An Overview of Wind Farm Operations – A White Paper by Vertoda




Copyright © Sykoinia Limited 2010         1
An Overview of Wind Farm Operations – A White Paper by Vertoda




Copyright © Sykoinia Limited 2010         2
An Overview of Wind Farm Operations – A White Paper by Vertoda




                Please Read before reading this White Paper
This white paper is not distributed under a GPL license. Use of this white paper is subject to the
following terms:

       This white paper is copyrighted by Sykoinia Limited. Copyright © Sykoinia Limited
        2010. All Rights Reserved.
       You may create a printed copy of this white paper solely for your own personal use.
       Conversion to other formats is allowed as long as the actual content is not altered or
        edited in any way.
       You shall not publish or distribute this white paper in any form or on any media, except
        if you distribute the documentation in a manner similar to how Sykoinia Limited
        disseminates it (that is, electronically for download on a Web site with the software) or
        on a CD-ROM or similar medium, provided however that the white paper is
        disseminated together with the software on the same medium.
       Any other use, such as any dissemination of printed copies or use of this white paper, in
        whole or in part, in another publication, requires the prior written consent from an
        authorised representative of Sykoinia Limited.
       Sykoinia Limited reserves any and all rights to this white paper not expressly granted
        above.

For more information on the terms of this license or if you are interested in doing a translation,
please contact us at info@vertoda.com.

If you find a typographical error in this white paper or if you have thought of a way to make this
white paper better please contact us at info@vertoda.com.

Please note that this white paper is for informational purposes. Sykoinia Limited accepts no
responsibility for any loss due to the use of this white paper.

If you have any comments please email us at info@vertoda.com with your feedback.




Copyright © Sykoinia Limited 2010                3
An Overview of Wind Farm Operations – A White Paper by Vertoda




                                        Abstract

Wind Farms are a key component of Clean Energy. This paper outlines how Wind Farms work
and the data requirements and management systems required by Wind Farm operators.




Copyright © Sykoinia Limited 2010          4
An Overview of Wind Farm Operations – A White Paper by Vertoda




Table of Contents

Table of Contents....................................................................................................................................5

Glossary................................................................................................................................................... 7

1.     Introduction ....................................................................................................................................8

2. Wind Turbines ..................................................................................................................................... 9

3. Transmission of Electricity ................................................................................................................10

4. Data Acquisition & Management Systems........................................................................................12




Copyright © Sykoinia Limited 2010                                            5
An Overview of Wind Farm Operations – A White Paper by Vertoda




Copyright © Sykoinia Limited 2010         6
An Overview of Wind Farm Operations – A White Paper by Vertoda




Glossary

O&M                                           Operations and Maintenance

OLE                                           Object Linking And Embedding

OPC                                           OLE For Process Control

SCADA                                         Supervisory Control And Data Acquisition




Copyright © Sykoinia Limited 2010         7
An Overview of Wind Farm Operations – A White Paper by Vertoda




    1. Introduction

This White Paper outlines the operations of Wind Farms and how the energy generated by Wind
Farms is transmitted to the electricity grid. The data produced and the management systems
required by Wind Farms is also considered.




Figure 1: A Wind Farm




Copyright © Sykoinia Limited 2010            8
An Overview of Wind Farm Operations – A White Paper by Vertoda




    2. Wind Turbines
A wind turbine uses wind to create energy. Wind causes the blades of the turbine to rotate.
A more scientific interpretation is that the kinetic energy in the wind is captured by these
blades. These blades in turn are connected to a rotor which is connected to a shaft. The
shaft spins a generator to create electricity.

Despite its name, the turbine is only one component of a wind turbine machine. The
blades/propellers are the turbine component. The machines also have a gearbox that turns
the slow rotation of the propellers into a faster rotation for powering the electricity
generator. This is the final key component of a Wind Turbine and is an electromagnetic
device that converts kinetic energy into electricity. Sometimes a generator is described as
an electric motor running in reverse as a copper coil is being moved inside a magnetic field
to generate electricity. A key point here is that energy is not being created. Rather it is being
transferred from one medium to another.

The larger the rotor blades, the more energy is captured. Similarly, the taller the machine
the more energy is captured as wind speed is much faster when it is clear of obstructions. It
is for this reason that Wind Farm location is critically important. Site surveys to determine
the appropriateness of a location and the number of turbines required are carried out
before a decision to select a particular location is made.

From a commercial perspective, the turbines in a Wind Farm are manufacturers by only one
vendor. While a Wind Farm operator may have different manufacturers in different farms
only a single manufacturer’s turbines will be present in any one farm. The most well known
manufacturers in the Wind Turbine space are the Vestas from Denmark
(http://www.vestas.com), Enercon from Germany (http://www.enercon.de), Siemens
(http://www.energy.siemens.com) and Nordex also from Germany (http://www.nordex-
online.com).




Copyright © Sykoinia Limited 2010               9
An Overview of Wind Farm Operations – A White Paper by Vertoda




   3. Transmission of Electricity
Once a Wind Turbine generates electricity, this electricity must be transferred to the
electricity grid. Typically, a Wind Turbine is connected by powerlines to a collector
substation. This substation converts the power generated by the wind turbine and converts
it to a higher voltage for the electricity distribution system (the grid) using a transformer.
This ensures that wind power is delivered at a consistent voltage. Another consideration is
that there is less loss of power at higher voltages. The substation is then connected to the
main transmission grid.

Substations are managed by a SCADA system and will also have a power quality meter and
mimic panel to display the state of the circuits. O&M support of both the turbines and the
substation is carried out by the manufacturer.



Figure 2: A Collector Substation in Ireland




Copyright © Sykoinia Limited 2010             10
An Overview of Wind Farm Operations – A White Paper by Vertoda




Figure 3: Transmitting from the Wind Farm to the Distribution Grid




Copyright © Sykoinia Limited 2010                   11
An Overview of Wind Farm Operations – A White Paper by Vertoda




    4. Data Acquisition & Management Systems
An individual wind turbine is a complex piece of machinery that needs to be managed by its
owners for two key reasons: its operational efficiency and the measurement of the energy
and hence revenue being generated by the equipment. There are a number of challenges
that Wind Farm operators must meet to achieve these goals.

As noted, an individual wind farm may consist of a number of wind turbines but, in general,
the turbines in a given wind farm come from the same manufacturers. If an operator has
more than one wind farm, however, they may find themselves in the situation where they
have to manage turbines from different manufacturers. Individual wind farms are managed
by the turbine manufacturers’ SCADA system offering (SCADA stands for Supervisory Control
And Data Acquisition). SCADA systems are powerful systems that supervise the operation of
the wind turbines and the wind farm as a whole. Through the use of the SCADA system,
operators can assess how much energy a farm is producing and hence how much revenue
they are generating.

This situation is complicated where there are wind farms with multiple manufacturers as
operators as they then have a situation where they have a SCADA system for each
manufacturer. In a worst case scenario, operators may have to manually add up the output
of each SCADA system to ascertain the revenue figures. Some SuperSCADA systems have
been developed where turbines from multiple manufacturers and hence multiple wind
farms can be managed. One such system has been developed by the Technical University of
Denmark – see http://tinyurl.com/no2ezs and http://tinyurl.com/mu8269 for more details.

SuperSCADA systems offer one solution to the problem of managing several wind farms
with multiple wind turbine manufacturers but Vertoda can offer another solution. Vertoda
can aggregate the data produced by different vendors’ SCADA systems and
can present maintenance, energy production and revenue information in a unified fashion.
Vertoda provides a central data repository for the data generated by wind farms and makes
this information available in a timely fashion to the rest of the Wind Farm operator’s IT
systems and software. Users can then view this data from both fixed and mobile devices.

A key metric of wind turbine performance is its availability. Unfortunately for operators,
different vendors have different ways of calculating availability. Unsurprisingly, given their
complexity, wind turbines can be temperamental. A typical service agreement would
be 97% availability for 50 weeks of the year with 2 weeks set aside for maintenance, 1 week
every 6 months is standard. This is key data regarding wind turbine performance but can be
difficult to obtain. Using Vertoda enables a wind farm operator to assess the availability
performance of their wind farms at a high level and at an individual turbine level. Revenue is
lost when a turbine is unavailable so without this data accountable losses are not accrued
correctly and operators can’t quantify how manufacturers are performing.

Copyright © Sykoinia Limited 2010             12
An Overview of Wind Farm Operations – A White Paper by Vertoda



In addition to availability, the other key metrics for assessing wind turbine performance are
production and wind speed. These metrics can be viewed as interdependent. For example, if
a wind turbine is unavailable during a period of high wind speed operators lose more
revenue than during a time of low wind speed. Metrics therefore need to be correlated and
Business Intelligence is required for assessing operational performance using the Vertoda
Framework.

Typically, a wind turbine is exposed through a firewall and has an IP Address and port that
can be accessed. To access a wind turbine, its OPC interface needs to be opened by the
manufacturer, usually for an extra fee (OPC stands for OLE for Process Control, OLE in turn
stands for Object Linking and Embedding.). We previously discussed how Vertoda can read
output from OPC Servers. OPC hardware exists at the hardware level. Without access to an
OPC interface, the only route to accessing a wind turbine’s data is through its
manufacturer’s SCADA system. Vertoda can make wind turbine data available by accessing
either the SCADA system or the OPC interface.

Access to the OPC interface determines the real-time availability of data. If an operator
elects not to open the OPC interfaces for their turbines, real-time data is unavailable. It can
take between 6 and 24 hours for performance data to be made available without access
using OPC as data is collected for SCADA systems only once a day.

There is a potential alternative here as some wind turbines can send email and SMS text
messages. The Vertoda Framework can access, centralise and parse these messages
and publish them on Desktop, Web and Mobile User Interfaces. This would be a richer
presentation than is possible with an email or SMS client and enables real-time data without
an OPC interface.




Copyright © Sykoinia Limited 2010              13

Vertoda wind farmoperations

  • 1.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Copyright © Sykoinia Limited 2010 1
  • 2.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Copyright © Sykoinia Limited 2010 2
  • 3.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Please Read before reading this White Paper This white paper is not distributed under a GPL license. Use of this white paper is subject to the following terms:  This white paper is copyrighted by Sykoinia Limited. Copyright © Sykoinia Limited 2010. All Rights Reserved.  You may create a printed copy of this white paper solely for your own personal use.  Conversion to other formats is allowed as long as the actual content is not altered or edited in any way.  You shall not publish or distribute this white paper in any form or on any media, except if you distribute the documentation in a manner similar to how Sykoinia Limited disseminates it (that is, electronically for download on a Web site with the software) or on a CD-ROM or similar medium, provided however that the white paper is disseminated together with the software on the same medium.  Any other use, such as any dissemination of printed copies or use of this white paper, in whole or in part, in another publication, requires the prior written consent from an authorised representative of Sykoinia Limited.  Sykoinia Limited reserves any and all rights to this white paper not expressly granted above. For more information on the terms of this license or if you are interested in doing a translation, please contact us at info@vertoda.com. If you find a typographical error in this white paper or if you have thought of a way to make this white paper better please contact us at info@vertoda.com. Please note that this white paper is for informational purposes. Sykoinia Limited accepts no responsibility for any loss due to the use of this white paper. If you have any comments please email us at info@vertoda.com with your feedback. Copyright © Sykoinia Limited 2010 3
  • 4.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Abstract Wind Farms are a key component of Clean Energy. This paper outlines how Wind Farms work and the data requirements and management systems required by Wind Farm operators. Copyright © Sykoinia Limited 2010 4
  • 5.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Table of Contents Table of Contents....................................................................................................................................5 Glossary................................................................................................................................................... 7 1. Introduction ....................................................................................................................................8 2. Wind Turbines ..................................................................................................................................... 9 3. Transmission of Electricity ................................................................................................................10 4. Data Acquisition & Management Systems........................................................................................12 Copyright © Sykoinia Limited 2010 5
  • 6.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Copyright © Sykoinia Limited 2010 6
  • 7.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Glossary O&M Operations and Maintenance OLE Object Linking And Embedding OPC OLE For Process Control SCADA Supervisory Control And Data Acquisition Copyright © Sykoinia Limited 2010 7
  • 8.
    An Overview ofWind Farm Operations – A White Paper by Vertoda 1. Introduction This White Paper outlines the operations of Wind Farms and how the energy generated by Wind Farms is transmitted to the electricity grid. The data produced and the management systems required by Wind Farms is also considered. Figure 1: A Wind Farm Copyright © Sykoinia Limited 2010 8
  • 9.
    An Overview ofWind Farm Operations – A White Paper by Vertoda 2. Wind Turbines A wind turbine uses wind to create energy. Wind causes the blades of the turbine to rotate. A more scientific interpretation is that the kinetic energy in the wind is captured by these blades. These blades in turn are connected to a rotor which is connected to a shaft. The shaft spins a generator to create electricity. Despite its name, the turbine is only one component of a wind turbine machine. The blades/propellers are the turbine component. The machines also have a gearbox that turns the slow rotation of the propellers into a faster rotation for powering the electricity generator. This is the final key component of a Wind Turbine and is an electromagnetic device that converts kinetic energy into electricity. Sometimes a generator is described as an electric motor running in reverse as a copper coil is being moved inside a magnetic field to generate electricity. A key point here is that energy is not being created. Rather it is being transferred from one medium to another. The larger the rotor blades, the more energy is captured. Similarly, the taller the machine the more energy is captured as wind speed is much faster when it is clear of obstructions. It is for this reason that Wind Farm location is critically important. Site surveys to determine the appropriateness of a location and the number of turbines required are carried out before a decision to select a particular location is made. From a commercial perspective, the turbines in a Wind Farm are manufacturers by only one vendor. While a Wind Farm operator may have different manufacturers in different farms only a single manufacturer’s turbines will be present in any one farm. The most well known manufacturers in the Wind Turbine space are the Vestas from Denmark (http://www.vestas.com), Enercon from Germany (http://www.enercon.de), Siemens (http://www.energy.siemens.com) and Nordex also from Germany (http://www.nordex- online.com). Copyright © Sykoinia Limited 2010 9
  • 10.
    An Overview ofWind Farm Operations – A White Paper by Vertoda 3. Transmission of Electricity Once a Wind Turbine generates electricity, this electricity must be transferred to the electricity grid. Typically, a Wind Turbine is connected by powerlines to a collector substation. This substation converts the power generated by the wind turbine and converts it to a higher voltage for the electricity distribution system (the grid) using a transformer. This ensures that wind power is delivered at a consistent voltage. Another consideration is that there is less loss of power at higher voltages. The substation is then connected to the main transmission grid. Substations are managed by a SCADA system and will also have a power quality meter and mimic panel to display the state of the circuits. O&M support of both the turbines and the substation is carried out by the manufacturer. Figure 2: A Collector Substation in Ireland Copyright © Sykoinia Limited 2010 10
  • 11.
    An Overview ofWind Farm Operations – A White Paper by Vertoda Figure 3: Transmitting from the Wind Farm to the Distribution Grid Copyright © Sykoinia Limited 2010 11
  • 12.
    An Overview ofWind Farm Operations – A White Paper by Vertoda 4. Data Acquisition & Management Systems An individual wind turbine is a complex piece of machinery that needs to be managed by its owners for two key reasons: its operational efficiency and the measurement of the energy and hence revenue being generated by the equipment. There are a number of challenges that Wind Farm operators must meet to achieve these goals. As noted, an individual wind farm may consist of a number of wind turbines but, in general, the turbines in a given wind farm come from the same manufacturers. If an operator has more than one wind farm, however, they may find themselves in the situation where they have to manage turbines from different manufacturers. Individual wind farms are managed by the turbine manufacturers’ SCADA system offering (SCADA stands for Supervisory Control And Data Acquisition). SCADA systems are powerful systems that supervise the operation of the wind turbines and the wind farm as a whole. Through the use of the SCADA system, operators can assess how much energy a farm is producing and hence how much revenue they are generating. This situation is complicated where there are wind farms with multiple manufacturers as operators as they then have a situation where they have a SCADA system for each manufacturer. In a worst case scenario, operators may have to manually add up the output of each SCADA system to ascertain the revenue figures. Some SuperSCADA systems have been developed where turbines from multiple manufacturers and hence multiple wind farms can be managed. One such system has been developed by the Technical University of Denmark – see http://tinyurl.com/no2ezs and http://tinyurl.com/mu8269 for more details. SuperSCADA systems offer one solution to the problem of managing several wind farms with multiple wind turbine manufacturers but Vertoda can offer another solution. Vertoda can aggregate the data produced by different vendors’ SCADA systems and can present maintenance, energy production and revenue information in a unified fashion. Vertoda provides a central data repository for the data generated by wind farms and makes this information available in a timely fashion to the rest of the Wind Farm operator’s IT systems and software. Users can then view this data from both fixed and mobile devices. A key metric of wind turbine performance is its availability. Unfortunately for operators, different vendors have different ways of calculating availability. Unsurprisingly, given their complexity, wind turbines can be temperamental. A typical service agreement would be 97% availability for 50 weeks of the year with 2 weeks set aside for maintenance, 1 week every 6 months is standard. This is key data regarding wind turbine performance but can be difficult to obtain. Using Vertoda enables a wind farm operator to assess the availability performance of their wind farms at a high level and at an individual turbine level. Revenue is lost when a turbine is unavailable so without this data accountable losses are not accrued correctly and operators can’t quantify how manufacturers are performing. Copyright © Sykoinia Limited 2010 12
  • 13.
    An Overview ofWind Farm Operations – A White Paper by Vertoda In addition to availability, the other key metrics for assessing wind turbine performance are production and wind speed. These metrics can be viewed as interdependent. For example, if a wind turbine is unavailable during a period of high wind speed operators lose more revenue than during a time of low wind speed. Metrics therefore need to be correlated and Business Intelligence is required for assessing operational performance using the Vertoda Framework. Typically, a wind turbine is exposed through a firewall and has an IP Address and port that can be accessed. To access a wind turbine, its OPC interface needs to be opened by the manufacturer, usually for an extra fee (OPC stands for OLE for Process Control, OLE in turn stands for Object Linking and Embedding.). We previously discussed how Vertoda can read output from OPC Servers. OPC hardware exists at the hardware level. Without access to an OPC interface, the only route to accessing a wind turbine’s data is through its manufacturer’s SCADA system. Vertoda can make wind turbine data available by accessing either the SCADA system or the OPC interface. Access to the OPC interface determines the real-time availability of data. If an operator elects not to open the OPC interfaces for their turbines, real-time data is unavailable. It can take between 6 and 24 hours for performance data to be made available without access using OPC as data is collected for SCADA systems only once a day. There is a potential alternative here as some wind turbines can send email and SMS text messages. The Vertoda Framework can access, centralise and parse these messages and publish them on Desktop, Web and Mobile User Interfaces. This would be a richer presentation than is possible with an email or SMS client and enables real-time data without an OPC interface. Copyright © Sykoinia Limited 2010 13