Industrie 4.0 und OPC UA die Herrschaft der Daten

Industrie 4.0 und OPC UA:
die „Herrschaft der Daten“
Göttingen, 18. Mai 2016
Peter Seeberg

Copyright © 2016 Softing Industrial. All rights reserved. 2
1.024
1Mio
1Mrd
2Mrd

©ErikBrynjolfsson,AndrewMcAfee,TheSecondMachineAge,2014

©GordonMoore,ElectronicsMagazine,1965

©Intel,1971

©Apple,2015

©GarryKasparov,1994

©Jeopardy,2011

Kasparov……
IGOR???????????

IoT
I40
Aviation
…

©elektro.net,2014
Smart Building (/Home)
Heizung und Klima -> „Wohlgefühl“
2~3~4~5G
©McKinsey&Company,2015

Smart Farming
Landmaschinen -> „Precision Farming“
©Class
2~3~4~5G

Wearables Smart Transport
©BMW
Jahresbeitrag -> Pay as You Drive
2~3~4~5G
Connected Drive -> Optimierung

Smart („Quantified“) Self
©gesund-digital.com,2015
Sportgeräte -> „Selber Messen“
2~3~4~5G

Smart Health
©siliconangle.com
Gesund“macher“ -> Vorbeugung
2~3~4~5G

Smart Retail
©http://geekgoeschic.co
Massenware -> Personalisiertes Angebot
2~3~4~5G

Smart City
2~3~4~5G
-> Verbesserung der Lebensqualität

Smart Aviation
©Airbus
Motoren -> Reduzierte Spritkosten
2~3~4~5G

Wearables Smart Factory
©LemgoerFraunhofer-AnwendungszentrumIndustrialAutomation,2014
©Teslascada
Anlagen -> Output (OEE)
Plug & Play -> Losgröße Eins

Smart Energy
Windräder -> Megawatt Energie
2~3~4~5G

IoT
Aviation

Anwendungsfall?
De-facto Marktsegment
Standard?
Plattform-unabhängig?
Skalierbar?

Fußabdruck? (RAM /
ROM)
Client-Server?
Pub-Sub?
Protokoll oder Architektur?

Real-Time? (M.Sek µ.Sek)
Deterministisch?
Security?
Discovery Mechanismus?

Modellierung?
Zertifizierung?
Fehlertoleranz?
Quality of Service?

Energiebedarf?
Wireless?
…?
…?

Classic OPC
On?
Yes

Who are
you? My name
is R2-D2
Can you liftCan you lift
me up to the
second
floor?
What is
weight?
What is
your
weight?
What canWhat can
you do for
me?
I can
navigate,
lift, drill
and cut
200 kg
OK, let’s
start
OPC UA

© Peter Seeberg
t
q
“00011010
111001011
011111011.”
“Ich kann
navigieren ,
heben, und
bohren.”
“Hier bin ich
Mensch; hier
darf ich’s sein.”

Secure & Reliable
Platform Independent
Architecture, not a protocol
Standard: IEC62541
The enabler for Industry 4.0 and Internet of Things
Global Org + Ecosystem
Vendor Independent
Rich Information Model
Scalable – Sensor - Cloud
OPC UA

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

De-facto
De-Jure (Legal)
Market segment

OPC UA - IEC 62541

• Industrial Automation
• Building Automation
• Embedded Devices
• Energy Management (Smart Grid)
• Manufacturing Enterprise Management
• M2M
• Cloud-based Computing
Bridging
IT
and
OT
OPC UA Domains

MES
OPC UA Server
OPC UA Server
OPC UA Server
OPC UA Client
MES-Spritzgießmaschinen-Anbindung

• M2M
Bridging
IT
and
OT
OPC UA Domains

BACnet Objects
OPC UA model

• M2M
Bridging
IT
and
OT
OPC UA Domains

Gateway

• M2M
Bridging
IT
and
OT
OPC UA Domains

Manufacturing Process Control

• M2M
Bridging
IT
and
OT
OPC UA Domains

Closed
User Group
SCADA Elevated Reservoir
Pumping Plant 2 Waterworks 2
2
Please take over
filling of elevated
reservoir
Pumping Plant 1Waterworks 1
1
Due to problems at group1
supplier of freshwater has
changed to group 2
Level reached!
Stopped pumping
11
Requests for
process values
and state
changes
Quality problems
in freshwater!
Requests for
process values
and state
changes
M2M in Water Works

• M2M
Bridging
IT
and
OT
OPC UA Domains

OPC UA Relay Cloud Connection

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

Portables
Desktop
PC
Server
Server
Cluster
Embedded
Systems
Controllers
Cloud

©HMS,2016

©Baumer,2015

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

VxWorksLinux
Windows 7
Windows XP
Embedded
LinuxMac
Java
Client
.NET
Client
CC++
Client
Java
Server
.NET
Server
CC++
Server
OPC UA – Plattformübergreifend

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

SSV

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

OPC UA Meta Model
Built-in Information Models
Companion Information Models
Vendor Specific ExtensionsClient/Server
Services
Protocols
Pub-Sub
Model
PubSubConfiguration
Connections
MessageWriters
Protocols
UA Secure Multicast
AMQP
More to evaluate
OPC UA Architektur

OPC UA Architektur
OPC UA Meta Model
Services
Protocols
Pub-Sub
Model
PubSubConfiguration
Connections
MessageWriters
Protocols
UA Secure Multicast
AMQP
More to evaluate

OPC UA Architektur
OPC UA Meta Model
Services
Protocols
Pub-Sub
Model
Configuration
Connections
Message Writers
Protocols
UA Secure Multicast
AMQP
More to evaluate

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

OPC UA – Eingebaute Sicherheit

"Die einzige mir derzeit bekannte
Kommunikationstechnologie in der
Fabrik, die Sicherheitsaspekte mit
eingebaut hat, und auch Potential für die
Herausforderungen einer Industrie 4.0
bietet, ist OPC-UA."
Holger Junker, Referatsleiter C12, BSI
OPC UA – Eingebaute Sicherheit

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

Objekte strukturieren
den Adressraum
Objekttypen definieren die Semantik und
Struktur von Objekten
Referenztypen
definieren die Semantik
von Referenzen
Variablen enthalten
Daten
Methoden definieren die
Signatur einer ausführbaren
Methode
Sichten bieten
Ausschnitte des
Addressraums
Datentypen
definieren einfache
oder komplexe
Datenstrukturen
Variablentypen definieren die Semantik und
Struktur von Variablen

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

OPC UA for Analyzer Device Integration

PLCopen

OPC UA – MDIS

Cloud
MES
SCADA
HMI
OPC UA for Industrial Ethernet

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

OPC Foundation Global

Secure & Reliable
Standard: IEC62541
Vendor Independent
OPC UA

OPC UA – Plug ‘ Play

►Buy an Off-the-Shelf OPC UA Product
– Stand-Alone
– Embedded
OPC UA – Build or Buy

– Stand-Alone
– Embedded
►Develop your own OPC UA client or server
OPC UA – Build or Buy

Your Code
Open Source
OPC Foundation RCL
Open Source GPL
Commercial
Commercial
OPC UA – Build

– Stand-Alone
– Embedded
– Write your own based on specifications
– Github
– Use an SDK
OPC UA – Build

Your Code
Open Source
OPC Foundation RCL
Open Source GPL
Commercial
Commercial
OPC UA – Build

– Stand-Alone
– Embedded
– Github
– Use an SDK
OPC UA – Build

Your Code
Open Source
OPC Foundation RCL
Open Source GPL
Commercial
Commercial
OPC UA – Build

– Stand-Alone
– Embedded
– Github
– Use an SDK
OPC UA – Build

Your Code
Open Source
OPC Foundation RCL
Open Source GPL
Commercial
Commercial
OPC UA – Build

► Professional quality for industrial usage
► Optimized, industry hardened performance
► Certified solution
► Sample projects, Getting-Started tutorials
► Product maintenance and support
► Product warranty and liability
OPC UA – Toolkits / SDK’s

► Use Case
► Programming Language
► UA Profile
► Size and Performance comparison
► Ease of Use
► Price / Business Model
OPC UA – Toolkits Evaluation

Face-to-Face Virtual
OPC UA – Zertifizierung-Workshops

Compliance Interoperability
Robustness Resources
Product
+ more…
OPC UA - Zerfifizierungsprozess

1
4
“The selected solution must have the
Standard UA Server Profile
from the OPC
Foundation.”
RFQ

opcfoundation.org

©Udacity,2016

©AndrewNg,2016

©Apple,2015

©Google,2015

Frank-Jürgen Weise,
Leiter des
Bundesamtes
für Migration
und Flüchtlinge
„Mittlerweile
könne
man
dank
technischer
Anwendungen
wie
Skype
die
richtigen
Übersetzer
zuschalten.“
Eine
Million
Asylanträge
sollen
2016
entschieden
werden
„Wir
verkürzen
nun
die
unerträglichen
Wartezeiten.“

©IBM,2015

sap
©SAP,2015

IBM macht München zur Watson IoT-Hauptstadt

©Heise,2016

©Google,2016

Peter Seeberg
Business Development Manager
Industrial Data Intelligence
Softing Industrial Automation GmbH
www.industrial.softing.com

Industrie 4.0 und OPC UA die Herrschaft der Daten

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