Industrie 4.0 OPC UA - Bridging IT and automation

1. © Softing 2012 / Page 1Confidential – for internal use onlyOctober 7, 2014, OPC % MES Event, Peter Seeberg, © Softing Industrial Automation
Industrie 4.0: OPC UA bridging IT and automation

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©GordonMoore,ElectronicsMagazine,1965

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©NipponCalculatingMachineCorporation,1971

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©XEROXCorporation,RobertMetcalfe,1973

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©Siemens,1979

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©IBM,1981

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©BeckhoffAutomationGmbH,1986

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©PROFIBUSNutzerorganisatione.V.,1989

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©TimBernersLee,1989

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©FacebookInc,2004

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©PROFIBUSNutzerorganisatione.V.,2006

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©AppleInc.,2007

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Trigger

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Dr. Roessler visits Smart Factory @ HMI

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Industrie 4.0- Launch at HMI 2013

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Intelligente Produkte

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1. Revolution

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2. Revolution

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4. Revolution

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 4.200+ companies create products based on
OPC technologies*
 440 OPC Foundation members*
 25.000+ referenced OPC products*
 32+ million installations daily use OPC*
* Source Arc Advisory Council

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Classic OPC versus OPC UA
Source: Inside the Tornado by Geoffrey A. Moore, HarperBusiness, 1995 pages 14 & 19
Innovators Early Adopters Early Majority Late Majority Laggards
Technology Visionaries Pragmatists Conservatives Skeptics
Enthusiasts
Chasm
€
Zeit
Technology Life Cycle Curve
OPC
OPC UA

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„Furthermore, OPC UA information models represent a basis for the
realization of a semantic inoperability.“
„The paradigm of Industry 4.0 requires standards on various levels, to enable an
organization of modular plug&play capable production lines.“
Prof. Dr. Dr. Detlef Zühlke, Direktor Innovative Fabriksysteme, DFKI
Kaiserslautern

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Informationsmodell, Datenmodellierung

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„OPC UA provides a suitable and promising basis through its platform- and
language-independent technology.“
„A key component for the realization of the Industry 4.0 idea is an open
and standardized communication platform. “
Prof. Dr.-Ing. Birgit Vogel-Heuser, Lehrstuhl Automatisierung und
Informationssysteme, Technische Universität München

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Plattformübergreifende Kommunikation
►Portierbar auf nahezu beliebige Betriebssysteme
(Unix, Linux, VxWorks, …)
►OPC UA unterstützt C/C++, Java, .NET

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Prof. Dr. Bodo Urban, Standortleitung Rostock
Fraunhofer-Institut für Graphische Datenverarbeitung IGD
„With its options for horizontal and vertical integration, and
particularly through support of semantics, OPC UA offers an ideal basis for
such solutions.”

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Prof. Dr.-Ing. Daniel Großmann, Computer Science and Data
Processing, Technische Hochschule Ingolstadt
„In addition, OPC UA is available in products already today.
This is important because the so called revolution will take place as an evolution.
And this evolution can be started right away.“

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Prof. Dr.-Ing. Jürgen Jasperneite, Institutsleiter, Institut für Industrielle
Informationstechnik (inIT), Hochschule Ostwestfalen-Lippe und
Fraunhofer-Anwendungszentrum Industrial Automation (IOSB-INA)
„OPC UA being a highly scalable technology enables a seamless
exchange of information between sensor, controller and ERP-Systems.“

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Portierbarkeit and Skalierbarkeit
Portables
Desktop
PC
Server
Server
Cluster
Embedded
Systems
Controllers

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„OPC UA has the potential to replace the numerous Industrial
Ethernet protocols by a direct link between field devices and application,
except for time-critical data exchange.“
Prof. Dr. Hubert Kirrmann, Senior Principal Scientist,
ABB, Corporate Research

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„SAP uses standards such as OPC UA, which ensure simple, scalable and
secure information exchange with a wide range of factory systems.“
Veronika Schmid-Lutz, Product Owner Manufacturing, SAP AG

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OPC-UA
OPC-UA
OPC-UA
RFID Transponder
RFID Reader
RF-R500 (Linux)
PLC
MES
Ha-VIS
Middleware
Embedded OPC UA – RFID Reader
RFID-Reader über embedded OPC UA

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„OPC UA is an implementation that we regard as particularly relevant. This is why
we have always been very active in this area right from the start and are among
the first companies whose products are certified.“
Thomas Hahn, Siemens AG, OPC board member

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SICAM SCC (Station Control Center) –
Prozessvisualisierung für Anlagen der
elektrischen Energieverteilung und -
übertragung
SICAM SCC (Station Control Center

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„For modular and scalable production facilities in the future we expect
significantly reduced efforts to connect those machines to superior systems like
MES and ERP by using OPC UA.”
„… hardware manufacturers are going to implement OPC UA servers
directly on
their embedded systems.”
Steffen Schmidt, Leiter Konstruktion Steuerungstechnik, Festo

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micro-embedded
embedded1MB ROM

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Trigger

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Sensor Fusion

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Sensor Fusion

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Sensor Fusion

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Asset Management

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Data Acquisition

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Condition Monitoring

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Condition Monitoring

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Condition Monitoring

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Condition Monitoring

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115. © Softing 2012 / Page 115Confidential – for internal use onlyDo you see OPC UA move (stronger) embedded?
Toolkits Server Easy Connect

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PLC
MES
Embedded OPC UA – RFID Reader

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„OPC UA offers a very powerful and adaptable standard basis that is
accepted worldwide.“
Hans Beckhoff, Managing Director, Beckhoff Automation
GmbH

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„»Communication is not about data. Communication is about information and
access to that in an easy and secure way. This is what the cooperation
PLCopen and OPC Foundation is all about. “
Eelco van der Wal, Managing Director PLCopen

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Frank Schubert, Mitglied Advisory Board der BACnet Interest
Group Europe
„Energy data are semantically defined through BACnet and can
conveniently and interoperably be made available to enterprise
systems via OPC UA.“

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Sensor Fusion

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„In this respect OPC UA provides numerous advantages, not least being an
established and widely accepted standard.“
„This is why the realization of Industry 4.0 will crucially depend
on interfaces.“
Dr. Bernhard Diegner, Leiter der Abt. Forschung, Berufsbildung,
Fertigungstechnik ZVEI

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„…realise secure and efficient communication between
machines and plants by the use of information technology. All available
solutions,
OPC UA, too, offer real possibilities, to solve these tasks and to realize the ideas
of Industry 4.0.“
Peter Früauf, Elektrische Automation VDMA

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„The members of BITKOM, VDMA and ZVEI regarded
standardization as the biggest challenge in the
implementation of Industry 4.0. Organizations such as OPC Europe play
a key role.“
Wolfgang Dorst, Bereichsleiter Industrie 4.0 im BITKOM,
Mitglied der Projektleitung in der Plattform Industrie 4.0

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FA-OEM FA-EU

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PA-OEM PA-EU

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PG-OEM PG-EU

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M2M-OEM M2M-EU

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In Scope / Out of Scope

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In Scope / Out of Scope

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In Scope / Out of Scope

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1. Allgemeine Vorstellung von OPC UA (30 - 45)
2. Fähigkeiten und Möglichkeiten (15 - 20)
3. Aktueller Stand der Hersteller (15 - 30)
4. Vision (30 - 40)
5. Softing Industrial Automation (15)
Agenda
(Pause 15)

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Mensch-Maschine Anbindung

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Vorinstallierte MES-Anbindung

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Arburg
BOY
ERP
MES
i.m.i.
Demag
Krauss Maffei
…
SPS
digital/analog
OPC-UA
OPC
Euromap 63 D
Euromap 63 KM
. . .
Maschinendatenerfassung

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Ethernet
OPC UA Enabled Visualisierung auf Solaris
Embedded
OPC UA Server
OPC UA-Client
BECKHOFF
ROCKWELL
SIEMENS
KROSY ERP System
ERP-Steuerung-Visualisierung

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► Abbildung von BACnet Modell in BACnet OPC UA Server
► Schnelle und einfache Projektierung
Facility Management
Modell
Generierung
direkt
aus dem
BACnet Netzwerk
OPC UA
CXS BACnet UA Server

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Konfiguration,
Visualisierung,
Fernbedienung
Embedded OPC UA Server
OPC UA Client
OPC UA über Internet – nte systems
Energie-Management Plattform über das Internet

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Manufacturing Suite Full Process Control

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OPC UA ‘Unlimited’ (NDA)
OPC UA „Unlimited“ PLS (NDA) > 2Mio. Datenpunkte

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Distributed Intelligence

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Technology
Trigger
Peak of
Inflated
Expectations
Through of
Disillusionment
Slope of
Enlightment
Plateau of
Productivity

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Peter Seeberg
Market Segment Manager,
Factory Automation
Softing Industrial Automation GmbH
http://industrial.softing.com