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1. Dear students get fully solved assignments
Send your semester & Specialization name to our mail id :
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ASSIGNMENT
Course Code: MS-57
Course Title: Maintenance Management
Assignment Code: 57/TMA/SEM-II/2014
Coverage: All Blocks
Note: Attempt all the questions and submit this assignment on or before 31st October, 2014 to the
coordinator of your study centre.
Q.1 How can maintenance affect the life cycle profits of any equipment and plant?
Answer: - Maintenance affect the life cycle profits of any equipment and plant:- Many industrial
professionals have pondered applying life cycle cost principles as a means of lowering costs and
improving performance over the life of the equipment. Few have actually implemented a
comprehensive and sustained process for achieving it.
Most agree that applying life cycle cost principles will improve long-term performance of the assets
being developed. But, project engineers are typically
Q.2. What is the importance of maintenance budgeting? Give the advantages of Zero Based Budget.
Answer: - Importance of maintenance budgeting:- The budget of a maintenance department should
consist of at least four headings: labor, materials, tools and resources and contracted services. Of
course, there may be subheadings, other divisions, etc, but divide it into these four can be simple and
practical.
1. MANPOWER
2. Personnel costs are the sum of five concepts:
The annual fixed gross amount received by each department workers
Bonuses, overtime and amounts collected availability to work or receive calls (checkpoints)
Staff costs associated with labor, as staff transport to the plant (in some countries and areas
that cost is paid by the employer) the
Q.3. Why do you need performance measurements for a process? Discuss a suitable measurement
framework for quality maintenance.
Answer: - Need performance measurements for a process:- Performance measurement improves the
management and delivery of products and services. A recent opinion poll asked a group of adults what
they thought the Federal government's top priority should be. Almost half wanted emphasis put on
better management. In a world of diminishing resources, improving management of programs and
services is critical.
Performance measurement improves communications internally among employees, as well as externally
between the organization and as customers and stakeholders. The emphasis on measuring and
improving performance (i.e., "results- oriented
Q.4. “RCM methodology focuses on the maintenance of functions rather than the equipment per se”.
Comment. .
Answer:- Reliability Centered Maintenance (RCM) analysis provides a structured framework for
analyzing the functions and potential failures for a physical asset (such as an airplane, a manufacturing
production line, etc.) with a focus on preserving system functions, rather than preserving equipment.
RCM is used to develop scheduled maintenance plans that will provide an acceptable level of
operability, with an acceptable level of risk, in an efficient and cost-effective manner.
According to the SAE JA1011 standard, which describes the minimum criteria that a process must
comply with to be called "RCM," a Reliability Centered Maintenance Process answers the following
seven questions:
Q.5. Write short notes on
a) Terotechnology
b) ‘Vital Few vs. Trivial Many’ and Pareto Chart
Answer: - a) Terotechnology:- Terotechnology is the technology of installation, commissioning,
maintenance, replacement and removal of plant machinery and equipment, of feed-back to operation
and design thereof, and to related subjects and practices.
3. Terotechnology is the maintenance of assets in optimal manner. It is the combination of management,
financial, engineering, and other
b) ‘Vital Few vs Trivial Many’ and Pareto Chart:- A Pareto diagram can help you decide which
improvement efforts to make first by Melissa G. Hartman
Pareto diagrams graphically depict categorical data. A Pareto diagram is a bar graph, and each bar
represents a category. The bars are rank ordered in descending order from left to right. The bar on the
left represents the category with the greatest value, and the bar on the right the category with the least
value. The tallest bar is always on the left and the shortest on the right.
Pareto diagrams are based on the principle of separating the vital few from the trivial many. This Pareto
principle was developed by Joseph Juran, based
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