetic circuit of Example 1.1 (Fig. 1.2), find (a) the inductance L, (b) the magnetic
stored energy W for Be = 1.0 T, and (c) the induced voltage e for a 60-Hz time-varying core
flux of the form Be = 1.0 sin ogt T where w = (2zr)(60) = 377.
n Solution
a. From Eqs. 1.16 and 1.29 and Example 1.1,
~. Nq~ N 2
L ~ m ~
i i 7"¢.c+ 7~g
5002
= = 0.56 H
4.46 × 105
Note that the core reluctance is much smaller than that of the gap (Rc << '~g). Thus
to a good approximation the inductance is dominated by the gap reluctance, i.e.,
N 2
L ~ = 0.57 H
7Zg
b. In Example 1.1 we found that when Be = 1.0 T, i = 0.80A. Thus from Eq. 1.47,
1 2 1
W = -~Li = ~(0.56)(0.80) 2 = 0.18J
c. From Eq. 1.27 and Example 1.1,
d)~ d9 dBc
e= dt = N--d-t = N ac d---t-
= 500 × (9 × 10-4) × (377 x 1.0cos (377t))
= 170cos (377t) V
| :~:9:1~v~I :,1H~ll l[."ll
Repeat Example 1.6 for Bc = 0.8 T, assuming the core flux varies at 50 Hz instead of 60 Hz.
Solution
a. The inductance L is unchanged.
b. W = 0.115 J
c. e = 113 cos (314t) V
1.3 PROPERTIES OF MAGNETIC MATERIALS
In the context of electromechanical energy conversion devices, the importance of
magnetic materials is twofold. Through their use it is possible to obtain large magnetic
flux densities with relatively low levels of magnetizing force. Since magnetic forces
and energy density increase with increasing flux density, this effect plays a large role
in the performance of energy-conversion devices.
20 CHAPTER 1 Magnetic Circuits and Magnetic Materials
In addition, magnetic materials can be used to constrain and direct magnetic
fields in well-defined paths. In a transformer they are used to maximize the coupling
between the windings as well as to lower the excitation current required for transformer
operation. In electric machinery, magnetic materials are used to shape the fields
to obtain desired torque-production and electrical terminal characteristics. Thus a
knowledgeable designer can use magnetic materials to achieve specific desirable
device characteristics.
Ferromagnetic materials, typically composed of iron and alloys of iron with
cobalt, tungsten, nickel, aluminum, and other metals, are by far the most common mag-
netic materials. Although these materials are characterized by a wide range of prop-
erties, the basic phenomena responsible for their properties are common to them all.
Ferromagnetic materials are found to be composed of a large number of domains,
i.e., regions in which the magnetic moments of all the atoms are parallel, giving rise
to a net magnetic moment for that domain. In an unmagnetized sample of material,
the domain magnetic moments are randomly oriented, and the net resulting magnetic
flux in the material is zero.
When an external magnetizing force is applied to this material, the domain mag-
netic moments tend to align with the applied magnetic field. As a result, the do-
main magnetic moments add to the applied field, producing a much larger value of
flux density than would exist due to the magnetizing force alone. Thus the effective
permeability lz, equal to the ratio of the total magnetic flux density to the applied
magnetic-field intensity, is large compared with the permeability of free space/z0.
As the magnetizing force is increased, this behavior continues until all the magnetic
moments are aligned with the applied field; at this point they can no longer contribute
to increasing the magnetic flux density, and the material is said to be fully saturated.
In the absence of an externally applied magnetizing force, the domain magnetic
moments naturally align along certain directions associated with the crystal structure
of the domain, known as axes of easy magnetization. Thus if the applied magnetiz-
ing force is reduced, the domain magnetic moments relax to the direction of easy
magnetism nearest to that of the applied field. As a result, when the applied field is
reduced to zero, although they will tend to relax towards their initial orientation, the
magnetic dipole moments will no longer be totally random in their orientation; they
will retain a net magnetization component along the applied field direction. It is this
effect which is responsible for the phenomenon known as magnetic hysteresis.
Due to this hystersis effect, the relationship between B and H for a ferromagnetic
material is both nonlinear and multivalued. In general, the characteristics of the mate-
rial cannot be described analytically. They are commonly presented in graphical form
as a set of empirically determined curves based on test samples of the material using
methods prescribed by the American Society for Testing and Materials (ASTM). 5
5Numericaldataon a widevarietyof magneticmaterialsare availablefrommaterialmanufacturers.
Oneproblemin usingsuchdataarisesfromthe varioussystemsof unitsemployed.Forexample,
magnetizationmaybe givenin oerstedsor in ampere-turnsper meterand the magneticfluxdensityin
gauss,kilogauss,or teslas.A fewusefulconversionfactorsare givenin AppendixE. The readeris
remindedthatthe equationsin thisbookare baseduponSI units.
1.3 Propertiesof Magnetic Materials 21
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
--10 0 10 20 30 40
H, A • turns/m
50 70 90 110 130 150 170
Figure 1.9 B-H loops for M-5 grain-oriented electrical steel 0.012 in thick. Only the
top halves of the loops are shown here. (Armco Inc.)
The most common curve used to describe a magnetic material is the B-H curve
or hysteresis loop. The first and second quadrants (corresponding to B > 0) of a
set of hysteresis loops are shown in Fig. 1.9 for M-5 steel, a typical grain-oriented
electrical steel used in electric equipment. These loops show the relationship between
the magnetic flux density B and the magnetizing force H. Each curve is obtained
while cyclically varying the applied magnetizing force between equal positive and
negative values of fixed magnitude. Hysteresis causes these curves to be multival-
ued. After several cycles the B-H curves form closed loops as shown. The arrows
show the paths followed by B with increasing and decreasing H. Notice that with
increasing magnitude of H the curves begin to flatten out as the material tends toward
saturation. At a flux density of about 1.7 T, this material can be seen to be heavily
saturated.
Notice that as H is decreased from its maximum value to zero, the flux density
decreases but not to zero. This is the result of the relaxation of the orientation of the
magnetic moments of the domains as described above. The result is that there remains
a remanant magnetization when H is zero.
Fortunately, for many engineering applications, it is sufficient to describe the
material by a single-valued curve obtained by plotting the locus of the maximum
values of B and H at the tips of the hysteresis loops; this is known as a dc or normal
magnetization curve. A dc magnetization curve for M-5 grain-oriented electrical steel
EXAMPLE 1.7
1 10 100 1000 10,000 100,000
H, A • turns/m
2.4
2.2
2.0
1.8
1.6
1.4
~ 1.2
~ 1.0
0.8
0.6
0.4
0.2
0
22 CHAPTER 1 Magnetic Circuits and Magnetic Materials
Figure 1.10 Dc magnetization curve for M-5 grain-oriented electrical steel 0.012 in thick.
(Armco Inc. )
is shown in Fig. 1.10. The dc magnetization curve neglects the hysteretic nature of
the material but clearly displays its nonlinear characteristics.
Assume that the core material in Example 1.1 is M-5 electrical steel, which has the dc magne-
tization curve of Fig. 1.10. Find the current i required to produce Be = 1 T.
II Solution
The value of He for Bc = 1 T is read from Fig. 1.10 as
He = 11 A. turns/m
The mmf drop for the core path is
.Y'c = Hclc = 11(0.3) = 3.3 A. turns
The mmf drop across the air gap is
Bgg 5 x 10-4
.~"g = Hgg = = = 396 A. tums
#o 4n" x 10-7
The required current is
i =
Yc+Yg
N
399
=
500
=0.80 A
1.4 AC Excitation 23
Repeat Example 1.7 but find the current i for Bc -- 1.6 T. By what factor does the current have
to be increased to result in this factor of 1.6 increase in flux density?
Solution
The current i can be shown to be 1.302 A. Thus, the current must be increased by a factor of
1.302/0.8 -- 1.63. Because of the dominance of the air-gap reluctance, this is just slightly in
excess of the fractional increase in flux density in spite of the fact that the core is beginning to
significantly saturate at a flux density of 1.6 T.
1.4 AC EXCITATION
In ac power systems, the waveforms of voltage and flux closely approximate sinusoidal
functions of time. This section describes the excitation characteristics and losses
associated with steady-state ac operation of magnetic materials under such operating
conditions. We use as our model a closed-core magnetic circuit, i.e., with no air gap,
such as that shown in Fig. 1.1 or the transformer of Fig. 2.4. The magnetic path length
is lc, and the cross-sectional area is Ac throughout the length of the core. We further
assume a sinusoidal variation of the core flux ~o(t); thus
99(t) -- t~max sin ogt = AcBmaxsin ogt (1.48)
where t~max -- amplitude of core flux ~oin webers
Bma x = amplitude of flux density Bc in teslas
~o = angular frequency = 2zrf
f = frequency in Hz
From Eq. 1.27, the voltage induced in the N-turn winding is
e(t) -- ogNt~maxcos (ogt) = Emaxcos ogt (1.49)
where
Emax -" wNt~max = 2zrf NAc Bmax (1.50)
In steady-state ac operation, we are usually more interested in the root-mean-
square or rms values of voltages and currents than in instantaneous or maximum
values. In general, the rms value of a periodic function of time, f(t), of period T is
defined as
Frms = ~ 9/~ f2(t) dt (1.51)
24 CHAPTER 1 Magnetic Circuits and Magnetic Materials
~o
/'V'
/ I "It
I I I~i'!~
(a) (b)
Figure 1.11 Excitation phenomena. (a) Voltage, flux, and exciting current"
(b) corresponding hysteresis loop.
From Eq. 1.51, the rms value of a sine wave can be shown to be 1/ ~/2 times its peak
value. Thus the rms value of the induced voltage is
2zr f NAcBmax : ~/27rf NAcBmax (1.52)
Erms= ~/~
To produce magnetic flux in the core requires current in the exciting winding
known as the exciting current, i~o.
6 The nonlinear magnetic properties of the core re-
quire that the waveform of the exciting current differs from the sinusoidal waveform of
the flux. A curve of the exciting current as a function of time can be found graphically
from the magnetic characteristics of the core material, as illustrated in Fig. 1.1 la.
Since Bc and Hc are related to ~oand i~ by known geometric constants, the ac hys-
teresis loop of Fig. 1.1 lb has been drawn in terms of ~o= BcAc and is i~0= Hclc/N.
Sine waves of induced voltage, e, and flux, ~o,in accordance with Eqs. 1.48 and 1.49,
are shown in Fig. 1.11 a.
At any given time, the value of i~ corresponding to the given value of flux can
be found directly from the hysteresis loop. For example, at time tt the flux is ~ot and
• '" Notice that since
" at time t" the corresponding values are ~o" and t~.
the current is t~,
the hysteresis loop is multivalued, it is necessary to be careful to pick the rising-flux
values (tp' in the figure) from the rising-flux portion of the hysteresis loop; similarly
the falling-flux portion of the hysteresis loop must be selected for the falling-flux
values (~o"in the figure).
6Moregenerally,for a systemwithmultiplewindings,the excitingmmfis the net ampere-turnsactingto
produce fluxin the magneticcircuit.
11.4 AC Excitation 25
Notice that, because the hysteresis loop "flattens out" due to saturation effects,
the waveform of the exciting current is sharply peaked. Its rms value I~0,rmsis defined
by Eq. 1.51, where T is the period of a cycle. It is related to the corresponding rms
value nc,rms of n c by the relationship
/cHc,rms (1.53)
I~0,rms= N
The ac excitation characteristics of core materials are often described in terms
of rms voltamperes rather than a magnetization curve relating B and H. The theory
behind this representation can be explained by combining Eqs. 1.52 and 1.53. Thus,
from Eqs. 1.52 and 1.53, the rms voltamperes required to excite the core of Fig. 1.1
to a specified flux density is equal to
ErmsI~0,rms- ~/27rf NAcBmax lcHrm------~s
N
-- x/~zrf Bmaxnrms(Aclc) (1.54)
In Eq. 1.54, the product Aclc can be seen to be equal to the volume of the core and
hence the rms exciting voltamperes required to excite the core with sinusoidal can be
seen to be proportional to the frequency of excitation, the core volume and the product
of the peak flux density and the rms magnetic field intensity. For a magnetic material
of mass density Pc, the mass of the core is AclcPc and the exciting rms voltamperes
per unit mass, Pa, can be expressed as
ErmsI~o,rms ~/2zr
f
Pa = = ~ BmaxHrms (1.55)
mass Pc
Note that, normalized in this fashion, the rms exciting voltamperes can be seen
to be a property of the material alone. In addition, note that they depend only on Bmax
because Hrmsis a unique function of Bmaxas determined by the shape of the material
hysteresis loop at any given frequency f. As a result, the ac excitation requirements for
a magnetic material are often supplied by manufacturers in terms of rms voltamperes
per unit weight as determined by laboratory tests on closed-core samples of the
material. These results are illustrated in Fig. 1.12 for M-5 grain-oriented electrical
steel.
The exciting current supplies the mmf required to produce the core flux and the
power input associated with the energy in the magnetic field in the core. Part of this
energy is dissipated as losses and results in heating of the core. The rest appears as
reactive power associated with energy storage in the magnetic field. This reactive
power is not dissipated in the core; it is cyclically supplied and absorbed by the
excitation source.
Two loss mechanisms are associated with time-varying fluxes in magnetic ma-
terials. The first is ohmic I2R heating, associated with induced currents in the core
material. From Faraday's law (Eq. 1.26) we see that time-varying magnetic fields
give rise to electric fields. In magnetic materials these electric fields result in induced
2.2
2.0
1.8
1.6
0.8
1.4
t'q
1.2
1.0
E
0.6
0.4
0.2
0
0.001 0.01 0.1 1 10 100
Pa, rms VA/kg
26 CHAPTER 1 Magnetic Circuits and Magnetic Materials
Figure 1.12 Exciting rms voltamperes per kilogram at 60 Hz for M-5 grain-oriented electrical
steel 0.012 in thick. (Armco Inc.)
currents, commonly referred to as eddy currents, which circulate in the core material
and oppose changes in flux density in the material. To counteract the correspond-
ing demagnetizing effect, the current in the exciting winding must increase. Thus
the resultant "dynamic" B-H loop under ac operation is somewhat "fatter" than the
hysteresis loop for slowly varying conditions, and this effect increases as the excita-
tion frequency is increased. It is for this reason that the characteristics of electrical
steels vary with frequency and hence manufacturers typically supply characteristics
over the expected operating frequency range of a particular electrical steel. Note for
example that the exciting rms voltamperes of Fig. 1.12 are specified at a frequency
of 60 Hz.
To reduce the effects of eddy currents, magnetic structures are usually built of thin
sheets of laminations of the magnetic material. These laminations, which are aligned
in the direction of the field lines, are insulated from each other by an oxide layer on
their surfaces or by a thin coat of insulating enamel or varnish. This greatly reduces
the magnitude of the eddy currents since the layers of insulation interrupt the current
paths; the thinner the laminations, the lower the losses. In general, eddy-current loss
tends to increase as the square of the excitation frequency and also as the square of
the peak flux density.
The second loss mechanism is due to the hysteretic nature of magnetic material.
In a magnetic circuit like that of Fig. 1.1 or the transformer of Fig. 2.4, a time-varying
excitation will cause the magnetic material to undergo a cyclic variation described by
a hysteresis loop such as that shown in Fig. 1.13.
Bmax
Bmax
--Hmax
1.4 AC Excitation 27
Hmax
H
Figure 1.13 Hysteresis loop;
hysteresis loss is proportional to the
loop area (shaded).
Equation 1.45 can be used to calculate the energy input W to the magnetic core
of Fig. 1.1 as the material undergoes a single cycle
J f(Hclc)
W = i~0d~. = --~ (AcN dBc)-- AclcJ" HedBc (1.56)
Recognizing that Aclcis the volume of the core and that the integral is the area of the
ac hysteresis loop, we see that each time the magnetic material undergoes a cycle,
there is a net energy input into the material. This energy is required to move around
the magnetic dipoles in the material and is dissipated as heat in the material. Thus
for a given flux level, the corresponding hysteresislossesare proportional to the area
of the hysteresis loop and to the total volume of material. Since there is an energy
loss per cycle, hysteresis power loss is proportional to the frequency of the applied
excitation.
In general, these losses depend on the metallurgy of the material as well as the
flux density and frequency. Information on core loss is typically presented in graphical
form. It is plotted in terms of watts per unit weight as a function of flux density; often
a family of curves for different frequencies are given. Figure 1.14 shows the core loss
Pc for M-5 grain-oriented electrical steel at 60 Hz.
Nearly all transformers and certain sections of electric machines use sheet-steel
material that has highly favorable directions of magnetization along which the core
loss is low and the permeability is high. This material is termed grain-orientedsteel.
The reason for this property lies in the atomic structure of a crystal of the silicon-iron
2.2
2.0
1.8
1.6
0.8
1.4
t'q
1.2
1.0
0.6
0.4
0.2
0
o.0001 0.001 0.01 0.] 1 10
Pc,W/kg
28 CHAPTER 1 Magnetic Circuits and Magnetic Materials
Figure 1.14 Core loss at 60 Hz in watts per kilogram for M-5 grain-oriented electrical steel
0.012 in thick. (Armco Inc.)
alloy, which is a body-centered cube; each cube has an atom at each comer as well
as one in the center of the cube. In the cube, the easiest axis of magnetization is
the cube edge; the diagonal across the cube face is more difficult, and the diagonal
through the cube is the most difficult. By suitable manufacturing techniques most of
the crystalline cube edges are aligned in the rolling direction to make it the favorable
direction of magnetization. The behavior in this direction is superior in core loss
and permeability to nonoriented steels in which the crystals are randomly oriented
to produce a material with characteristics which are uniform in all directions. As a
result, oriented steels can be operated at higher flux densities than the nonoriented
grades.
Nonoriented electrical steels are used in applications where the flux does not
follow a path which can be oriented with the rolling direction or where low cost is
of importance. In these steels the losses are somewhat higher and the permeability is
very much lower than in grain-oriented steels.
The magnetic core in Fig. 1.15 is made from laminations of M-5 grain-oriented electrical
steel. The winding is excited with a 60-Hz voltage to produce a flux density in the steel of
B = 1.5 sin wt T, where w = 2zr60 ~ 377 rad/sec. The steel occupies 0.94 of the core cross-
sectional area. The mass-density of the steel is 7.65 g/cm3. Find (a) the applied voltage, (b) the
peak current, (c) the rms exciting current, and (d) the core loss.
1.4 AC Excitation 29
N=
8 in
10 in
Figure 1.15 Laminated steel core with winding for
Example 1.8.
II Solution
a. From Eq. 1.27 the voltage is
dq9 dB
e= N--~ = N Ac d----
~
( 1°m2)
= 200 x 4 in2 x 0.94 x x 1.5 x (377 cos (377t))
39.42 in2
= 274 cos (377t) V
b. The magnetic field intensity corresponding to nmax = 1.5 T is given in Fig. 1.10 as
gma x = 36 A turns/m. Notice that, as expected, the relative permeability
IXr = Bma~/(IxoHmax) = 33,000 at the flux level of 1.5 T is lower than the value of
~r = 72,300 found in Example 1.4 corresponding to a flux level of 1.0 T, yet significantly
larger than the value of 2900 corresponding to a flux level of 1.8 T.
(,.0m)
1c=(6+6+8+8) in 39"4in =0.71m
The peak current is
nmaxlc 36(0.71)
I = = = 0.13 A
N 200
c. The rms current is obtained from the value of Pa of Fig. 1.12 for Bmax = 1.5 T.
Pa = 1.5 VA/kg
The core volume and weight are
Vc = (4 in2)(0.94)(28 in) = 105.5 in3
We = (105.5 in3) 2.54 cm 7.65 g
1.0 ~n  1.0 cm 3 -- 13.2 kg
30 CHAPTER 1 MagneticCircuits and Magnetic Materials
The total rms voltamperes and current are
Pa = (1.5 VA/kg) (13.2 kg) = 20 VA
Pa 20
l~o,rms= Erms = 275(0.707)
= 0.10A
d. The core-loss density is obtained from Fig. 1.14 as Pc = 1.2 W/kg. The total core loss is
Pc = (1.2 W/kg) (13.2 kg) = 16 W
Repeat Example 1.8 for a 60-Hz voltage of B = 1.0 sin cot T.
Solution
a. V=185cos377tV
b. I = 0.04A
c. I~ = 0.061A
d. Pc = 6.7 W
1.5 PERMANENT MAGNETS
Figure 1.16a shows the second quadrant of a hysteresis loop for Alnico 5, a typical
permanent-magnet material, while Fig. 1.16b shows the second quadrant of a hys-
teresis loop for M-5 steel. 7 Notice that the curves are similar in nature. However, the
hysteresis loop of Alnico 5 is characterized by a large value of residual flux density
or remanent magnetization, Br, (approximately 1.22 T) as well as a large value of
coercivity, Hc, (approximately -49 kA/m).
The remanent magnetization, Br, corresponds to the flux density which would
remain in a closed magnetic structure, such as that of Fig. 1.1, made of this material,
if the applied mmf (and hence the magnetic field intensity H) were reduced to zero.
However, although the M-5 electrical steel also has a large value of remanent magneti-
zation (approximately 1.4 T), it has a much smaller value of coercivity (approximately
-6 A/m, smaller by a factor of over 7500). The coercivity Hc corresponds to the value
of magnetic field intensity (which is proportional to the mmf) required to reduce the
material flux density to zero.
The significance of remanent magnetization is that it can produce magnetic flux
in a magnetic circuit in the absence of external excitation (such as winding currents).
This is a familiar phenomenon to anyone who has afixed notes to a refrigerator with
small magnets and is widely used in devices such as loudspeakers and permanent-
magnet motors.
7 To obtainthe largest valueof remanent magnetization,the hysteresis loopsof Fig. 1.16are thosewhich
would be obtainedif the materialswereexcited by sufficientmmf to ensure that they weredrivenheavily
into saturation.This is discussed further in Section 1.6.
1.5 PermanentMagnets 3t
Energy product, kJ/m3
B,T
Point of Br
maximum
energy product •
1.0
0.5
~ Load line for
~"~ ~ ~ Example 1.9
Hc.... "~.
<
H, kA/m --50 --40 --30 --20 -- 10 0
(a)
//
B,T
1.5
Br
1.0
0.5
,J3.8 x 10-5
, ,r

 Load line for
Example 1.9



f 
Slope =
--6.28 x 10-6
Wb/Ao m
nc
,~ I "~ I •
H, A/m --10 --5 0 H, A/m --6 0
(b) (c)






B,T
- 4 x 10-5
_ 2 x 10-5
Figure 1.16 (a) Second quadrant of hysteresis loop for Alnico 5; (b) second
quadrant of hysteresis loop for M-5 electrical steel; (c) hysteresis loop for M-5
electrical steel expanded for small B. (Armco Inc.)
32 CHAPTER 1 Magnetic Circuits and Magnetic Materials
From Fig. 1.16, it would appear that both Alnico 5 and M-5 electrical steel would
be useful in producing flux in unexcited magnetic circuits since they both have large
values of remanent magnetization. That this is not the case can be best illustrated by
an example.
EXAMPLE 1.9
As shown in Fig. 1.17, a magnetic circuit consists of a core of high permeability (/x --+ c¢),
an air gap of length g = 0.2 cm, and a section of magnetic material of length lm = 1.0 cm.
The cross-sectional area of the core and gap is equal to Am -- Ag = 4 cm2. Calculate the flux
density Bs in the air gap if the magnetic material is (a) Alnico 5 and (b) M-5 electrical steel.
II Solution
a. Since the core permeability is assumed infinite, H in the core is negligible. Recognizing
that the mmf acting on the magnetic circuit of Fig. 1.17 is zero, we can write
.~" = 0 = Hgg -4- nmlm
or
., =_
where Hg and Hm are the magnetic field intensities in the air gap and the magnetic
material, respectively.
Since the flux must be continuous through the magnetic circuit,
~b= AgBg = AmBm
or
(am)
Bg = -~ Bm
where Bg and Bm are the magnetic flux densities in the air gap and the magnetic material,
respectively.
IA ~ Magnetic
I,-m
xx×,[--- material
Im Air gap,--~ -~-g
j_ ~ permeability l" i I
..... #o, Area Ag
Figure 1.17 Magnetic circuit
for Example 1.9.
t,5 PermanentMagnets 33
These equations can be solved to yield a linear relationship for Bm in terms of Hm
(A~mm) (/m)
Bm = --#0 g Hm --- -5/z0 Hm "- -6.28 x 10-6nm
To solve for Bm we recognize that for Alnico 5, Bm and Hm are also related by the
curve of Fig. 1.16a. Thus this linear relationship, also known as a loadline,can be plotted
on Fig. 1.16a and the solution obtained graphically, resulting in
Bg = Bm --0.30 T
b. The solution for M-5 electrical steel proceeds exactly as in part (a). The load line is the
same as that of part (a) because it is determined only by the permeability of the air gap
and the geometries of the magnet and the air gap. Hence from Fig. 1.16c
Bg = 3.8 × 10-5 T = 0.38 gauss
which is much less than the value obtained with Alnico 5.
Example 1.9 shows that there is an immense difference between permanent-
magnet materials (often referred to as hard magnetic materials) such as Alnico 5 and
soft magnetic materials such as M-5 electrical steel. This difference is characterized
in large part by the immense difference in their coercivities He. The coercivity can
be thought of as a measure of the magnitude of the mmf required to demagnetize
the material. As seen from Example 1.9, it is also a measure of the capability of the
material to produce flux in a magnetic circuit which includes an air gap. Thus we see
that materials which make good permanent magnets are characterized by large values
of coercivity He (considerably in excess of 1 kA/m).
A useful measure of the capability of permanent-magnet material is known as its
maximum energy product. This corresponds to the largest B-H product (B - H)max,
which corresponds to a point on the second quadrant of the hysteresis loop. As can
be seen from Eq. 1.56, the product of B and H has the dimensions of energy density
(joules per cubic meter). We now show that operation of a given permanent-magnet
material at this point will result in the smallest volume of that material required to
produce a given flux density in an air gap. As a result, choosing a material with the
largest available maximum energy product can result in the smallest required magnet
volume.
In Example 1.9, we found an expression for the flux density in the air gap of the
magnetic circuit of Fig. 1.17:
Am
Bg -- -~g Bm (1.57)
We also found that the ratio of the mmf drops across the magnet and the air gap is
equal to - 1"
Hmlm
= -1 (1.58)
Hgg
34 CHAPTER 1 Magnetic Circuits and Magnetic Materials
Equation 1.58 can be solved for Hg, and the result can be multiplied by #0 to
obtain Bg =/z0Hg. Multiplying by Eq. 1.57 yields
Bg= /.60 (-- HmBm)
gAg
( V°lmag )(-HmBm)
= /-60 Volair gap
(1.59)
or
2
Volair gapBg (1.60)
Volmag = /z0(- HmBm)
where Volmag is the volume of the magnet, Volair gap is the air-gap volume, and the
minus sign arises because, at the operating point of the magnetic circuit, H in the
magnet (Hm) is negative.
Equation 1.60 is the desired result. It indicates that to achieve a desired flux
density in the air gap, the required volume of the magnet can be minimized by
operating the magnet at the point of the largest possible value of the B-H product
HmBm, i.e., the point of maximum energy product. Furthermore, the larger the value
of this product, the smaller the size of the magnet required to produce the desired flux
density. Hence the maximum energy product is a useful performance measure for a
magnetic material, and it is often found as a tabulated "figure of merit" on data sheets
for permanent-magnet materials.
Note that Eq. 1.59 appears to indicate that one can achieve an arbitrarily large
air-gap flux density simply by reducing the air-gap volume. This is not true in practice
because as the flux density in the magnetic circuit increases, a point will be reached
at which the magnetic core material will begin to saturate and the assumption of
infinite permeability will no longer be valid, thus invalidating the derivation leading
to Eq. 1.59.
Note also that a curve of constant B-H product is a hyperbola. A set of such
hyperbolas for different values of the B-H product is plotted in Fig. 1.16a. From
these curves, we see that the maximum energy product for Alnico 5 is 40 kJ/m3 and
that this occurs at the point B = 1.0 T and H = -40 kA/m.
EXAMPLE 1.10
The magnetic circuit of Fig. 1.17is modifiedsothat the air-gap area is reduced to Ag = 2.0 cm2,
as shown in Fig. 1.18. Find the minimum magnet volume required to achieve an air-gap flux
density of 0.8 T.
II Solution
The smallest magnet volume will be achievedwith the magnet operating at its point of maxi-
mum energy product, as shown in Fig. 1.16a. At this operating point, Bm= 1.0 T and Hm --
-40 kMm.
1.6 Application of PermanentMagnet Materials 35
T
Im
3_
g = 0.2 cm
r gap, permeability/zo,
ea Ag -- 2 cm2
Figure 1.18 Magnetic circuit for Example 1.10.
Thus from Eq. 1.57,
and from Eq. 1.58
Am -- Ag -~m
=2cm 2 ~.0 =l.6cm 2
lm --- --g Hg = --g
( )
= -0.2cm (47r x 10-7)(-40 x 103)
= 3.18 cm
Thus the minimum magnet volume is equal to 1.6 cm2 × 3.18 cm = 5.09 cm3.
~ractice Problem 1.:
Repeat Example 1.10 assuming the air-gap area is further reduced to Ag = 1.8 cm2 and that
the desired air-gap flux density is 0.6 T.
Solution
Minimum magnet volume = 2.58 cm3.
1.6 APPLICATION OF PERMANENT
MAGNET MATERIALS
Examples 1.9 and 1.10 consider the operation of permanent magnetic materials under
the assumption that the operating point can be determined simply from a knowledge
of the geometry of the magnetic circuit and the properties of the various magnetic
36 CHAPTER 1 Magnetic Circuits and Magnetic Materials
i
--------- neodymium-iron-boron
............ Alnico 5
samarium-cobalt
.... Alnico 8
...........
~ ~- -- Ceramic 7
m
f
I
1
/
.J
J J
L
1.5
1.4
1.3
1.2
//
..............................1.1
; 1.0
0
"f 0.9
,4..',
, - 0.8
~, o.7
/i
/ i o.6
• i 0.5
j , ...-:" ./ t'i
J i , 0.4
....... •--~" 0.3
/"
......................................... .E tl o
/ ...................[:~i ~ 0.2
.............. [ ..................... ' ....................
!........ ,-5 ,' 0,
--1000 --900 --800 --700 --600 --500 --400 --300 --200 --100 0
H, kA/m
Figure 1.19 Magnetization curves for common permanent-magnet materials.
B,T
materials involved. In fact, the situation is more complex. 8 This section will expand
upon these issues.
Figure 1.19 shows the magnetization characteristics for a few common permanent
magnet materials. Alnico 5 is a widely used alloy of iron, nickel, aluminum, and cobalt,
originally discovered in 1931. It has a relatively large residual flux density. Alnico 8
has a lower residual flux density and a higher coercivity than Alnico 5. Hence, it is
less subject to demagnetization than Alnico 5. Disadvantages of the Alnico materials
are their relatively low coercivity and their mechanical brittleness.
Ceramic permanent magnet materials (also known as ferrite magnets) are made
from iron-oxide and barium- or strontium-carbonate powders and have lower residual
flux densities than Alnico materials but significantly higher coercivities. As a result,
they are much less prone to demagnetization. One such material, Ceramic 7, is shown
in Fig. 1.19, where its magnetization characteristic is almost a straight line. Ceramic
magnets have good mechanical characteristics and are inexpensive to manufacture;
as a result, they are the widely used in many permanent magnet applications.
8 For a further discussion of permanent magnets and their application, see E Campbell, Permanent
Magnet Materials and Their Application, Cambridge University Press, 1994; R. J. Parker, Advances in
Permanent Magnetism, John Wiley & Sons, 1990; A. Bosak, Permanent-Magnet DC Linear Motors,
Clarendon Press.Oxford, 1996; G. R. Slemon and A. Straughen, Electric Machines, Addison-Wesley,
1980, Secs 1.20-1.25; and T. J. E. Miller, Brushless Permanent-Magnet and Reluctance Motor Drives,
Clarendon Press.Oxford, 1989, Chapter 3.
1,6 Application of Permanent Magnet Materials 37
Samarium-cobalt represents a significant advance in permanent magnet technol-
ogy which began in the 1960s with the discovery of rare earth permanent magnet
materials. From Fig. 1.19 it can be seen to have a high residual flux density such as is
found with the Alnico materials, while at the same time having a much higher coer-
civity and maximum energy product. The newest of the rare earth magnetic materials
is the neodymium-iron-boron material. It features even larger residual flux density,
coercivity, and maximum energy product than does samarium-cobalt.
Consider the magnetic circuit of Fig. 1.20. This includes a section of hard mag-
netic material in a core of highly permeable soft magnetic material as well as an
N-turn excitation winding. With reference to Fig. 1.21, we assume that the hard
~iiiiiiiiiiiiii!ii!~!i~!!i!i:~ii~i~!i!iiiiiii~!~ii~/iii~!~i~!~iii~i~i~iiii~iiii~ii~i~i~i~i~i!iiiiiii~Ji~ii~iii~iii!iii~
ii!ii~iii!~i~i~iii!i~iiiii~iiii!iiC~iiiii~ii~ii~iii!~iii!iiii~i~iiiiii!iii!i!iiiiiii!i~iiii~iii!iiiiiiiiiiii!ii!iiiiiiiii~iiii~ii!~
°
lm magnetic Nturns
~ material o
Figure 1.20 Magnetic circuit
including both a permanent magnet
and an excitation winding.
nmax
Br
M i n ~
(d)
f
/
!
/
(e)I
B,T
ecoilline
(f) /
r(a)
(b)
H(d) 0 Hmax H, kA/m
i(d) imax i, A
Figure 1.21 Portion of a B-H characteristic showing a minor loop and a
recoil line.
38 CHAPTER 1 Magnetic Circuits and Magnetic Materials
magnetic material is initially unmagnetized (corresponding to point a of the figure)
and consider what happens as current is applied to the excitation winding. Because
the core is assumed to be of infinite permeability, the horizontal axis of Fig. 1.21 can
be considered to be both a measure of the applied current i = Hlm/N as well as a
measure of H in the magnetic material.
As the current i is increased to its maximum value, the B-H trajectory rises from
point a in Fig. 1.21 toward its maximum value at point b. To fully magnetize the
material, we assume that the current has been increased to a value/max sufficiently
large that the material has been driven well into saturation at point b. When the current
is then decreased to zero, the B-H characteristic will begin to form a hysteresis loop,
arriving at point c at zero current. At point c, notice that H in the material is zero but
B is at its remanent value Br.
As the current then goes negative, the B-H characteristic continues to trace out
a hysteresis loop. In Fig. 1.21, this is seen as the trajectory between points c and d.
If the current is then maintained at the value -i (d),the operating point of the magnet
will be that of point d. Note that, as in Example 1.9, this same operating point would
be reached if the material were to start at point c and, with the excitation held at zero,
an air gap of length g = lm(Ag/Am)(-lzoH(d)/B (d)) were then inserted in the core.
Should the current then be made more negative, the trajectory would continue
tracing out the hysteresis loop toward point e. However, if instead the current is
returned to zero, the trajectory does not in general retrace the hysteresis loop toward
point c. Rather it begins to trace out a minor hysteresis loop, reaching point f when
the current reaches zero. If the current is then varied between zero and --i (d), the B-H
characteristic will trace out the minor loop as shown.
As can be seen from Fig. 1.21, the B-H trajectory between points d and fcan be
represented by a straight line, known as the recoil line. The slope of this line is called
the recoil permeability/ZR. We see that once this material has been demagnetized to
point d, the effective remanent magnetization of the magnetic material is that of point
f which is less than the remanent magnetization Br which would be expected based
on the hysteresis loop. Note that should the demagnetization be increased past point
d, for example, to point e of Fig. 1.2 l, a new minor loop will be created, with a new
recoil line and recoil permeability.
The demagnetization effects of negative excitation which have just been discussed
are equivalent to those of an air gap in the magnetic circuit. For example, clearly the
magnetic circuit of Fig. 1.20 could be used as a system to magnetize hard magnetic
materials. The process would simply require that a large excitation be applied to the
winding and then reduced to zero, leaving the material at a remanent magnetization
Br (point c in Fig. 1.21).
Following this magnetization process, if the material were removed from the
core, this would be equivalent to opening a large air gap in the magnetic circuit,
demagnetizing the material in a fashion similar to that seen in Example 1.9. At this
point, the magnet has been effectively weakened, since if it were again inserted in the
magnetic core, it would follow a recoil line and return to a remanent magnetization
somewhat less than Br. As a result, hard magnetic materials, such as the Alnico ma-
terials of Fig. 1.19, often do not operate stably in situations with varying mmf and
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Electric Machinery.pdf

  • 1. Electric Machinery Sixth Edition A. E. Fitzgerald Late VicePresidentfor Academic Affairs and Dean of the Faculty Northeastern University Charles Kingsley, Jr. Late Associate Professor of Electrical Engineering, Emeritus Massachusetts Institute of Technology Stephen D. Umans Principal Research Engineer Department of Electrical Engineering and Computer Science Laboratoryfor Electromagnetic and Electronic Systems Massachusetts Institute of Technology ~l~C 3raw lill Boston BurrRidge, IL Dubuque,IA Madison,Wl New York San Francisco St. Louis Bangkok Bogota Caracas KualaLumpur Lisbon London Madrid Mexico City Milan Montreal New Delhi Santiago Seoul Singapore Sydney Taipei Toronto
  • 2. McGraw-Hill HigherEducation A Division of The McGraw-Hill Companies ELECTRIC MACHINERY, SIXTH EDITION Published by McGraw-Hill, a business unit of The McGraw-Hill Companies, Inc., 1221 Avenue of the Americas, New York, NY 10020. Copyright (~) 2003, 1990, 1983, 1971, 1961, 1952 by The McGraw-Hill Companies, Inc. All rights reserved. Copyright renewed 1980 by Rosemary Fitzgerald and Charles Kingsley, Jr. All rights reserved. No part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written consent of The McGraw-Hill Companies, Inc., including, but not limited to, in any network or other electronic storage or transmission, or broadcast for distance learning. Some ancillaries, including electronic and print components, may not be available to customers outside the United States. This book is printed on acid-free paper. International Domestic 1 2 3 4 5 6 7 8 9 0 DOC/DOC 0 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 0 DOC/DOC 0 9 8 7 6 5 4 3 2 ISBN 0-07-366009-4 ISBN 0-07-112193-5 (ISE) Publisher: Elizabeth A. Jones Developmental editor: Michelle L. Flomenhofi Executive marketing manager: John Wannemacher Project manager: Rose Koos Production supervisor: Sherry L. Kane Media project manager: Jodi K. Banowetz Senior media technology producer: Phillip Meek Coordinator of freelance design: Rick D. Noel Cover designer: Rick D. Noel Cover image courtesy of: Rockwell Automation~Reliance Electric Lead photo research coordinator: Carrie K. Burger Compositor: Interactive Composition Corporation Typeface: 10/12 Times Roman Printer: R. R. Donnelley & Sons Company/Crawfordsville, IN Library of Congress Cataloging-in-Publication Data Fitzgerald, A. E. (Arthur Eugene), 1909- Electric machinery / A. E. Fitzgerald, Charles Kingsley, Jr., Stephen D. Umans. --6th ed. p. cm.--(McGraw-Hill series in electrical engineering. Power and energy) Includes index. ISBN 0-07-366009-4--ISBN 0-07-112193-5 1. Electric machinery. I. Kingsley, Charles, 1904-. II. Umans, Stephen D. III. Title. IV. Series. TK2181 .F5 2003 621.31 f042---dc21 2002070988 CIP INTERNATIONAL EDITION ISBN 0-07-112193-5 Copyright ~ 2003. Exclusive rights by The McGraw-Hill Companies, Inc., for manufacture and export. This book cannot be re-exported from the country to which it is sold by McGraw-Hill. The International Edition is not available in North America. www.mhhe.com
  • 3. McGraw.Hill Series in Electrical and Computer Enaineerina . w . . - Stephen W. Director, University of Michigan, Ann Arbor, Senior Consulting Editor Circuits and Systems Communications and Signal Processing Computer Engineering Control Theory and Robotics Electromagnetics Electronics and VLSI Circuits Introductory Power Antennas, Microwaves, and Radar Ronald N. Bracewell, Colin Cherry, James F. Gibbons, Willis W. Harman, Hubert Heffner, Edward W. Herold, John G. Linvill, Simon Ramo, Ronald A. Rohrer, Anthony E. Siegman, Charles Susskind, Frederick E. Terman, John G. Truxal, Ernst Weber, and John R. Whinnery, Previous ConsultingEditors
  • 4. This book is dedicated to my mom, Nettie Umans, and my aunt, Mae Hoffman, and in memory of my dad, Samuel Umans.
  • 5. ABOUT THE AUTHORS The late Arthur E. Fitzgerald was Vice President for Academic Affairs at North- eastern University, a post to which he was appointed after serving first as Professor and Chairman of the Electrical Engineering Department, followed by being named Dean of Faculty. Prior to his time at Northeastern University, Professor Fitzgerald spent more than 20 years at the Massachusetts Institute of Technology, from which he received the S.M. and Sc.D., and where he rose to the rank of Professor of Electrical Engineering. Besides Electric Machinery, Professor Fitzgerald was one of the au- thors of Basic Electrical Engineering, also published by McGraw-Hill. Throughout his career, Professor Fitzgerald was at the forefront in the field of long-range power system planning, working as a consulting engineer in industry both before and after his academic career. Professor Fitzgerald was a member of several professional so- cieties, including Sigma Xi, Tau Beta Pi, and Eta Kappa Nu, and he was a Fellow of the IEEE. The late Charles Kingsley, Jr. was Professor in the Department of Electrical Engineering and Computer Science at the Massachusetts Institute of Technology, from which he received the S.B. and S.M. degrees. During his career, he spent time at General Electric, Boeing, and Dartmouth College. In addition to Electric Ma- chinery, Professor Kingsley was co-author of the textbook Magnetic Circuits and Transformers. After his retirement, he continued to participate in research activities at M.I.T. He was an active member and Fellow of the IEEE, as well as its predecessor society, the American Institute of Electrical Engineers. Stephen D. Umans is Principal Research Engineer in the Electromechanical Systems Laboratory and the Department of Electrical Engineering and Computer Science at the Massachusetts Institute of Technology, from which he received the S.B., S.M., E.E., and Sc.D. degrees, all in electrical engineering. His professional interests include electromechanics, electric machinery, and electric power systems. At MIT, he has taught a wide range of courses including electromechanics, electromagnetics, electric power systems, circuit theory, and analog electronics. He is a Fellow of the IEEE and an active member of the Power Engineering Society.
  • 6. ,PREFACE T he chief objective of Electric Machinery continues to be to build a strong foundation in the basic principles of electromechanics and electric machinery. Through all of its editions, the emphasis of Electric Machinery has been on both physical insight and analytical techniques. Mastery of the material covered will provide both the basis for understanding many real-world electric-machinery applications as well as the foundation for proceeding on to more advanced courses in electric machinery design and control. Although much of the material from the previous editions has been retained in this edition, there have been some significant changes. These include: m A chapter has been added which introduces the basic concepts of power electronics as applicable to motor drives. m Topics related to machine control, which were scattered in various chapters in the previous edition, have been consolidated in a single chapter on speed and torque control. In addition, the coverage of this topic has been expanded significantly and now includes field-oriented control of both synchronous and induction machines. m MATLAB ®1 examples, practice problems, and end-of-chapter problems have been included in the new edition. n The analysis of single-phase induction motors has been expanded to cover the general case in which the motor is running off both its main winding and its auxiliary winding (supplied with a series capacitor). Power electronics are a significant component of many contemporary electric- machine applications. This topic is included in Chapter 10 of this edition of Electric Machineryin recognition of the fact that many electric-machinery courses now include a discussion of power electronics and drive systems. However, it must be emphasized that the single chapter found here is introductory at best. One chapter cannot begin to do justice to this complex topic any more than a single chapter in a power-electronics text could adequately introduce the topic of electric machinery. The approach taken here is to discuss the basic properties of common power elec- tronic components such as diodes, SCRs, MOSFETs, and IGBTs and to introduce simple models for these components. The chapter then illustrates how these compo- nents can be used to achieve two primary functions of power-electronic circuits in drive applications: rectification (conversion of ac to dc) and inversion (conversion of dc to ac). Phase-controlled rectification is discussed as a technique for controlling the dc voltage produced from a fixed ac source. Phase-controlled rectification can be used i MATLABis aregisteredtrademarkofTheMathWorks,Inc.
  • 7. Preface x| to drive dc machines as well as to provide a controllable dc input to inverters in ac drives. Similarly, techniques for producing stepped and pulse-width-modulated wave- forms of variable amplitudes and frequency are discussed. These techniques are at the heart of variable-speed drive systems which are commonly found in variable-speed ac drives. Drive-systems based upon power electronics permit a great deal of flexibility in the control of electric machines. This is especially true in the case of ac machines which used to be found almost exclusively in applications where they were supplied from the fixed-frequency, fixed-voltage power system. Thus, the introduction to power electronics in Chapter 10 is followed by a chapter on the control of electric machines. Chapter 11 brings together material that was distributed in various chapters in the previous edition. It is now divided into three main sections: control of dc motors, control of synchronous motors, and control of induction motors. A brief fourth section discusses the control of variable-reluctance motors. Each of these main sections begins with a disCussion of speed control followed by a discussion of torque control. Many motor-drive systems are based upon the technique of field-oriented con- trol (also known as vector control). A significant addition to this new edition is the discussion of field-oriented control which now appears in Chapter 11. This is some- what advanced material which is not typically found in introductory presentations of electric machinery. As a result, the chapter is structured so that this material can be omitted or included at the discretion of the instructor. It first appears in the section on torque control of synchronous motors, in which the basic equations are derived and the analogy with the control of dc machines is discussed. It appears again in its most commonly used form in the section on the torque control of induction motors. The instructor should note that a complete presentation of field-oriented control requires the use of the dq0 transformation. This transformation, which appeared for synchronous machines in Chapter 6 of the previous edition, is now found in Appendix C of this edition. In addition, the discussion in this appendix has been expanded to include a derivation of the dq0 transformation for induction machines in which both stator and rotor quantities must be transformed. Although very little in the way of sophisticated mathematics is required of the reader of this book, the mathematics can get somewhat messy and tedious. This is especially true in the analyis of ac machines in which there is a significant amount of algebra involving complex numbers. One of the significant positive developments in the last decade or so is the widespread availability of programs such as MATLAB which greatly facilitate the solution of such problems. MATLAB is widely used in many universities and is available in a student version.2 In recognition of this development, this edition incorporates MATLAB in ex- amples and practice problems as well as in end-of-chapter problems. It should be emphasized, though, that the use of MATLAB is not in any way a requirement for the adoption or use of Electric Machinery. Rather, it is an enhancement. The book 2TheMATLABStudentVersionis publishedanddistributedby TheMathWorks,Inc. (http://www.mathworks.com).
  • 8. xii Preface now includes interesting examples which would have otherwise been too mathemat- ically tedious. Similarly, there are now end-of-chapter problems which are relatively straightforward when done with MATLAB but which would be quite impractical if done by hand. Note that each MATLAB example and practice problem has been no- tated with the symbol ~, found in the margin of the book. End-of-chapter problems which suggest or require MATLAB are similarly notatated. It should be emphasized that, in addition to MATLAB, a number of other numerical-analysis packages, including various spread-sheet packages, are available which can be used to perform calculations and to plot in a fashion similar to that done with MATLAB. If MATLAB is not available or is not the package of preference at your institution, instructors and students are encouraged to select any package with which they are comfortable. Any package that simplifies complex calculations and which enables the student to focus on the concepts as opposed to the mathematics will do just fine. In addition, it should be noted that even in cases where it is not specifically suggested, most of the end-of-chapter problems in the book can be worked using MATLAB or an equivalent program. Thus, students who are comfortable using such tools should be encouraged to do so to save themselves the need to grind through messy calculations by hand. This approach is a logical extension to the use of calculators to facilitate computation. When solving homework problems, the students should still, of course, be required to show on paper how they formulated their solution, since it is the formulation of the solution that is key to understanding the material. However, once a problem is properly formulated, there is typically little additional to be learned from the number crunching itself. The learning process then continues with an examination of the results, both in terms of understanding what they mean with regard to the topic being studied as well as seeing if they make physical sense. One additional benefit is derived from the introduction of MATLAB into this edition of Electric Machinery. As readers of previous editions will be aware, the treatment of single-phase induction motors was never complete in that an analytical treatment of the general case of a single-phase motor running with both its main and auxiliary windings excited (with a capacitor in series with the auxiliary winding) was never considered. In fact, such a treatment of single-phase induction motors is not found in any other introductory electric-machinery textbook of which the author is aware. The problem is quite simple: this general treatment is mathematically complex, requiring the solution of a number of simultaneous, complex algebraic equations. This, however, is just the sort of problem at which programs such as MATLAB excel. Thus, this new edition of ElectricMachineryincludes this general treatment of single-phase induction machines, complete with a worked out quantitative example and end-of-chapter problems. It is highly likely that there is simply too much material in this edition of Electric Machinery for a single introductory course. However, the material in this edition has been organized so that instructors can pick and choose material appropriate to the topics which they wish to cover. As in the fifth edition, the first two chapters introduce basic concepts of magnetic circuits, magnetic materials, and transformers. The third
  • 9. Preface xiii chapter introduces the basic concept of electromechanical energy conversion. The fourth chapter then provides an overview of and on introduction to the various machine types. Some instructors choose to omit all or most of the material in Chapter 3 from an introductory course. This can be done without a significant impact to the understanding of much of the material in the remainder of the book. The next five chapters provide a more in-depth discussion of the various machine types: synchronous machines in Chapter 5, induction machines in Chapter 6, dc machines in Chapter 7, variable-reluctance machines in Chapter 8, and single/two- phase machines in Chapter 9. Since the chapters are pretty much independent (with the exception of the material in Chapter 9 which builds upon the polyphase-induction- motor discussion of Chapter 6), the order of these chapters can be changed and/or an instructor can choose to focus on one or two machine types and not to cover the material in all five of these chapters. The introductory power-electronics discussion of Chapter 10 is pretty much stand-alone. Instructors who wish to introduce this material should be able to do so at their discretion; there is no need to present it in a course in the order that it is found in the book. In addition, it is not required for an understanding of the electric- machinery material presented in the book, and instructors who elect to cover this material in a separate course will not find themselves handicapped in any way by doing so. Finally, instructors may wish to select topics from the control material of Chapter 11 rather than include it all. The material on speed control is essentially a relatively straightforward extension of the material found in earlier chapters on the individ- ual machine types. The material on field-oriented control requires a somewhat more sophisticated understanding and builds upon the dq0 transformation found in Ap- pendix C. It would certainly be reasonable to omit this material in an introductory course and to delay it for a more advanced course where sufficient time is available to devote to it. McGraw-Hill has set up a website, www.mhhe.com/umans, to support this new edition of Electric Machinery. The website will include a downloadable version of the solutions manual (for instructors only) as well as PowerPoint slides of figures from the book. This being a new feature of Electric Machinery, we are, to a great extent, starting with a blank slate and will be exploring different options for supplementing and enhancing the text. For example, in recognition of the fact that instructors are always looking for new examples and problems, we will set up a mechanism so that instructors can submit examples and problems for publication on the website (with credit given to their authors) which then can be shared with other instructors. We are also considering setting up a section of the website devoted to MATLAB and other numerical analysis packages. For users of MATLAB, the site might contain hints and suggestions for applying MATLAB to Electric Machinery as well as per- haps some Simulink®3 examples for instructors who wish to introduce simulations into their courses. Similarly, instructors who use packages other than MATLAB might 3 Simulinkis a registeredtrademarkofThe MathWorks,Inc.
  • 10. xiv Preface want to submit their suggestions and experiences to share with other users. In this con- text, the website would appear again to be an ideal resource for enhancing interaction between instructors. Clearly, the website will be a living document which will evolve in response to input from users. I strongly urge each of you to visit it frequently and to send in suggestions, problems, and examples, and comments. I fully expect it to become a valuable resource for users of Electric Machinery around the world. Professor Kingsley first asked this author to participate in the fourth edition of ElectricMachinery; the professor was actively involved in that edition. He participated in an advisory capacity for the fifth edition. Unfortunately, Professor Kingsley passed away since the publication of the fifth edition and did not live to see the start of the work on this edition. He was a fine gentleman, a valued teacher and friend, and he is missed. I wish to thank a number of my colleagues for their insight and helpful discus- sions during the production of this edition. My friend, Professor Jeffrey Lang, who also provided invaluable insight and advice in the discussion of variable-reluctance machines which first appeared in the fifth edition, was extremely helpful in formu- lating the presentations of power electronics and field-oriented control which appear in this edition. Similarly, Professor Gerald Wilson, who served as my graduate thesis advisor, has been a friend and colleague throughout my career and has been a constant source of valuable advice and insight. On a more personal note, I would like to express my love for my wife Denise and our children Dalya and Ari and to thank them for putting up with the many hours of my otherwise spare time that this edition required. I promised the kids that I would read the Harry Potter books when work on this edition of Electric Machinery was completed and I had better get to it! In addition, I would like to recognize my life-long friend David Gardner who watched the work on this edition with interest but who did not live to see it completed. A remarkable man, he passed away due to complications from muscular dystrophy just a short while before the final draft was completed. Finally, I wish to thank the reviewers who participated in this project and whose comments and suggestions played a valuable role in the final form of this edition. These include Professors: Ravel F. Ammerman, ColoradoSchool of Mines Juan Carlos Balda, UniversityofArkansas, Fayetteville Miroslav Begovic, GeorgiaInstitute of Technology Prasad Enjeti, TexasA&M University Vernold K. Feiste, Southern Illinois University Thomas G. Habetler, GeorgiaInstitute of Technology Steven Hietpas, South Dakota State University Heath Hofmann, Pennsylvania State University Daniel Hutchins, U.S. Naval Academy Roger King, Universityof Toledo
  • 11. Preface xv Alexander E. Koutras, California Polytechnic State University, Pomona Bruno Osorno, California State University, Northridge Henk Polinder, Delft University of Technology Gill Richards, Arkansas Tech University Duane E Rost, Youngstown State University Melvin Sandler, The Cooper Union Ali O. Shaban, California Polytechnic State University, San Luis Obispo Alan Wallace, Oregon State University I would like to specifically acknowledge Professor Ibrahim Abdel-Moneim Abdel- Halim of Zagazig University, whose considerable effort found numerous typos and numerical errors in the draft document. Stephen D. Umans Cambridge, MA March 5, 2002
  • 12. BRIEF CONTENTS Preface x 1 Magnetic Circuits and Magnetic Materials 1 2 Transformers 57 3 Electromechanical-Energy-ConversionPrinciples 112 4 Introduction to Rotating Machines 173 5 Synchronous Machines 245 6 Polyphase Induction Machines 306 7 DCMachines 357 8 Variable-Reluctance Machines and Stepping Motors 407 9 Single- and Two-Phase Motors 452 10 Introduction to Power Electronics 493 11 Speed and Torque Control 559 Appendix A Three-Phase Circuits 628 Appendix B Voltages, Magnetic Fields, and Inductances of Distributed AC Windings 644 Appendix C The dq0 Transformation 657 Appendix D Engineering Aspects of Practical Electric Machine Performance and Operation 668 Appendix E Table of Constants and Conversion Factors for SI Units 680 Index 681 vi
  • 13. CONTENTS Preface x ChaDter 1 Magnetic Circuits and Magnetic Materials 1 1.1 Introduction to Magnetic Circuits 2 1.2 Flux Linkage, Inductance, and Energy 1.3 Properties of Magnetic Materials 19 1.4 AC Excitation 23 1.5 Permanent Magnets 30 1.6 Application of Permanent Magnet Materials 35 1.7 Summary 42 1.8 Problems 43 11 Chapter 2 Transformers 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 Summary 2.11 Problems 57 Introduction to Transformers 57 No-Load Conditions 60 Effect of Secondary Current; Ideal Transformer 64 Transformer Reactances and Equivalent Circuits 68 Engineering Aspects of Transformer Analysis 73 Autotransformers; Multiwinding Transformers 81 Transformers in Three-Phase Circuits Voltage and Current Transformers 90 The Per-Unit System 95 103 104 85 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 Summary 3.11 Problems Chapter 3 Electromechanical- Energy-Conversion Principles 112 Forces and Torques in Magnetic Field Systems 113 Energy Balance 117 Energy in Singly-Excited Magnetic Field Systems 119 Determination of Magnetic Force and Torque from Energy 123 Determination of Magnetic Force and Torque from Coenergy 129 Multiply-Excited Magnetic Field Systems 136 Forces and Torques in Systems with Permanent Magnets 142 Dynamic Equations 151 Analytical Techniques 155 158 159 Chapter 4 Introduction to Rotating Machines 173 4.1 Elementary Concepts 173 4.2 Introduction to AC and DC Machines 4.3 MMF of Distributed Windings 187 4.4 Magnetic Fields in Rotating Machinery 4.5 Rotating MMF Waves in AC Machines 4.6 Generated Voltage 208 4.7 Torque in Nonsalient-Pole Machines 4.8 Linear Machines 227 4.9 Magnetic Saturation 230 176 197 201 214 VII
  • 14. viii Contents 4.10 Leakage Fluxes 4.11 Summary 235 4.12 Problems 237 233 Chapter 5 Synchronous Machines 245 5.1 Introduction to Polyphase Synchronous Machines 245 5.2 Synchronous-Machine Inductances; Equivalent Circuits 248 5.3 Open- and Short-Circuit Characteristics 5.4 Steady-State Power-Angle Characteristics 266 5.5 Steady-State Operating Characteristics 5.6 Effects of Salient Poles; Introduction to 5.7 5.8 5.9 5.10 Problems 256 275 Direct- and Quadrature-Axis Theory 281 Power-Angle Characteristics of Salient-Pole Machines 289 Permanent-Magnet AC Motors 293 Summary 295 297 Chapter 6 Polyphase Induclion Machines 306 6.1 Introduction to Polyphase Induction Machines 306 6.2 Currents and Fluxes in Polyphase Induction Machines 311 6.3 Induction-Motor Equivalent Circuit 313 6.4 Analysis of the Equivalent Circuit 317 6.5 Torque and Power by Use of Thevenin's Theorem 322 6.6 Parameter Determination from No-Load and Blocked-Rotor Tests 330 6.7 Effects of Rotor Resistance; Wound and Double-Squirrel-Cage Rotors 340 6.8 Summary 347 6.9 Problems 348 Chapter 7 DC Machines 357 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 Series Universal Motors 7.11 Summary 396 7.12 Problems 397 Introduction 357 Commutator Action 364 Effect of Armature MMF 367 Analytical Fundamentals: Electric-Circuit Aspects 370 Analytical Fundamentals: Magnetic-Circuit Aspects 374 Analysis of Steady-State Performance 379 Permanent-Magnet DC Machines 384 Commutation and Interpoles 390 Compensating Windings 393 395 Chapter 8 Variable-Reluctance Machines and Stepping Motors 407 8.1 Basics of VRM Analysis 408 8.2 Practical VRM Configurations 415 8.3 Current Waveforms for Torque Production 421 8.4 Nonlinear Analysis 430 8.5 Stepping Motors 437 8.6 Summary 446 8.7 Problems 448 Chapter 9 Single- and Two.Phase Motors 452 9.1 Single-Phase Induction Motors: Qualitative Examination 452 9.2 Starting and Running Performance of Single- Phase Induction and Synchronous Motors 455 9.3 Revolving-Field Theory of Single-Phase Induction Motors 463 9.4 Two-Phase Induction Motors 470
  • 15. Contents ix 9.5 Summary 488 9.6 Problems 489 Chapter 10 Introduction to Power Electronics 493 10.l Power Switches 494 10.2 Rectification: Conversion of AC to DC 507 10.3 Inversion: Conversion of DC to AC 538 10.4 Summary 550 10.5 Bibliography 552 10.6 Problems 552 Chapter 1 1 Speed and Torque Control 559 11.1 Control of DC Motors 559 11.2 Control of Synchronous Motors 578 11.3 Control of Induction Motors 595 11.4 Control of Variable-Reluctance Motors 11.5 Summary 616 11.6 Bibliography 618 11.7 Problems 618 613 APPendix A , , Three.Phase Circuits 628 A.1 Generation of Three-Phase Voltages 628 A.2 Three-Phase Voltages, Currents, and Power 631 A.3 Y- and A-Connected Circuits 635 A.4 Analysis of Balanced Three-Phase Circuits; Single-Line Diagrams 641 A.5 Other Polyphase Systems 643 Appendix B , , Voltages, Magnetic Fields, and Inductances of Distributed AC Windings 644 B.1 Generated Voltages 644 B.2 Armature MMF Waves 650 B.3 Air-Gap Inductances of Distributed Windings 653 Appendix C , , The dqO Transformation 657 C.1 Transformation to Direct- and Quadrature-Axis Variables 657 C.2 Basic Synchronous-Machine Relations in dq0 Variables 660 C.3 Basic Induction-Machine Relations in dq0 Variables 664 Appendix D , , Engineering Aspects of Practical Electric Machine Performance and Operation 668 D.I Losses 668 D.2 Rating and Heating 670 D.3 Cooling Means for Electric Machines 674 D.4 Excitation 676 D.5 Energy Efficiency of Electric Machinery 678 ADDendix E , , Table of Constants and Conversion Factors for Sl Units 680 Index 681
  • 16. Magnetic Circuits and Magnetic Materials T he objective of this book is to study the devices used in the interconversion of electric and mechanical energy. Emphasis is placed on electromagnetic rotating machinery, by means of which the bulk of this energy conversion takes place. However, the techniques developed are generally applicable to a wide range of additional devices including linear machines, actuators, and sensors. Although not an electromechanical-energy-conversion device, the transformer is an important component of the overall energy-conversion process and is discussed in Chapter 2. The techniques developed for transformer analysis form the basis for the ensuing discussion of electric machinery. Practically all transformers and electric machinery use ferro-magnetic material for shaping and directing the magnetic fields which act as the medium for transfer- ring and converting energy. Permanent-magnet materials are also widely used. With- out these materials, practical implementations of most familiar electromechanical- energy-conversion devices would not be possible. The ability to analyze and describe systems containing these materials is essential for designing and understanding these devices. This chapter will develop some basic tools for the analysis of magnetic field systems and will provide a brief introduction to the properties of practical magnetic materials. In Chapter 2, these results will then be applied to the analysis of transform- ers. In later chapters they will be used in the analysis of rotating machinery. In this book it is assumed that the reader has basic knowledge of magnetic and electric field theory such as given in a basic physics course for engineering students. Some readers may have had a course on electromagnetic field theory based on Maxwell's equations, but an in-depth understanding of Maxwell's equations is not a prerequisite for study of this book. The techniques of magnetic-circuit analysis, which represent algebraic approximations to exact field-theory solutions, are widely used in the study of electromechanical-energy-conversion devices and form the basis for most of the analyses presented here.
  • 17. 2 CHAPTER 1 Magnetic Circuits and Magnetic Materials 1.1 INTRODUCTION TO MAGNETIC CIRCUITS The complete, detailed solution for magnetic fields in most situations of practical engineering interest involves the solution of Maxwell's equations along with various constitutive relationships which describe material properties. Although in practice exact solutions are often unattainable, various simplifying assumptions permit the attainment of useful engineering solutions. 1 We begin with the assumption that, for the systems treated in this book, the fre- quencies and sizes involved are such that the displacement-current term in Maxwell's equations can be neglected. This term accounts for magnetic fields being produced in space by time-varying electric fields and is associated with electromagnetic ra- diation. Neglecting this term results in the magneto-quasistatic form of the relevant Maxwell's equations which relate magnetic fields to the currents which produce them. IB. da - 0 (1.2) Equation 1.1 states that the line integral of the tangential component of the magnetic field intensity H around a closed contour C is equal to the total current passing through any surface S linking that contour. From Eq. 1.1 we see that the source of H is the current density J. Equation 1.2 states that the magnetic flux density B is conserved, i.e., that no net flux enters or leaves a closed surface (this is equivalent to saying that there exist no monopole charge sources of magnetic fields). From these equations we see that the magnetic field quantities can be determined solely from the instantaneous values of the source currents and that time variations of the magnetic fields follow directly from time variations of the sources. A second simplifying assumption involves the concept of the magnetic cir- cuit. The general solution for the magnetic field intensity H and the magnetic flux density B in a structure of complex geometry is extremely difficult. However, a three-dimensional field problem can often be reduced to what is essentially a one- dimensional circuit equivalent, yielding solutions of acceptable engineering accuracy. A magnetic circuit consists of a structure composed for the most part of high- permeability magnetic material. The presence of high-permeability material tends to cause magnetic flux to be confined to the paths defined by the structure, much as currents are confined to the conductors of an electric circuit. Use of this concept of I Althoughexactanalyticalsolutionscannotbe obtained,computer-basednumericalsolutions(the finite-elementand boundary-elementmethodsformthe basis for a numberof commercialprograms)are quite commonand havebecomeindespensibletoolsfor analysisand design.However,suchtechniques are best usedto refineanalysesbased uponanalyticaltechniquessuchas are foundin this book.Theiruse contributes little to a fundamentalunderstandingof the principlesand basic performanceof electric machinesand as a resultthey willnot be discussedin this book.
  • 18. 1,1 Introductionto Magnetic Circuits 8 Meancore length lc Cross-sectional areaAc Wit Magneticcore N1 permeability/z Figure 1.1 Simple magnetic circuit. the magnetic circuit is illustrated in this section and will be seen to apply quite well to many situations in this book. 2 A simple example of a magnetic circuit is shown in Fig. 1.1. The core is assumed to be composed of magnetic material whose permeability is much greater than that of the surrounding air (/z >>/z0). The core is of uniform cross section and is excited by a winding of N turns carrying a current of i amperes. This winding produces a magnetic field in the core, as shown in the figure. Because of the high permeability of the magnetic core, an exact solution would show that the magnetic flux is confined almost entirely to the core, the field lines follow the path defined by the core, and the flux density is essentially uniform over a cross section because the cross-sectional area is uniform. The magnetic field can be visualized in terms of flux lines which form closed loops interlinked with the winding. As applied to the magnetic circuit of Fig. 1.1, the source of the magnetic field in the core is the ampere-turn product N i. In magnetic circuit terminology N i is the magnetomotive force (mmf) .T"acting on the magnetic circuit. Although Fig. 1.1 shows only a single coil, transformers and most rotating machines have at least two windings, and N i must be replaced by the algebraic sum of the ampere-turns of all the windings. The magnetic flux ¢ crossing a surface S is the surface integral of the normal component of B; thus ¢ =/IB .da (1.3) In SI units, the unit of ¢ is the weber (Wb). Equation 1.2 states that the net magnetic flux entering or leaving a closed surface (equal to the surface integral of B over that closed surface) is zero. This is equivalent to saying that all the flux which enters the surface enclosing a volume must leave that volume over some other portion of that surface because magnetic flux lines form closed loops. 2For a moreextensivetreatmentofmagneticcircuitssee A. E. Fitzgerald,D. E. Higgenbotham,and A. Grabel,BasicElectricalEngineering, 5th ed.,McGraw-Hill,1981,chap. 13;alsoE. E. Staff,M.I.T., Magnetic Circuitsand Transformers,M.I.T.Press, 1965,chaps. 1to 3.
  • 19. 4 CHAPTER 1 MagneticCircuits and Magnetic Materials These facts can be used to justify the assumption that the magnetic flux density is uniform across the cross section of a magnetic circuit such as the core of Fig. 1.1. In this case Eq. 1.3 reduces to the simple scalar equation ~bc = BcAc (1.4) where 4)c = flux in core Bc = flux density in core Ac = cross-sectional area of core From Eq. 1.1, the relationship between the mmf acting on a magnetic circuit and the magnetic field intensity in that circuit is.3 -- Ni -- / Hdl (1.5) The core dimensions are such that the path length of any flux line is close to the mean core length lc. As a result, the line integral of Eq. 1.5 becomes simply the scalar product Hclc of the magnitude of H and the mean flux path length Ic. Thus, the relationship between the mmf and the magnetic field intensity can be written in magnetic circuit terminology as = Ni -- Hclc (1.6) where Hc is average magnitude of H in the core. The direction of Hc in the core can be found from the right-hand rule, which can be stated in two equivalent ways. (1) Imagine a current-carrying conductor held in the right hand with the thumb pointing in the direction of current flow; the fingers then point in the direction of the magnetic field created by that current. (2) Equivalently, if the coil in Fig. 1.1 is grasped in the right hand (figuratively speaking) with the fingers pointing in the direction of the current, the thumb will point in the direction of the magnetic fields. The relationship between the magnetic field intensity H and the magnetic flux density B is a property of the material in which the field exists. It is common to assume a linear relationship; thus B = #H (1.7) where # is known as the magnetic permeability. In SI units, H is measured in units of amperes per meter, B is in webers per square meter, also known as teslas (T), and/z is in webers per ampere-turn-meter, or equivalently henrys per meter. In SI units the permeability of free space is #0 = 4:r × 10-7 henrys per meter. The permeability of linear magnetic material can be expressed in terms of/Zr, its value relative to that of free space, or # = #r#0. Typical values of/Zr range from 2000 to 80,000 for materials used 3 general, the mmf drop across any segment of a magnetic circuit can be calculated as f I-Idl over In that portion of the magnetic circuit.
  • 20. 1,1 Introduction to Magnetic Circuits 5 Mean core length Ic + Air gap, permeability/x0, Area Ag Wi~ Magnetic core N1 permeability/z, Area Ac Figure 1.2 Magnetic circuit with air gap. in transformers and rotating machines. The characteristics of ferromagnetic materials are described in Sections 1.3 and 1.4. For the present we assume that/Zr is a known constant, although it actually varies appreciably with the magnitude of the magnetic flux density. Transformers are wound on closed cores like that of Fig. 1.1. However, energy conversion devices which incorporate a moving element must have air gaps in their magnetic circuits. A magnetic circuit with an air gap is shown in Fig. 1.2. When the air-gap length g is much smaller than the dimensions of the adjacent core faces, the magnetic flux ~ will follow the path defined by the core and the air gap and the techniques of magnetic-circuit analysis can be used. If the air-gap length becomes excessively large, the flux will be observed to "leak out" of the sides of the air gap and the techniques of magnetic-circuit analysis will no longer be strictly applicable. Thus, provided the air-gap length g is sufficiently small, the configuration of Fig. 1.2 can be analyzed as a magnetic circuit with two series components: a magnetic core of permeability/~, cross-sectional area Ac, and mean length/c, and an air gap of permeability/z0, cross-sectional area Ag, and length g. In the core the flux density can be assumed uniform; thus Bc = m (1.8) Ac and in the air gap ~b (1.9) Bg- Ag where 4~= the flux in the magnetic circuit. Application of Eq. 1.5 to this magnetic circuit yields jr = Hctc + Egg and using the linear B-H relationship of Eq. 1.7 gives .T'= BClc_}_Bg g lZ lZo (1.10) (1.11)
  • 21. 6 CHAPTER 1 Magnetic Circuits and Magnetic Materials Here the ~" = Ni is the mmf applied to the magnetic circuit. From Eq. 1.10 we see that a portion of the mmf, .Tc = Hclc,is required to produce magnetic field in the core while the remainder, fg = Hgg, produces magnetic field in the air gap. For practical magnetic materials (as is discussed in Sections 1.3 and 1.4), Bc and Hc are not simply related by a known constant permeability/z as described by Eq. 1.7. In fact, Bc is often a nonlinear, multivalued function of Hc. Thus, although Eq. 1.10 continues to hold, it does not lead directly to a simple expression relating the mmf and the flux densities, such as that of Eq. 1.11. Instead the specifics of the nonlinear Bc-He relation must be used, either graphically or analytically. However, in many cases, the concept of constant material permeability gives results of acceptable engineering accuracy and is frequently used. From Eqs. 1.8 and 1.9, Eq. 1.11 can be rewritten in terms of the total flux ~bas lc g ) "f'=q~ ~ + /~oAg (1.12) The terms that multiply the flux in this equation are known as the reluctance T~ of the core and air gap, respectively, lC ~c -- (1.13) #Ac g J'~g -- (1.14) /zoAg and thus ~" = q~(7~c+ ~g) (1.15) Finally, Eq. 1.15 can be inverted to solve for the flux (1.16) or /zAc #0Ag (1.17) In general, for any magnetic circuit of total reluctance 7"~tot, the flux can be found as y- q~-- (1.18) 7~tot
  • 22. 1,1 Introduction to Magnetic Circuits 7 + v() I 4, gl + y. R2 V Y" I = (R1 + R2) ~b= (7~c+ 7~g) (a) (b) 'T•.c 7"¢.g Figure 1.3 Analogy between electric and magnetic circuits. (a) Electric circuit, (b) magnetic circuit. The term which multiplies the mmfis known as thepermeance 7-9and is the inverse of the reluctance; thus, for example, the total permeance of a magnetic circuit is 1 ~tot = 7-~tot (1.19) Note that Eqs. 1.15 and 1.16 are analogous to the relationships between the cur- rent and voltage in an electric circuit. This analogy is illustrated in Fig. 1.3. Figure 1.3a shows an electric circuit in which a voltage V drives a current I through resistors R1 and R2. Figure 1.3b shows the schematic equivalent representation of the magnetic circuit of Fig. 1.2. Here we see that the mmf ~ (analogous to voltage in the electric circuit) drives a flux ¢ (analogous to the current in the electric circuit) through the combination of the reluctances of the core 7~c and the air gap ~g. This analogy be- tween the solution of electric and magnetic circuits can often be exploited to produce simple solutions for the fluxes in magnetic °circuits of considerable complexity. The fraction of the mmfrequired to drive flux through each portion of the magnetic circuit, commonly referred to as the mmf drop across that portion of the magnetic circuit, varies in proportion to its reluctance (directly analogous to the voltage drop across a resistive element in an electric circuit). From Eq. 1.13 we see that high material permeability can result in low core reluctance, which can often be made much smaller than that of the air gap; i.e., for (IzAc/lc) >> (lzoAg/g), "R.c<< ~'P~gand thus "~-tot ~ ']'~g. In this case, the reluctance of the core can be neglected and the flux and hence B can be found from Eq. 1.16 in terms of f and the air-gap properties alone: .T" .T'/z0Ag /z0Ag ck ~ ~ = = N i (1.20) T~g g g As will be seen in Section 1.3, practical magnetic materials have permeabilities which are not constant but vary with the flux level. From Eqs. 1.13 to 1.16 we see that as
  • 23. 8 CHAPTER 1 Magnetic Circuits and Magnetic Materials Fringing fields Air gap Figure 1.4 Air-gap fringing fields. long as this permeability remains sufficiently large, its variation will not significantly affect the performance of the magnetic circuit. In practical systems, the magnetic field lines "fringe" outward somewhat as they cross the air gap, as illustrated in Fig. 1.4.Provided this fringing effect is not excessive, the magnetic-circuit concept remains applicable. The effect of thesefringingfieldsis to increase the effective cross-sectional area Ag of the air gap. Various empirical methods have been developed to account for this effect. A correction for such fringing fields in short air gaps can be made by adding the gap length to each of the two dimensions making up its cross-sectional area. In this book the effect of fringing fields is usually ignored. If fringing is neglected, Ag = Ac. In general, magnetic circuits can consist of multiple elements in series and paral- lel. To complete the analogy between electric and magnetic circuits, we can generalize Eq. 1.5 as .T"= f Hdl = Z )ok = Z Hklk (1.21) k k where .T"is the mmf (total ampere-turns) acting to drive flux through a closed loop of a magnetic circuit, = Jl J" da (1.22) and 3ok = Hklk is the mmfdrop across the k'th element of that loop. This is directly analogous to Kirchoff's voltage law for electric circuits consisting of voltage sources and resistors = Z Rkik ( V 1.23) k where V is the source voltage driving current around a loop and Rkik is the voltage drop across the k'th resistive element of that loop.
  • 24. 1.1 Introduction to Magnetic Circuits 9 Similarly, the analogy to Kirchoff's current law Z in = 0 (1.24) n which says that the sum of currents into a node in an electric circuit equals zero is Z ~n -- 0 (1.25) n which states that the sum of the flux into a node in a magnetic circuit is zero. We have now described the basic principles for reducing a magneto-quasistatic field problem with simple geometry to a magnetic circuit model. Our limited pur- pose in this section is to introduce some of the concepts and terminology used by engineers in solving practical design problems. We must emphasize that this type of thinking depends quite heavily on engineering judgment and intuition. For example, we have tacitly assumed that the permeability of the "iron" parts of the magnetic circuit is a constant known quantity, although this is not true in general (see Sec- tion 1.3), and that the magnetic field is confined soley to the core and its air gaps. Although this is a good assumption in many situations, it is also true that the wind- ing currents produce magnetic fields outside the core. As we shall see, when two or more windings are placed on a magnetic circuit, as happens in the case of both transformers and rotating machines, these fields outside the core, which are referred to as leakage fields, cannot be ignored and significantly affect the performance of the device. The magnetic circuit shown in Fig. 1.2 has dimensions Ac = Ag = 9 cm2, g = 0.050 cm, lc = 30 cm, and N = 500 tums. Assume the value/J.r = 70,000 for core material. (a) Find the reluctances 7-¢.cand 7"¢.g.For the condition that the magnetic circuit is operating with Bc = 1.0 T, find (b) the flux 4) and (c) the current i. II Solution a. The reluctances can be found from Eqs. 1.13 and 1.14: 7¢.c = lc _- 0.3 --- 3.79 x 103 /zr/z0Ac 70,000 (4zr x 10-7)(9 x 10-4) 7"¢.g= g = 5 × 10-4 /x0Ag (47r x 10-7)(9 x 10-4) = 4.42 X 105 A.wbtUms b. From Eq. 1.4, A. turns Wb = BcAc = 1.0(9 x 10-4) = 9 × 10-4 Wb c. From Eqs. 1.6 and 1.15, N (])(T~ c -~- "/~g) 9 x 10-4(4.46 x 105) N 500 = 0.80A EXAMPLE 1.1
  • 25. 10 CHAPTER 1 Magnetic Circuits and Magnetic Materials )ractice Problem 1.' Find the flux 4) and current for Example 1.1 if (a) the number of turns is doubled to N = 1000 turns while the circuit dimensions remain the same and (b) if the number of turns is equal to N = 500 and the gap is reduced to 0.040 cm. Solution a. ~b = 9 x 10-4 Wb and i = 0.40 A b. ¢=9x 10-4Wbandi=0.64A !XAMPLE 1 : The magnetic structure of a synchronous machine is shown schematically in Fig. 1.5. Assuming that rotor and stator iron have infinite permeability (# --+ c~), find the air-gap flux ~band flux density Bg. For this example I = 10 A, N = 1000 turns, g = 1 cm, and Ag = 2000 cm2. 1 Solution Notice that there are two air gaps in series, of total length 2g, and that by symmetry the flux density in each is equal. Since the iron permeability here is assumed to be infinite, its reluctance is negligible and Eq. 1.20 (with g replaced by the total gap length 2g) can be used to find the flux NltxoAg 1000(10)(4Jr x 10-7)(0.2) = = = 0.13 Wb 2g 0.02 Stator /z --+ o~ /,L:: :::::::A~ gap length g ::: ::::: .............. :: :::.... j L:i: I I c"....... Air gap N turns ¢ ......... permeability ~ I I No I Pole face, Rotor i ~S.,r,." t... 1" i Magnetic flux lines Figure 1.5 Simple synchronous machine.
  • 26. 1.2 FluxLinkage, Inductance, and Energy 11 and 0.13 Bg = A---~= 0.2 = 0.65 T ~ractice Problem 1.: For the magnetic structure of Fig. 1.5 with the dimensions as given in Example 1.2, the air-gap flux density is observed to be Bg = 0.9 T. Find the air-gap flux ~band, for a coil of N -- 500 turns, the current required to produce this level of air-gap flux. Solution 4) = 0.18 Wb and i = 28.6 A. 1.2 FLUX LINKAGE, INDUCTANCE, AND ENERGY When a magnetic field varies with time, an electric field is produced in space as determined by Faraday's law: g. Os - -~ B. da (1.26) Equation 1.26 states that the line integral of the electric field intensity E around a closed contour C is equal to the time rate of change of the magnetic flux linking (i.e. passing through) that contour. In magnetic structures with windings of high electrical conductivity, such as in Fig. 1.2, it can be shown that the E field in the wire is extremely small and can be neglected, so that the left-hand side of Eq. 1.26 reduces to the negative of the induced voltage4 e at the winding terminals. In addition, the flux on the right-hand side of Eq. 1.26 is dominated by the core flux 4~. Since the winding (and hence the contour C) links the core flux N times, Eq. 1.26 reduces to d~0 dl. e = N dt = d---t- (1.27) where ~. is the flux linkage of the winding and is defined as = Nq9 (1.28) Flux linkage is measured in units of webers (or equivalently weber-turns). The symbol q9is used to indicate the instantaneous value of a time-varying flux. In general the flux linkage of a coil is equal to the surface integral of the normal component of the magnetic flux density integrated over any surface spanned by that coil. Note that the direction of the induced voltage e is defined by Eq. 1.26 so that if 4The termelectromotiveforce (emf)is oftenusedinsteadof inducedvoltageto representthatcomponent of voltagedue to a time-varyingfluxlinkage.
  • 27. 12 CHAPTER 1 Magnetic Circuits and Magnetic Materials the winding terminals were short-circuited, a current would flow in such a direction as to oppose the change of flux linkage. For a magnetic circuit composed of magnetic material of constant magnetic permeability or which includes a dominating air gap, the relationship between q~and i will be linear and we can define the inductance L as L -- - (1.29) i Substitution of Eqs. 1.5, 1.18 and 1.28 into Eq. 1.29 gives N 2 L = (1.30) T~tot From which we see that the inductance of a winding in a magnetic circuit is propor- tional to the square of the turns and inversely proportional to the reluctance of the magnetic circuit associated with that winding. For example, from Eq. 1.20, under the assumption that the reluctance of the core is negligible as compared to that of the air gap, the inductance of the winding in Fig. 1.2 is equal to N 2 N2/zoAg L -- = (1.31) (g/lzoag) g Inductance is measured in henrys (H) or weber-turns per ampere. Equation 1.31 shows the dimensional form of expressions for inductance; inductance is proportional to the square of the number of turns, to a magnetic permeability, and to a cross- sectional area and is inversely proportional to a length. It must be emphasized that, strictly speaking, the concept of inductance requires a linear relationship between flux and mmf. Thus, it cannot be rigorously applied in situations where the nonlinear characteristics of magnetic materials, as is discussed in Sections 1.3 and 1.4, dominate the performance of the magnetic system. However, in many situations of practical interest, the reluctance of the system is dominated by that of an air gap (which is of course linear) and the nonlinear effects of the magnetic material can be ignored. In other cases it may be perfectly acceptable to assume an average value of magnetic permeability for the core material and to calculate a corresponding average inductance which can be used for calculations of reasonable engineering accuracy. Example 1.3 illustrates the former situation and Example 1.4 the latter. EXAMPLE 1.3 The magnetic circuit of Fig. 1.6a consists of an N-turn winding on a magnetic core of infinite permeability with two parallel air gaps of lengths g~ and g2 and areas A~ and A2, respectively. Find (a) the inductance of the winding and (b) the flux density Bl in gap 1 when the winding is carrying a current i. Neglect fringing effects at the air gap.
  • 28. 1.2 FluxLinkage, Inductance, and Energy 13 -~ g2 Ni+~ -f _ ¢ ~'1 'T~'2 (a) (b) Figure 1.6 (a) Magnetic circuit and (b) equivalent circuit for Example 1.3. II Solution a. The equivalent circuit of Fig. 1.6b shows that the total reluctance is equal to the parallel combination of the two gap reluctances. Thus Ni ¢ ~ 7-~17-~2 7?,.1+7"~2 where g~ g2 /zoA1 /./,oA2 From Eq. 1.29, )~ N¢ N2('~l + 'J~2) L _~ ~ ~ _m i i 7~]7~2 (A1 A_~2~ ) = lzoN z ~ + gl b. From the equivalent circuit, one can see that Ni lzoA1Ni 1 ~ B "~1 g l and thus ¢1 lzoNi B1--~-- A1 gl In Example 1.1, the relative permeability of the core material for the magnetic circuit of Fig. 1.2 is assumed to be ~u~ r --" 70,000 at a flux density of 1.0 T. a. For this value of ]-£rcalculate the inductance of the winding. b. In a practical device, the core would be constructed from electrical steel such as M-5 EXAMPLE 1.4
  • 29. 14 CHAPTER 1 Magnetic Circuits and Magnetic Materials electrical steel which is discussed in Section 1.3. This material is highly nonlinear and its relative permeability (defined for the purposes of this example as the ratio B/H) varies from a value of approximately #r --- 72,300 at a flux density of B = 1.0 T to a value of on the order of #r "-- 2900 as the flux density is raised to 1.8 T. (a) Calculate the inductance under the assumption that the relative permeability of the core steel is 72,300. (b) Calculate the inductance under the assumption that the relative permeability is equal to 2900. II Solution a. From Eqs. 1.13 and 1.14 and based upon the dimensions given in Example 1.1, 7~c = lc _ _ 0.3 -- -- 3.67 x 103 A. turns /Zr/z0Ac 72,300 (4zr × 10-7)(9 × 10-4) Wb while Rg remains unchanged from the value calculated in Example 1.1 as 7~g = 4.42 x 105 A. turns / Wb. Thus the total reluctance of the core and gap is 7~tot = '~c + "~g = 4.46 x 10s A. tums Wb and hence from Eq. 1.30 N 2 5002 L = = = 0.561 H 7"~,to t 4.46 x l0 s b. For #r ~--- 2900, the reluctance of the core increases from a value of 3.79 × 103 A • turns / Wb to a value of lc 0.3 A. turns ~c = = = 9.15 x 10 4 /Zr#0Ac 2900 (4zr x 10-7)(9 x 10-4) Wb and hence the total reluctance increases from 4.46 x 105 A • turns / Wb to 5.34 x 105 A • turns / Wb. Thus from Eq. 1.30 the inductance decreases from 0.561 H to N 2 5002 L = = = 0.468 H ~tot 5.34 x 10s This example illustrates the linearizing effect of a dominating air gap in a magnetic circuit. In spite of a reduction in the permeablity of the iron by a factor of 72,300/2900 = 25, the inductance decreases only by a factor of 0.468/0.561 = 0.83 simply because the reluctance of the air gap is significantly larger than that of the core. In many situations, it is common to assume the inductance to be constant at a value corresponding to a finite, constant value of core permeability (or in many cases it is assumed simply that/z r ~ (X)). Analyses based upon such a representation for the inductor will often lead to results which are well within the range of acceptable engineering accuracy and which avoid the immense complication associated with modeling the nonlinearity of the core material.
  • 30. 1.2 FluxLinkage, Inductance, and Energy 15 ~ractice Problem 1.; Repeat the inductance calculation of Example 1.4 for a relative permeability/L/,r = 30,000.~ Solution L = 0.554 H Using MATLAB, t plot the inductance of the magnetic circuit of Example 1.1 and Fig. 1.2 as a function of core permeability over the range 100 < Jt/,r_~ 100,000. II Solution Here is the MATLAB script: clc clear % Permeability of free space mu0 = pi*4.e-7; %All dimensions expressed in meters Ac = 9e-4; Ag = 9e-4; g = 5e-4; ic = 0.3; N = 500 ; %Reluctance of air gap Rg = g/(mu0*Ag) ; for n = i:i01 mur(n) = i00 + (i00000 - 100)*(n-l)/100; %Reluctance of core Rc(n) = ic/(mur(n)*mu0*ic) ; Rtot = Rg+Rc(n) ; %Inductance L(n) = N^2/Rtot; end plot (tour, L) xlabel('Core relative permeability') ylabel('Inductance [H] ') The resultant plot is shown in Fig. 1.7. Note that the figure clearly confirms that, for the magnetic circuit of this example, the inductance is quite insensitive to relative permeability until the relative permeability drops to on the order of 1000. Thus, as long as the effective relative permeability of the core is "large" (in this case greater than 1000), any nonlinearities in the properties of the core material will have little effect on the terminal properties of the inductor. EXAMPLE 1.5 t MATLAB is a registered trademark of The MathWorks, Inc.
  • 31. 16 CHAPTER 1 Magnetic Circuits and Magnetic Materials 0.7 0.6 0.5 g 0.4 0.3 0.2 0.1 0 1 2 3 4 5 6 7 8 9 10 Corerelativepermeability x 104 Figure 1.7 MATLAB plot of inductance vs. relative permeability for Example 1.5. Write a MATLAB script to plot the inductance of the magnetic circuit of Example 1.1 with #r = 70,000 as a function of air-gap length as the the air-gap is varied from 0.01 cm to 0.10 cm. Figure 1.8 shows a magnetic circuit with an air gap and two windings. In this case note that the mmf acting on the magnetic circuit is given by the total ampere-turns acting on the magnetic circuit (i.e., the net ampere turns of both windings) and that the reference directions for the currents have been chosen to produce flux in the same direction. The total mmf is therefore .T = Nli] + N2i2 (1.32) and from Eq. 1.20, with the reluctance of the core neglected and assuming that Ac = Ag, the core flux 4~is /z0Ac cp = (Nlil + N2i2)~ (1.33) In Eq. 1.33, ~bis the resultant coreflux produced by the total mmf of the two windings. It is this resultant 4~which determines the operating point of the core material.
  • 32. 1,2 FluxLinkage, Inductance, and Energy 17 tgnetic core a~neability tz, x mean core length Ic, cross-sectional area Ac Figure 1.8 Magnetic circuit with two windings. If Eq. 1.33 is broken up into terms attributable to the individual currents, the resultant flux linkages of coil 1 can be expressed as )~l=Nl~=N12(lz°Ac)i]+N1N2(lz°Ac)i2g g (1.34) which can be written where ~1 = Lllil + L12i2 (1.35) L 11 - N12 #0Ac (1.36) g is the self-inductance of coil 1 and Lllil is the flux linkage of coil 1 due to its own current il. The mutual inductance between coils 1 and 2 is L 12 - - N1N2/x0Ac (1.37) g and L 12i2 is the flux linkage of coil 1 due to current i2 in the other coil. Similarly, the flux linkage of coil 2 is L2 -- N2dp-- N1N2 (lZ°AC) il W N22 (lZ°Ac) ~ (1.38) or )~2 -- L21il -a t- L22i2 where L21 = L 12is the mutual inductance and L22 -- N2 2/~0Ac g is the self-inductance of coil 2. (1.39) (1.40)
  • 33. 18 CHAPTER 1 Magnetic Circuits and Magnetic Materials It is important to note that the resolution of the resultant flux linkages into the components produced by it and i2 is based on superposition of the individual effects and therefore implies a linear flux-mmf relationship (characteristic of materials of constant permeability). Substitution of Eq. 1.29 in Eq. 1.27 yields d e = --:-(Li) (1.41) dt for a magnetic circuit with a single winding. For a static magnetic circuit, the induc- tance is fixed (assuming that material nonlinearities do not cause the inductance to vary), and this equation reduces to the familiar circuit-theory form di e = L-- (1.42) dt However, in electromechanical energy conversion devices, inductances are often time- varying, and Eq. 1.41 must be written as e=L m - di dL ~-i~ (1.43) dt dt Note that in situations with multiple windings, the total flux linkage of each winding must be used in Eq. 1.27 to find the winding-terminal voltage. The power at the terminals of a winding on a magnetic circuit is a measure of the rate of energy flow into the circuit through that particular winding. The power, p, is determined from the product of the voltage and the current .d)~ p = i e = t~ (1.44) dt and its unit is watts (W), or joules per second. Thus the change in magnetic stored energy A W in the magnetic circuit in the time interval tl to t2 is ftlt2 fx2 A W = p dt = i dX (1.45) I In SI units, the magnetic stored energy W is measured in joules (J). For a single-winding system of constant inductance, the change in magnetic stored energy as the flux level is changed from X1 to X2 can be written as f)'2 ~~'2 X dX = 1 A W -- i dX - ~- ~-{ (X2 - X2) (1.46) I I The total magnetic stored energy at any given value of ~ can be found from setting X~ equal to zero: 1 X2 Li2 (1.47) W ~ ~ 2L 2
  • 34. 1.3 Propertiesof Magnetic Materials 19 For the magnetic circuit of Example 1.1 (Fig. 1.2), find (a) the inductance L, (b) the magnetic stored energy W for Be = 1.0 T, and (c) the induced voltage e for a 60-Hz time-varying core flux of the form Be = 1.0 sin ogt T where w = (2zr)(60) = 377. n Solution a. From Eqs. 1.16 and 1.29 and Example 1.1, ~. Nq~ N 2 L ~ m ~ i i 7"¢.c+ 7~g 5002 = = 0.56 H 4.46 × 105 Note that the core reluctance is much smaller than that of the gap (Rc << '~g). Thus to a good approximation the inductance is dominated by the gap reluctance, i.e., N 2 L ~ = 0.57 H 7Zg b. In Example 1.1 we found that when Be = 1.0 T, i = 0.80A. Thus from Eq. 1.47, 1 2 1 W = -~Li = ~(0.56)(0.80) 2 = 0.18J c. From Eq. 1.27 and Example 1.1, d)~ d9 dBc e= dt = N--d-t = N ac d---t- = 500 × (9 × 10-4) × (377 x 1.0cos (377t)) = 170cos (377t) V | :~:9:1~v~I :,1H~ll l[."ll Repeat Example 1.6 for Bc = 0.8 T, assuming the core flux varies at 50 Hz instead of 60 Hz. Solution a. The inductance L is unchanged. b. W = 0.115 J c. e = 113 cos (314t) V 1.3 PROPERTIES OF MAGNETIC MATERIALS In the context of electromechanical energy conversion devices, the importance of magnetic materials is twofold. Through their use it is possible to obtain large magnetic flux densities with relatively low levels of magnetizing force. Since magnetic forces and energy density increase with increasing flux density, this effect plays a large role in the performance of energy-conversion devices.
  • 35. 20 CHAPTER 1 Magnetic Circuits and Magnetic Materials In addition, magnetic materials can be used to constrain and direct magnetic fields in well-defined paths. In a transformer they are used to maximize the coupling between the windings as well as to lower the excitation current required for transformer operation. In electric machinery, magnetic materials are used to shape the fields to obtain desired torque-production and electrical terminal characteristics. Thus a knowledgeable designer can use magnetic materials to achieve specific desirable device characteristics. Ferromagnetic materials, typically composed of iron and alloys of iron with cobalt, tungsten, nickel, aluminum, and other metals, are by far the most common mag- netic materials. Although these materials are characterized by a wide range of prop- erties, the basic phenomena responsible for their properties are common to them all. Ferromagnetic materials are found to be composed of a large number of domains, i.e., regions in which the magnetic moments of all the atoms are parallel, giving rise to a net magnetic moment for that domain. In an unmagnetized sample of material, the domain magnetic moments are randomly oriented, and the net resulting magnetic flux in the material is zero. When an external magnetizing force is applied to this material, the domain mag- netic moments tend to align with the applied magnetic field. As a result, the do- main magnetic moments add to the applied field, producing a much larger value of flux density than would exist due to the magnetizing force alone. Thus the effective permeability lz, equal to the ratio of the total magnetic flux density to the applied magnetic-field intensity, is large compared with the permeability of free space/z0. As the magnetizing force is increased, this behavior continues until all the magnetic moments are aligned with the applied field; at this point they can no longer contribute to increasing the magnetic flux density, and the material is said to be fully saturated. In the absence of an externally applied magnetizing force, the domain magnetic moments naturally align along certain directions associated with the crystal structure of the domain, known as axes of easy magnetization. Thus if the applied magnetiz- ing force is reduced, the domain magnetic moments relax to the direction of easy magnetism nearest to that of the applied field. As a result, when the applied field is reduced to zero, although they will tend to relax towards their initial orientation, the magnetic dipole moments will no longer be totally random in their orientation; they will retain a net magnetization component along the applied field direction. It is this effect which is responsible for the phenomenon known as magnetic hysteresis. Due to this hystersis effect, the relationship between B and H for a ferromagnetic material is both nonlinear and multivalued. In general, the characteristics of the mate- rial cannot be described analytically. They are commonly presented in graphical form as a set of empirically determined curves based on test samples of the material using methods prescribed by the American Society for Testing and Materials (ASTM). 5 5Numericaldataon a widevarietyof magneticmaterialsare availablefrommaterialmanufacturers. Oneproblemin usingsuchdataarisesfromthe varioussystemsof unitsemployed.Forexample, magnetizationmaybe givenin oerstedsor in ampere-turnsper meterand the magneticfluxdensityin gauss,kilogauss,or teslas.A fewusefulconversionfactorsare givenin AppendixE. The readeris remindedthatthe equationsin thisbookare baseduponSI units.
  • 36. 1.3 Propertiesof Magnetic Materials 21 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 --10 0 10 20 30 40 H, A • turns/m 50 70 90 110 130 150 170 Figure 1.9 B-H loops for M-5 grain-oriented electrical steel 0.012 in thick. Only the top halves of the loops are shown here. (Armco Inc.) The most common curve used to describe a magnetic material is the B-H curve or hysteresis loop. The first and second quadrants (corresponding to B > 0) of a set of hysteresis loops are shown in Fig. 1.9 for M-5 steel, a typical grain-oriented electrical steel used in electric equipment. These loops show the relationship between the magnetic flux density B and the magnetizing force H. Each curve is obtained while cyclically varying the applied magnetizing force between equal positive and negative values of fixed magnitude. Hysteresis causes these curves to be multival- ued. After several cycles the B-H curves form closed loops as shown. The arrows show the paths followed by B with increasing and decreasing H. Notice that with increasing magnitude of H the curves begin to flatten out as the material tends toward saturation. At a flux density of about 1.7 T, this material can be seen to be heavily saturated. Notice that as H is decreased from its maximum value to zero, the flux density decreases but not to zero. This is the result of the relaxation of the orientation of the magnetic moments of the domains as described above. The result is that there remains a remanant magnetization when H is zero. Fortunately, for many engineering applications, it is sufficient to describe the material by a single-valued curve obtained by plotting the locus of the maximum values of B and H at the tips of the hysteresis loops; this is known as a dc or normal magnetization curve. A dc magnetization curve for M-5 grain-oriented electrical steel
  • 37. EXAMPLE 1.7 1 10 100 1000 10,000 100,000 H, A • turns/m 2.4 2.2 2.0 1.8 1.6 1.4 ~ 1.2 ~ 1.0 0.8 0.6 0.4 0.2 0 22 CHAPTER 1 Magnetic Circuits and Magnetic Materials Figure 1.10 Dc magnetization curve for M-5 grain-oriented electrical steel 0.012 in thick. (Armco Inc. ) is shown in Fig. 1.10. The dc magnetization curve neglects the hysteretic nature of the material but clearly displays its nonlinear characteristics. Assume that the core material in Example 1.1 is M-5 electrical steel, which has the dc magne- tization curve of Fig. 1.10. Find the current i required to produce Be = 1 T. II Solution The value of He for Bc = 1 T is read from Fig. 1.10 as He = 11 A. turns/m The mmf drop for the core path is .Y'c = Hclc = 11(0.3) = 3.3 A. turns The mmf drop across the air gap is Bgg 5 x 10-4 .~"g = Hgg = = = 396 A. tums #o 4n" x 10-7 The required current is i = Yc+Yg N 399 = 500 =0.80 A
  • 38. 1.4 AC Excitation 23 Repeat Example 1.7 but find the current i for Bc -- 1.6 T. By what factor does the current have to be increased to result in this factor of 1.6 increase in flux density? Solution The current i can be shown to be 1.302 A. Thus, the current must be increased by a factor of 1.302/0.8 -- 1.63. Because of the dominance of the air-gap reluctance, this is just slightly in excess of the fractional increase in flux density in spite of the fact that the core is beginning to significantly saturate at a flux density of 1.6 T. 1.4 AC EXCITATION In ac power systems, the waveforms of voltage and flux closely approximate sinusoidal functions of time. This section describes the excitation characteristics and losses associated with steady-state ac operation of magnetic materials under such operating conditions. We use as our model a closed-core magnetic circuit, i.e., with no air gap, such as that shown in Fig. 1.1 or the transformer of Fig. 2.4. The magnetic path length is lc, and the cross-sectional area is Ac throughout the length of the core. We further assume a sinusoidal variation of the core flux ~o(t); thus 99(t) -- t~max sin ogt = AcBmaxsin ogt (1.48) where t~max -- amplitude of core flux ~oin webers Bma x = amplitude of flux density Bc in teslas ~o = angular frequency = 2zrf f = frequency in Hz From Eq. 1.27, the voltage induced in the N-turn winding is e(t) -- ogNt~maxcos (ogt) = Emaxcos ogt (1.49) where Emax -" wNt~max = 2zrf NAc Bmax (1.50) In steady-state ac operation, we are usually more interested in the root-mean- square or rms values of voltages and currents than in instantaneous or maximum values. In general, the rms value of a periodic function of time, f(t), of period T is defined as Frms = ~ 9/~ f2(t) dt (1.51)
  • 39. 24 CHAPTER 1 Magnetic Circuits and Magnetic Materials ~o /'V' / I "It I I I~i'!~ (a) (b) Figure 1.11 Excitation phenomena. (a) Voltage, flux, and exciting current" (b) corresponding hysteresis loop. From Eq. 1.51, the rms value of a sine wave can be shown to be 1/ ~/2 times its peak value. Thus the rms value of the induced voltage is 2zr f NAcBmax : ~/27rf NAcBmax (1.52) Erms= ~/~ To produce magnetic flux in the core requires current in the exciting winding known as the exciting current, i~o. 6 The nonlinear magnetic properties of the core re- quire that the waveform of the exciting current differs from the sinusoidal waveform of the flux. A curve of the exciting current as a function of time can be found graphically from the magnetic characteristics of the core material, as illustrated in Fig. 1.1 la. Since Bc and Hc are related to ~oand i~ by known geometric constants, the ac hys- teresis loop of Fig. 1.1 lb has been drawn in terms of ~o= BcAc and is i~0= Hclc/N. Sine waves of induced voltage, e, and flux, ~o,in accordance with Eqs. 1.48 and 1.49, are shown in Fig. 1.11 a. At any given time, the value of i~ corresponding to the given value of flux can be found directly from the hysteresis loop. For example, at time tt the flux is ~ot and • '" Notice that since " at time t" the corresponding values are ~o" and t~. the current is t~, the hysteresis loop is multivalued, it is necessary to be careful to pick the rising-flux values (tp' in the figure) from the rising-flux portion of the hysteresis loop; similarly the falling-flux portion of the hysteresis loop must be selected for the falling-flux values (~o"in the figure). 6Moregenerally,for a systemwithmultiplewindings,the excitingmmfis the net ampere-turnsactingto produce fluxin the magneticcircuit.
  • 40. 11.4 AC Excitation 25 Notice that, because the hysteresis loop "flattens out" due to saturation effects, the waveform of the exciting current is sharply peaked. Its rms value I~0,rmsis defined by Eq. 1.51, where T is the period of a cycle. It is related to the corresponding rms value nc,rms of n c by the relationship /cHc,rms (1.53) I~0,rms= N The ac excitation characteristics of core materials are often described in terms of rms voltamperes rather than a magnetization curve relating B and H. The theory behind this representation can be explained by combining Eqs. 1.52 and 1.53. Thus, from Eqs. 1.52 and 1.53, the rms voltamperes required to excite the core of Fig. 1.1 to a specified flux density is equal to ErmsI~0,rms- ~/27rf NAcBmax lcHrm------~s N -- x/~zrf Bmaxnrms(Aclc) (1.54) In Eq. 1.54, the product Aclc can be seen to be equal to the volume of the core and hence the rms exciting voltamperes required to excite the core with sinusoidal can be seen to be proportional to the frequency of excitation, the core volume and the product of the peak flux density and the rms magnetic field intensity. For a magnetic material of mass density Pc, the mass of the core is AclcPc and the exciting rms voltamperes per unit mass, Pa, can be expressed as ErmsI~o,rms ~/2zr f Pa = = ~ BmaxHrms (1.55) mass Pc Note that, normalized in this fashion, the rms exciting voltamperes can be seen to be a property of the material alone. In addition, note that they depend only on Bmax because Hrmsis a unique function of Bmaxas determined by the shape of the material hysteresis loop at any given frequency f. As a result, the ac excitation requirements for a magnetic material are often supplied by manufacturers in terms of rms voltamperes per unit weight as determined by laboratory tests on closed-core samples of the material. These results are illustrated in Fig. 1.12 for M-5 grain-oriented electrical steel. The exciting current supplies the mmf required to produce the core flux and the power input associated with the energy in the magnetic field in the core. Part of this energy is dissipated as losses and results in heating of the core. The rest appears as reactive power associated with energy storage in the magnetic field. This reactive power is not dissipated in the core; it is cyclically supplied and absorbed by the excitation source. Two loss mechanisms are associated with time-varying fluxes in magnetic ma- terials. The first is ohmic I2R heating, associated with induced currents in the core material. From Faraday's law (Eq. 1.26) we see that time-varying magnetic fields give rise to electric fields. In magnetic materials these electric fields result in induced
  • 41. 2.2 2.0 1.8 1.6 0.8 1.4 t'q 1.2 1.0 E 0.6 0.4 0.2 0 0.001 0.01 0.1 1 10 100 Pa, rms VA/kg 26 CHAPTER 1 Magnetic Circuits and Magnetic Materials Figure 1.12 Exciting rms voltamperes per kilogram at 60 Hz for M-5 grain-oriented electrical steel 0.012 in thick. (Armco Inc.) currents, commonly referred to as eddy currents, which circulate in the core material and oppose changes in flux density in the material. To counteract the correspond- ing demagnetizing effect, the current in the exciting winding must increase. Thus the resultant "dynamic" B-H loop under ac operation is somewhat "fatter" than the hysteresis loop for slowly varying conditions, and this effect increases as the excita- tion frequency is increased. It is for this reason that the characteristics of electrical steels vary with frequency and hence manufacturers typically supply characteristics over the expected operating frequency range of a particular electrical steel. Note for example that the exciting rms voltamperes of Fig. 1.12 are specified at a frequency of 60 Hz. To reduce the effects of eddy currents, magnetic structures are usually built of thin sheets of laminations of the magnetic material. These laminations, which are aligned in the direction of the field lines, are insulated from each other by an oxide layer on their surfaces or by a thin coat of insulating enamel or varnish. This greatly reduces the magnitude of the eddy currents since the layers of insulation interrupt the current paths; the thinner the laminations, the lower the losses. In general, eddy-current loss tends to increase as the square of the excitation frequency and also as the square of the peak flux density. The second loss mechanism is due to the hysteretic nature of magnetic material. In a magnetic circuit like that of Fig. 1.1 or the transformer of Fig. 2.4, a time-varying excitation will cause the magnetic material to undergo a cyclic variation described by a hysteresis loop such as that shown in Fig. 1.13.
  • 42. Bmax Bmax --Hmax 1.4 AC Excitation 27 Hmax H Figure 1.13 Hysteresis loop; hysteresis loss is proportional to the loop area (shaded). Equation 1.45 can be used to calculate the energy input W to the magnetic core of Fig. 1.1 as the material undergoes a single cycle J f(Hclc) W = i~0d~. = --~ (AcN dBc)-- AclcJ" HedBc (1.56) Recognizing that Aclcis the volume of the core and that the integral is the area of the ac hysteresis loop, we see that each time the magnetic material undergoes a cycle, there is a net energy input into the material. This energy is required to move around the magnetic dipoles in the material and is dissipated as heat in the material. Thus for a given flux level, the corresponding hysteresislossesare proportional to the area of the hysteresis loop and to the total volume of material. Since there is an energy loss per cycle, hysteresis power loss is proportional to the frequency of the applied excitation. In general, these losses depend on the metallurgy of the material as well as the flux density and frequency. Information on core loss is typically presented in graphical form. It is plotted in terms of watts per unit weight as a function of flux density; often a family of curves for different frequencies are given. Figure 1.14 shows the core loss Pc for M-5 grain-oriented electrical steel at 60 Hz. Nearly all transformers and certain sections of electric machines use sheet-steel material that has highly favorable directions of magnetization along which the core loss is low and the permeability is high. This material is termed grain-orientedsteel. The reason for this property lies in the atomic structure of a crystal of the silicon-iron
  • 43. 2.2 2.0 1.8 1.6 0.8 1.4 t'q 1.2 1.0 0.6 0.4 0.2 0 o.0001 0.001 0.01 0.] 1 10 Pc,W/kg 28 CHAPTER 1 Magnetic Circuits and Magnetic Materials Figure 1.14 Core loss at 60 Hz in watts per kilogram for M-5 grain-oriented electrical steel 0.012 in thick. (Armco Inc.) alloy, which is a body-centered cube; each cube has an atom at each comer as well as one in the center of the cube. In the cube, the easiest axis of magnetization is the cube edge; the diagonal across the cube face is more difficult, and the diagonal through the cube is the most difficult. By suitable manufacturing techniques most of the crystalline cube edges are aligned in the rolling direction to make it the favorable direction of magnetization. The behavior in this direction is superior in core loss and permeability to nonoriented steels in which the crystals are randomly oriented to produce a material with characteristics which are uniform in all directions. As a result, oriented steels can be operated at higher flux densities than the nonoriented grades. Nonoriented electrical steels are used in applications where the flux does not follow a path which can be oriented with the rolling direction or where low cost is of importance. In these steels the losses are somewhat higher and the permeability is very much lower than in grain-oriented steels. The magnetic core in Fig. 1.15 is made from laminations of M-5 grain-oriented electrical steel. The winding is excited with a 60-Hz voltage to produce a flux density in the steel of B = 1.5 sin wt T, where w = 2zr60 ~ 377 rad/sec. The steel occupies 0.94 of the core cross- sectional area. The mass-density of the steel is 7.65 g/cm3. Find (a) the applied voltage, (b) the peak current, (c) the rms exciting current, and (d) the core loss.
  • 44. 1.4 AC Excitation 29 N= 8 in 10 in Figure 1.15 Laminated steel core with winding for Example 1.8. II Solution a. From Eq. 1.27 the voltage is dq9 dB e= N--~ = N Ac d---- ~ ( 1°m2) = 200 x 4 in2 x 0.94 x x 1.5 x (377 cos (377t)) 39.42 in2 = 274 cos (377t) V b. The magnetic field intensity corresponding to nmax = 1.5 T is given in Fig. 1.10 as gma x = 36 A turns/m. Notice that, as expected, the relative permeability IXr = Bma~/(IxoHmax) = 33,000 at the flux level of 1.5 T is lower than the value of ~r = 72,300 found in Example 1.4 corresponding to a flux level of 1.0 T, yet significantly larger than the value of 2900 corresponding to a flux level of 1.8 T. (,.0m) 1c=(6+6+8+8) in 39"4in =0.71m The peak current is nmaxlc 36(0.71) I = = = 0.13 A N 200 c. The rms current is obtained from the value of Pa of Fig. 1.12 for Bmax = 1.5 T. Pa = 1.5 VA/kg The core volume and weight are Vc = (4 in2)(0.94)(28 in) = 105.5 in3 We = (105.5 in3) 2.54 cm 7.65 g 1.0 ~n 1.0 cm 3 -- 13.2 kg
  • 45. 30 CHAPTER 1 MagneticCircuits and Magnetic Materials The total rms voltamperes and current are Pa = (1.5 VA/kg) (13.2 kg) = 20 VA Pa 20 l~o,rms= Erms = 275(0.707) = 0.10A d. The core-loss density is obtained from Fig. 1.14 as Pc = 1.2 W/kg. The total core loss is Pc = (1.2 W/kg) (13.2 kg) = 16 W Repeat Example 1.8 for a 60-Hz voltage of B = 1.0 sin cot T. Solution a. V=185cos377tV b. I = 0.04A c. I~ = 0.061A d. Pc = 6.7 W 1.5 PERMANENT MAGNETS Figure 1.16a shows the second quadrant of a hysteresis loop for Alnico 5, a typical permanent-magnet material, while Fig. 1.16b shows the second quadrant of a hys- teresis loop for M-5 steel. 7 Notice that the curves are similar in nature. However, the hysteresis loop of Alnico 5 is characterized by a large value of residual flux density or remanent magnetization, Br, (approximately 1.22 T) as well as a large value of coercivity, Hc, (approximately -49 kA/m). The remanent magnetization, Br, corresponds to the flux density which would remain in a closed magnetic structure, such as that of Fig. 1.1, made of this material, if the applied mmf (and hence the magnetic field intensity H) were reduced to zero. However, although the M-5 electrical steel also has a large value of remanent magneti- zation (approximately 1.4 T), it has a much smaller value of coercivity (approximately -6 A/m, smaller by a factor of over 7500). The coercivity Hc corresponds to the value of magnetic field intensity (which is proportional to the mmf) required to reduce the material flux density to zero. The significance of remanent magnetization is that it can produce magnetic flux in a magnetic circuit in the absence of external excitation (such as winding currents). This is a familiar phenomenon to anyone who has afixed notes to a refrigerator with small magnets and is widely used in devices such as loudspeakers and permanent- magnet motors. 7 To obtainthe largest valueof remanent magnetization,the hysteresis loopsof Fig. 1.16are thosewhich would be obtainedif the materialswereexcited by sufficientmmf to ensure that they weredrivenheavily into saturation.This is discussed further in Section 1.6.
  • 46. 1.5 PermanentMagnets 3t Energy product, kJ/m3 B,T Point of Br maximum energy product • 1.0 0.5 ~ Load line for ~"~ ~ ~ Example 1.9 Hc.... "~. < H, kA/m --50 --40 --30 --20 -- 10 0 (a) // B,T 1.5 Br 1.0 0.5 ,J3.8 x 10-5 , ,r Load line for Example 1.9 f Slope = --6.28 x 10-6 Wb/Ao m nc ,~ I "~ I • H, A/m --10 --5 0 H, A/m --6 0 (b) (c) B,T - 4 x 10-5 _ 2 x 10-5 Figure 1.16 (a) Second quadrant of hysteresis loop for Alnico 5; (b) second quadrant of hysteresis loop for M-5 electrical steel; (c) hysteresis loop for M-5 electrical steel expanded for small B. (Armco Inc.)
  • 47. 32 CHAPTER 1 Magnetic Circuits and Magnetic Materials From Fig. 1.16, it would appear that both Alnico 5 and M-5 electrical steel would be useful in producing flux in unexcited magnetic circuits since they both have large values of remanent magnetization. That this is not the case can be best illustrated by an example. EXAMPLE 1.9 As shown in Fig. 1.17, a magnetic circuit consists of a core of high permeability (/x --+ c¢), an air gap of length g = 0.2 cm, and a section of magnetic material of length lm = 1.0 cm. The cross-sectional area of the core and gap is equal to Am -- Ag = 4 cm2. Calculate the flux density Bs in the air gap if the magnetic material is (a) Alnico 5 and (b) M-5 electrical steel. II Solution a. Since the core permeability is assumed infinite, H in the core is negligible. Recognizing that the mmf acting on the magnetic circuit of Fig. 1.17 is zero, we can write .~" = 0 = Hgg -4- nmlm or ., =_ where Hg and Hm are the magnetic field intensities in the air gap and the magnetic material, respectively. Since the flux must be continuous through the magnetic circuit, ~b= AgBg = AmBm or (am) Bg = -~ Bm where Bg and Bm are the magnetic flux densities in the air gap and the magnetic material, respectively. IA ~ Magnetic I,-m xx×,[--- material Im Air gap,--~ -~-g j_ ~ permeability l" i I ..... #o, Area Ag Figure 1.17 Magnetic circuit for Example 1.9.
  • 48. t,5 PermanentMagnets 33 These equations can be solved to yield a linear relationship for Bm in terms of Hm (A~mm) (/m) Bm = --#0 g Hm --- -5/z0 Hm "- -6.28 x 10-6nm To solve for Bm we recognize that for Alnico 5, Bm and Hm are also related by the curve of Fig. 1.16a. Thus this linear relationship, also known as a loadline,can be plotted on Fig. 1.16a and the solution obtained graphically, resulting in Bg = Bm --0.30 T b. The solution for M-5 electrical steel proceeds exactly as in part (a). The load line is the same as that of part (a) because it is determined only by the permeability of the air gap and the geometries of the magnet and the air gap. Hence from Fig. 1.16c Bg = 3.8 × 10-5 T = 0.38 gauss which is much less than the value obtained with Alnico 5. Example 1.9 shows that there is an immense difference between permanent- magnet materials (often referred to as hard magnetic materials) such as Alnico 5 and soft magnetic materials such as M-5 electrical steel. This difference is characterized in large part by the immense difference in their coercivities He. The coercivity can be thought of as a measure of the magnitude of the mmf required to demagnetize the material. As seen from Example 1.9, it is also a measure of the capability of the material to produce flux in a magnetic circuit which includes an air gap. Thus we see that materials which make good permanent magnets are characterized by large values of coercivity He (considerably in excess of 1 kA/m). A useful measure of the capability of permanent-magnet material is known as its maximum energy product. This corresponds to the largest B-H product (B - H)max, which corresponds to a point on the second quadrant of the hysteresis loop. As can be seen from Eq. 1.56, the product of B and H has the dimensions of energy density (joules per cubic meter). We now show that operation of a given permanent-magnet material at this point will result in the smallest volume of that material required to produce a given flux density in an air gap. As a result, choosing a material with the largest available maximum energy product can result in the smallest required magnet volume. In Example 1.9, we found an expression for the flux density in the air gap of the magnetic circuit of Fig. 1.17: Am Bg -- -~g Bm (1.57) We also found that the ratio of the mmf drops across the magnet and the air gap is equal to - 1" Hmlm = -1 (1.58) Hgg
  • 49. 34 CHAPTER 1 Magnetic Circuits and Magnetic Materials Equation 1.58 can be solved for Hg, and the result can be multiplied by #0 to obtain Bg =/z0Hg. Multiplying by Eq. 1.57 yields Bg= /.60 (-- HmBm) gAg ( V°lmag )(-HmBm) = /-60 Volair gap (1.59) or 2 Volair gapBg (1.60) Volmag = /z0(- HmBm) where Volmag is the volume of the magnet, Volair gap is the air-gap volume, and the minus sign arises because, at the operating point of the magnetic circuit, H in the magnet (Hm) is negative. Equation 1.60 is the desired result. It indicates that to achieve a desired flux density in the air gap, the required volume of the magnet can be minimized by operating the magnet at the point of the largest possible value of the B-H product HmBm, i.e., the point of maximum energy product. Furthermore, the larger the value of this product, the smaller the size of the magnet required to produce the desired flux density. Hence the maximum energy product is a useful performance measure for a magnetic material, and it is often found as a tabulated "figure of merit" on data sheets for permanent-magnet materials. Note that Eq. 1.59 appears to indicate that one can achieve an arbitrarily large air-gap flux density simply by reducing the air-gap volume. This is not true in practice because as the flux density in the magnetic circuit increases, a point will be reached at which the magnetic core material will begin to saturate and the assumption of infinite permeability will no longer be valid, thus invalidating the derivation leading to Eq. 1.59. Note also that a curve of constant B-H product is a hyperbola. A set of such hyperbolas for different values of the B-H product is plotted in Fig. 1.16a. From these curves, we see that the maximum energy product for Alnico 5 is 40 kJ/m3 and that this occurs at the point B = 1.0 T and H = -40 kA/m. EXAMPLE 1.10 The magnetic circuit of Fig. 1.17is modifiedsothat the air-gap area is reduced to Ag = 2.0 cm2, as shown in Fig. 1.18. Find the minimum magnet volume required to achieve an air-gap flux density of 0.8 T. II Solution The smallest magnet volume will be achievedwith the magnet operating at its point of maxi- mum energy product, as shown in Fig. 1.16a. At this operating point, Bm= 1.0 T and Hm -- -40 kMm.
  • 50. 1.6 Application of PermanentMagnet Materials 35 T Im 3_ g = 0.2 cm r gap, permeability/zo, ea Ag -- 2 cm2 Figure 1.18 Magnetic circuit for Example 1.10. Thus from Eq. 1.57, and from Eq. 1.58 Am -- Ag -~m =2cm 2 ~.0 =l.6cm 2 lm --- --g Hg = --g ( ) = -0.2cm (47r x 10-7)(-40 x 103) = 3.18 cm Thus the minimum magnet volume is equal to 1.6 cm2 × 3.18 cm = 5.09 cm3. ~ractice Problem 1.: Repeat Example 1.10 assuming the air-gap area is further reduced to Ag = 1.8 cm2 and that the desired air-gap flux density is 0.6 T. Solution Minimum magnet volume = 2.58 cm3. 1.6 APPLICATION OF PERMANENT MAGNET MATERIALS Examples 1.9 and 1.10 consider the operation of permanent magnetic materials under the assumption that the operating point can be determined simply from a knowledge of the geometry of the magnetic circuit and the properties of the various magnetic
  • 51. 36 CHAPTER 1 Magnetic Circuits and Magnetic Materials i --------- neodymium-iron-boron ............ Alnico 5 samarium-cobalt .... Alnico 8 ........... ~ ~- -- Ceramic 7 m f I 1 / .J J J L 1.5 1.4 1.3 1.2 // ..............................1.1 ; 1.0 0 "f 0.9 ,4..', , - 0.8 ~, o.7 /i / i o.6 • i 0.5 j , ...-:" ./ t'i J i , 0.4 ....... •--~" 0.3 /" ......................................... .E tl o / ...................[:~i ~ 0.2 .............. [ ..................... ' .................... !........ ,-5 ,' 0, --1000 --900 --800 --700 --600 --500 --400 --300 --200 --100 0 H, kA/m Figure 1.19 Magnetization curves for common permanent-magnet materials. B,T materials involved. In fact, the situation is more complex. 8 This section will expand upon these issues. Figure 1.19 shows the magnetization characteristics for a few common permanent magnet materials. Alnico 5 is a widely used alloy of iron, nickel, aluminum, and cobalt, originally discovered in 1931. It has a relatively large residual flux density. Alnico 8 has a lower residual flux density and a higher coercivity than Alnico 5. Hence, it is less subject to demagnetization than Alnico 5. Disadvantages of the Alnico materials are their relatively low coercivity and their mechanical brittleness. Ceramic permanent magnet materials (also known as ferrite magnets) are made from iron-oxide and barium- or strontium-carbonate powders and have lower residual flux densities than Alnico materials but significantly higher coercivities. As a result, they are much less prone to demagnetization. One such material, Ceramic 7, is shown in Fig. 1.19, where its magnetization characteristic is almost a straight line. Ceramic magnets have good mechanical characteristics and are inexpensive to manufacture; as a result, they are the widely used in many permanent magnet applications. 8 For a further discussion of permanent magnets and their application, see E Campbell, Permanent Magnet Materials and Their Application, Cambridge University Press, 1994; R. J. Parker, Advances in Permanent Magnetism, John Wiley & Sons, 1990; A. Bosak, Permanent-Magnet DC Linear Motors, Clarendon Press.Oxford, 1996; G. R. Slemon and A. Straughen, Electric Machines, Addison-Wesley, 1980, Secs 1.20-1.25; and T. J. E. Miller, Brushless Permanent-Magnet and Reluctance Motor Drives, Clarendon Press.Oxford, 1989, Chapter 3.
  • 52. 1,6 Application of Permanent Magnet Materials 37 Samarium-cobalt represents a significant advance in permanent magnet technol- ogy which began in the 1960s with the discovery of rare earth permanent magnet materials. From Fig. 1.19 it can be seen to have a high residual flux density such as is found with the Alnico materials, while at the same time having a much higher coer- civity and maximum energy product. The newest of the rare earth magnetic materials is the neodymium-iron-boron material. It features even larger residual flux density, coercivity, and maximum energy product than does samarium-cobalt. Consider the magnetic circuit of Fig. 1.20. This includes a section of hard mag- netic material in a core of highly permeable soft magnetic material as well as an N-turn excitation winding. With reference to Fig. 1.21, we assume that the hard ~iiiiiiiiiiiiii!ii!~!i~!!i!i:~ii~i~!i!iiiiiii~!~ii~/iii~!~i~!~iii~i~i~iiii~iiii~ii~i~i~i~i~i!iiiiiii~Ji~ii~iii~iii!iii~ ii!ii~iii!~i~i~iii!i~iiiii~iiii!iiC~iiiii~ii~ii~iii!~iii!iiii~i~iiiiii!iii!i!iiiiiii!i~iiii~iii!iiiiiiiiiiii!ii!iiiiiiiii~iiii~ii!~ ° lm magnetic Nturns ~ material o Figure 1.20 Magnetic circuit including both a permanent magnet and an excitation winding. nmax Br M i n ~ (d) f / ! / (e)I B,T ecoilline (f) / r(a) (b) H(d) 0 Hmax H, kA/m i(d) imax i, A Figure 1.21 Portion of a B-H characteristic showing a minor loop and a recoil line.
  • 53. 38 CHAPTER 1 Magnetic Circuits and Magnetic Materials magnetic material is initially unmagnetized (corresponding to point a of the figure) and consider what happens as current is applied to the excitation winding. Because the core is assumed to be of infinite permeability, the horizontal axis of Fig. 1.21 can be considered to be both a measure of the applied current i = Hlm/N as well as a measure of H in the magnetic material. As the current i is increased to its maximum value, the B-H trajectory rises from point a in Fig. 1.21 toward its maximum value at point b. To fully magnetize the material, we assume that the current has been increased to a value/max sufficiently large that the material has been driven well into saturation at point b. When the current is then decreased to zero, the B-H characteristic will begin to form a hysteresis loop, arriving at point c at zero current. At point c, notice that H in the material is zero but B is at its remanent value Br. As the current then goes negative, the B-H characteristic continues to trace out a hysteresis loop. In Fig. 1.21, this is seen as the trajectory between points c and d. If the current is then maintained at the value -i (d),the operating point of the magnet will be that of point d. Note that, as in Example 1.9, this same operating point would be reached if the material were to start at point c and, with the excitation held at zero, an air gap of length g = lm(Ag/Am)(-lzoH(d)/B (d)) were then inserted in the core. Should the current then be made more negative, the trajectory would continue tracing out the hysteresis loop toward point e. However, if instead the current is returned to zero, the trajectory does not in general retrace the hysteresis loop toward point c. Rather it begins to trace out a minor hysteresis loop, reaching point f when the current reaches zero. If the current is then varied between zero and --i (d), the B-H characteristic will trace out the minor loop as shown. As can be seen from Fig. 1.21, the B-H trajectory between points d and fcan be represented by a straight line, known as the recoil line. The slope of this line is called the recoil permeability/ZR. We see that once this material has been demagnetized to point d, the effective remanent magnetization of the magnetic material is that of point f which is less than the remanent magnetization Br which would be expected based on the hysteresis loop. Note that should the demagnetization be increased past point d, for example, to point e of Fig. 1.2 l, a new minor loop will be created, with a new recoil line and recoil permeability. The demagnetization effects of negative excitation which have just been discussed are equivalent to those of an air gap in the magnetic circuit. For example, clearly the magnetic circuit of Fig. 1.20 could be used as a system to magnetize hard magnetic materials. The process would simply require that a large excitation be applied to the winding and then reduced to zero, leaving the material at a remanent magnetization Br (point c in Fig. 1.21). Following this magnetization process, if the material were removed from the core, this would be equivalent to opening a large air gap in the magnetic circuit, demagnetizing the material in a fashion similar to that seen in Example 1.9. At this point, the magnet has been effectively weakened, since if it were again inserted in the magnetic core, it would follow a recoil line and return to a remanent magnetization somewhat less than Br. As a result, hard magnetic materials, such as the Alnico ma- terials of Fig. 1.19, often do not operate stably in situations with varying mmf and