Data-driven Production Optimization

1. PETER SEEBERG, SOFTING | DATA-DRIVEN PRODUCTION OPTIMIZATION
Data-driven Production Optimization

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Algorithm DecisionData
©PeterSeeberg/Softing,2016

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Algorithm DecisionData
©PeterSeeberg/Softing,2016

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In 1959, Arthur Samuel
defined machine learning
as a "Field of study that…
gives computers the ability
to learn without being
explicitly programmed”

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©AndrewNg,2017

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©Google,2012

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Statistics………
Data Mining….
Machine Learning
©GartnerGroup,2013
Describing
Analysis
Diagnostic
Analysis
Predictive
Analysis
Prescriptive
Analysis
What
happened?
Why did
it happen?
What will
happen?
What
to do?

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Machine Learning
Algorithms

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© Andrew Ng, 2016
Categorization
ClusteringSemi-SupervisedLearning
ReinforcementLearning

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SAX

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© Andrew Ng, 2016
Categorization
ClusteringSemi-SupervisedLearning
ReinforcementLearning

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HeatMap

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© Swami Chandrasekaran, 2013

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©Microsoft,2016

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©Google,2016
©Apple,2016

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©Microsoft,2016

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©Google,2016

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©Google,2016
©Amazon,2016

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Data based Production Optimization
Overall Equipment Efficiency (OEE)
• Availability

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Datenbasierte Produktionsoptimierung
Overall Equipment Efficiency (OEE)
• Availability
• Quality

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Datenbasierte Produktionsoptimierung
Overall Equipment Efficiency (OEE)
• Availability
• Quality
• Performance

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1.024
1Mio
1Mrd
2Mrd
Autonomous
Pull Economy
Results
Economy
Services
Efficiency
Improvement
©WorldEconomicForum,2015
Use Cases: OEE Improvement
Autonomy
Time

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Real-Time Insight
into Production
Industrial Data Intelligence
Plug & Play Data
Analytics through
OPC UA
Revenue- and Cost
Optimization

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Real-Time Insight
into Production
Revenue- and Cost
Optimization
Plug & Play Data
Analytics through
OPC UA
Industrial Data Intelligence

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Real-Time Insight
into Production
Revenue- and Cost
Optimization
Plug & Play Data
Analytics through
OPC UA
Industrial Data Intelligence

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Real-Time Insight into Production
Acquisition Learning Scoring Visualization
On-Site On-Line
On-Line
Off-Line
Off-Line
Off-Site

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OPC-UA
Server
Real-Time Insight into Production – OPC-UA in; OPC-UA out
OPC-UA
Client
10101
0101
UA
Client
UA
Server

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Time Series - Sliding Window

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Time Series - Sliding Window

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Time Series - Sliding Window

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Time Series - Sliding Window

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On-site, On-line „Scoring“
10101
0101
UA
Client
UA
Server
!
OPC-UA
Server
OPC-UA
Client

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“A.I. [machine Learning] will change
many branches. But it is no magic.“
©AndrewNg,2017

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UA
Server
Applied Machine Learning Approaches
UA
Client
SAX - Motif Recognition
Decision Trees, Anominer™
Regression and Autoregression
Statistical Standard Values, Z-Score
K-Means Classifications
Principal Component Analysis (PCA)

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Acquisition Learning Scoring Visualization
On-Site On-Line
On-Line
Off-Line
Off-Line
Off-Site
Real-Time Insight into Production

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On-site, Off-line Learning, On-line „Scoring“
UA
Client
10101
0101
UA
Server

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Acquisition Learning Scoring Visualization
On-Site On-Line
On-Line
Off-Line
Off-Line
Off-Site
Real-Time Insight into Production

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Off-Site, Off-line Learning, On-Site, On-line „Scoring“
UA
Client
UA
Server
10101
0101

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Acquisition Learning Scoring Visualization
On-Site On-Line
On-Line
Off-Line
Off-Line
Off-Site
Real-Time Insight into Production

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Real-Time Insight into Production
UA
Client
UA
Server
10101
0101
OPC-UA
Server
OPC-UA
Client

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Algorithm DecisionData
©PeterSeeberg/Softing,2016

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Peter Seeberg
Business Development Manager
Industrial Data Intelligence
Softing Industrial Automation GmbH
Thank you for your interest!
www.industrial.softing.com/de/IDI
@SoftingIDI