The document summarizes a presentation about general industrial engineering processes including performing time studies, calculating miles per hour, simulating facility performance, and developing recommendations. It includes examples of validating IE time study and travel data against RedPrairie data, simulating facility performance based on updated time movement unit values, and recommendations around battery change labor costs across multiple facilities that could save 66% annually.

1. Work Experience:
RedPrairie &
Presentation to Ops
Zach Myers
6/20/2012

2. General IE Process
• Perform Time Studies
o Enter TMU Values into RedPraire
o Validate – Time study
• Calculate Miles per Hour
o Old – H-Travel Studies
o Beta – Calculate using RedPrairie
• Simulate Facility’s Performance
• Develop Recommendations
• Present to Management
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3. Validate IE Time Study Data
IE Data (w/ pace rating) RedPrairie Data
% Difference
Date IE Function Hours Units UPH Hours Units UPH
(UPH)
6/2/2012 Zach Picking 1.18 45 38.14 1.20 45 37.50 1.7%
6/5/2012 Jamie Picking 1.96 89 45.41 2.00 89 44.50 2.0%
6/7/2012 Eric Picking 2.40 105 43.75 3.10 110 35.48 18.9%
18.9%
Difference
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4. Validate IE H-Travel Data
IE Data RedPrairie Data
Travel % Difference
Date IE Function Feet (Wheel) MPH Feet (System) MPH
Minutes (MPH)
5/4/2012 Peter H-Travel 10 5000 5.68 5400 6.14 8.00%
5/20/2012 Sarah H-Travel 25 20000 9.09 21000 9.55 5.00%
6/4/2012 Matt H-Travel 15 8000 6.06 8500 6.44 6.25%
RedPrairie
normally gives
more distance
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5. Simulate Facility’s Performance
TMU Value Min per Unit 2011 Volume Goal Hours
Unload Dishwashers (2009 Studies) 625 0.375 72000 450
Unload Dishwashers (2012 Studies) 597 0.358 72000 430
2011 Year 2011 Year 2011 Year Simulated 2011 Simulated 2011
Goal Hrs Direct Hrs Performance Goal Hrs Performance
Unload Dishwasher 500 450 111% 430 96%
Unload TVs 100 72 139% 75 104%
Direct Put Laundry 700 630 111% 600 95%
Direct Put Fridges 300 260 115% 220 85%
Put-Away Ranges 400 310 129% 315 102%
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6. Network Racetrack – TMU Values
Stockton
Columbus
Olive Branch
NEW
Olive Branch
OLD Pendergrass
Jacksonville Ontario
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7. Battery Change Annual Labor
Cost Recommendation
% Hours - Battery Change
6%
5% % Hours - Battery Labor Cost - Labor Cost -
Change Before* After*
Jax 2% $ 4,800.00 $ 2,400.00
4% Pen 5% $ 10,000.00 $ 2,000.00
Ont 1% $ 1,600.00 $ 1,600.00
Sto 2% $ 3,600.00 $ 1,800.00
3%
Col 4% $ 12,000.00 $ 3,000.00
$ 32,000.00 $ 10,800.00
2% *Loaded Wage Rate of
66% Savings
$20/hour
1%
0%
Jax Pen Ont Sto Col
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