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Swami Keshvanand Institute of technology, Management
and Gramothan, Jaipur
Kota Super Thermal Power Station.
Submitted to: Submitted by:
Astha Gupta
(19ESKEE039)
Electrical
Engg.
Overview:
 Introduction.
 Installed Capacity.
 Technical Layout.
 Main Parts Of KSTPS.
 Principle.
INTRODUCTION
• A thermal power station is a power plant in which heat
energy is convert to electrical power.
• Kota super thermal plant station (KSTPS) was established
in 1983.
• Total generation capacity of KSTPS is 1240 MW.
• It is located at the left bank of the CHAMBAL River at the
upstream of KOTA BAIRAJ.
• Bituminous Coal is used as fuel.
• Calorific value of coal is 3,300 k.cal/Kg.
• Coal India Limited supplies coal to KSTPS.
INSTALLED CAPACITY
Stage Unit Number Installed
Capacity (MW)
Date of
Commissioning
Status
Stage I 1 110 January 1983 Running
Stage I 2 110 July 1983 Running
Stage II 3 210 September 1988 Running
Stage II 4 210 May 1989 Running
Stage III 5 210 March 1994 Running
Stage IV 6 195 July 2003 Running
Stage V 7 195 May 2009 Running
GENERAL LAYOUT OF KSTPS
MAIN PARTS OF KSTPS
Coal Handling Plant.
 Boiler.
 Ash Handling Plant.
 Steam Turbine.
 Electricity Generator.
 Cooling System.
 Transformer.
 Control Panel.
COAL HANDLING PLANT
Coal handling plant section:
1. Wagon Unloading System.
2. Crushing System.
3. Conveying System.
1. Wagon Unloading System
o Unload the coal from wagon to
hopper with the help of wagon
Tripler.
o Hopper allows to pass coal
pieces < 200 mm.
o From hopper coal fall on
vibrator which is supported by
roller.
2. Crushing System
o CRUSHER HOUSE:-
It consists of crusher
which are used to crush the coal to
20 mm size.
o Two types-
 Primary crusher
• Rail crusher
• Rotary crusher
 Secondary crusher
3. Conveying System
o Belt are used to convey coal from
coal handling plant to furnace.
o Specification:-
• Belt width : 1400 mm
• Speed : 2.2 m/sec
• Total installed power : 360 kw
• Capacity : 1350/750 ton/hr
• No. of conveyor : 38
BOILER
 It is a closed vessel in which water under pressure is converted
into steam.
 Hot water or steam used to transfer heat to a process.
 A boiler is always designed to absorb maximum amount of heat
released in process of combustion.
 Furnace: It is primary part of boiler where the fuel is burnt to
liberate the heat energy.
Chemical
Energy of fuel
Thermal Energy
by combustion
SUPER HEATER
 Super heater consists group of tubes.
 The tubes are heated by the heat of combustion gases during
their passage from furnace to chimney, so the temperature
increased.
 Super heater remove the moisture from the steam leaving from
the boiler tubes
STEAM TURBINE
 It is a machine in which a shaft is rotated
steadily by reaction of steam, air upon
blades of a wheel.
 When steam is used then it is called steam
turbine.
 It work on Modified Rankine cycle
Kinetic
Energy
Mechanical
Energy
ECONOMIZER
 Economizer is a device which
capture the waste heat from
boiler fuel gases and transfer
it to the boiler feedwater.
 This raises the temperature of
the boiler feedwater.
 It increases the 10-12%
efficiency of the plant.
GENERATOR
 An electrical generator is a
machine which converts
mechanical energy into electrical
energy through electro
mechanical energy conversion.
 The generator is driven by directly
coupled steam turbine at a speed
of 3000 r.p.m.
Mechanical
Energy
Electrical
Energy
WATER TREATMENT PLANT
 Pressure filter removes undisclosed
impurities from raw water.
 Carbon filter removes excess chlorine
from clarified water.
 D.M. plant removes dissolved impurities
from clarified water.
 Conductivity, pH & silica content of this
water must be checked time to time.
 D.M. water must be in the ratio of 1:8
ASH HANDLING PLANT
 In thermal plants 25% is
furnace bottom ash and 75%
is pulverized fuel ash.
 Electrostatic precipitator is
used in ash handling plant to
remove fly ash.

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KSTPS: Kota Super Thermal Power Station

  • 1. Swami Keshvanand Institute of technology, Management and Gramothan, Jaipur Kota Super Thermal Power Station. Submitted to: Submitted by: Astha Gupta (19ESKEE039) Electrical Engg.
  • 2. Overview:  Introduction.  Installed Capacity.  Technical Layout.  Main Parts Of KSTPS.  Principle.
  • 3. INTRODUCTION • A thermal power station is a power plant in which heat energy is convert to electrical power. • Kota super thermal plant station (KSTPS) was established in 1983. • Total generation capacity of KSTPS is 1240 MW. • It is located at the left bank of the CHAMBAL River at the upstream of KOTA BAIRAJ. • Bituminous Coal is used as fuel. • Calorific value of coal is 3,300 k.cal/Kg. • Coal India Limited supplies coal to KSTPS.
  • 4. INSTALLED CAPACITY Stage Unit Number Installed Capacity (MW) Date of Commissioning Status Stage I 1 110 January 1983 Running Stage I 2 110 July 1983 Running Stage II 3 210 September 1988 Running Stage II 4 210 May 1989 Running Stage III 5 210 March 1994 Running Stage IV 6 195 July 2003 Running Stage V 7 195 May 2009 Running
  • 6. MAIN PARTS OF KSTPS Coal Handling Plant.  Boiler.  Ash Handling Plant.  Steam Turbine.  Electricity Generator.  Cooling System.  Transformer.  Control Panel.
  • 7. COAL HANDLING PLANT Coal handling plant section: 1. Wagon Unloading System. 2. Crushing System. 3. Conveying System.
  • 8. 1. Wagon Unloading System o Unload the coal from wagon to hopper with the help of wagon Tripler. o Hopper allows to pass coal pieces < 200 mm. o From hopper coal fall on vibrator which is supported by roller.
  • 9. 2. Crushing System o CRUSHER HOUSE:- It consists of crusher which are used to crush the coal to 20 mm size. o Two types-  Primary crusher • Rail crusher • Rotary crusher  Secondary crusher
  • 10. 3. Conveying System o Belt are used to convey coal from coal handling plant to furnace. o Specification:- • Belt width : 1400 mm • Speed : 2.2 m/sec • Total installed power : 360 kw • Capacity : 1350/750 ton/hr • No. of conveyor : 38
  • 11. BOILER  It is a closed vessel in which water under pressure is converted into steam.  Hot water or steam used to transfer heat to a process.  A boiler is always designed to absorb maximum amount of heat released in process of combustion.  Furnace: It is primary part of boiler where the fuel is burnt to liberate the heat energy. Chemical Energy of fuel Thermal Energy by combustion
  • 12. SUPER HEATER  Super heater consists group of tubes.  The tubes are heated by the heat of combustion gases during their passage from furnace to chimney, so the temperature increased.  Super heater remove the moisture from the steam leaving from the boiler tubes
  • 13. STEAM TURBINE  It is a machine in which a shaft is rotated steadily by reaction of steam, air upon blades of a wheel.  When steam is used then it is called steam turbine.  It work on Modified Rankine cycle Kinetic Energy Mechanical Energy
  • 14. ECONOMIZER  Economizer is a device which capture the waste heat from boiler fuel gases and transfer it to the boiler feedwater.  This raises the temperature of the boiler feedwater.  It increases the 10-12% efficiency of the plant.
  • 15. GENERATOR  An electrical generator is a machine which converts mechanical energy into electrical energy through electro mechanical energy conversion.  The generator is driven by directly coupled steam turbine at a speed of 3000 r.p.m. Mechanical Energy Electrical Energy
  • 16. WATER TREATMENT PLANT  Pressure filter removes undisclosed impurities from raw water.  Carbon filter removes excess chlorine from clarified water.  D.M. plant removes dissolved impurities from clarified water.  Conductivity, pH & silica content of this water must be checked time to time.  D.M. water must be in the ratio of 1:8
  • 17. ASH HANDLING PLANT  In thermal plants 25% is furnace bottom ash and 75% is pulverized fuel ash.  Electrostatic precipitator is used in ash handling plant to remove fly ash.