The document describes a 300 tons per day (tpd) feed plant designed by Conceptual Equipments and Services Pvt. Ltd. in India, which features a unique raw material storage system and a single production line capable of scaling up to 600 tpd. Key components include various silos for raw material storage, a hammer mill, a batch mixer, and an automatic bagging system, making it one of the few cattle feed plants in India with such automation. The plant emphasizes efficiency with energy-saving measures and a centralized control system to monitor operations.

1. VALSAD UNION FEED PLANT 300 TPD
PELLETS
Conceptual Equipments And Services
Pvt. Ltd, India.
Present……..

2. FEED PLANT VIEW

3. Plant And Control & MCC Room

4. High Lights for 300 TPD Feed Plant
Main Features:
 Unique Raw Material Storage System.
 All raw materials are stored after cleaning.
 Major Raw Material stored in Silo.
 Two 350 Tons Silo for DORB with special
discharge system.
Two 250 Tons silo for Grains.
Eight 100 Ton silo for cakes And other materials.
Six intermediate silos.
 Raw Material dumping limited to two locations.
 One main dumping area and one from Godown.
 No raw material exposure after dumping.

5. High Lights for 300 TPD Feed Plant
Main Features:
 Single Production line of 300 TPD each.
 600 TPD up to the Pellet Mill.
 One more pelleting line can be added.
 Main weighing at three points.
 The pant designed in three parts:
a. Raw material handling, b.Process line
c. Finished product handling.
 Feeding to the plant through Batch
Conveyors

6. High Lights for 300 TPD Feed Plant
Main Features:
 Hammer Mill of 50 TPH
 Batch Mixer of 3000 KG per Batch
 Pellet Mill Of 15 Tons per hour Geared Unit.
 Pellet cooler 15 TPH
Batch weighers of 1000 kg each.
Three batch conveyors.
Three main dumping points in one platform.

7. High Lights for 300 TPD Feed Plant
Main Features:
 First Floor bagging arrangement.
 Three trucks can be loaded at time.
 Storage facility in silo after production.
 Production de linked from bagging &
dispatch.
 Filled Bag handling through a special
conveying system.

8. Advantage of Silo Storage System
 Utilization of maximum land area for storage.
 All raw material is stored after cleaning.
 Waste material collection at designated points
in the plant area.
 All space utilized by cleaned raw material.
 Bag handling limited to dumping area only.
 Empty bag handling limited to dumping area
only.
 Main Man movement limited to Silo dumping
and minor material handling in godown.
 Minimum personal engaged for raw material
dumping to the production line.

9. Raw material Unload Platform

10. Raw material Unload Platform

11. Main Raw Material Transport

12. Plant View With RM & FP Silo

13. Silo System View 1

14. Silo System View 2

15. Intermediate Silo Storage

16. Intermediate Silo Storage View 2

17. Weighment Below The Silo

18. Grinding Operation
 One Hammer mill of 50 TPH from Andritz
with aspiration unit.
 One feeder and air assisted system for removal
of stones.
 Magnet on feeder for removal of ferrous
material.
 Mill runs on lower speed at 1440 RPM. 400 Kw
motor
 Directly coupled motor.

19. Hammer Mill

20.  6200 Liter capacity.
 Provision For Liquid addition provided
 Full Open Bomb Door.
 Connected with 75 HP shaft mounted geared
 Motor.
 Mixing Time 5 minutes.
Batch Mixer

21. Batch Mixer

22. Molasses Mixer
 Molasses Mixer From CEAS with molasses
injection arrangement.
 This will be between the pellet mill and
conditioner .
 Steam also can be injected to the mixer if
needed.
 Molasses addition 10% plus
 15 HP Drive system.

23. Molasses Mixer

24. Conditioning Unit
 Special design conditioner from Andritz.
 Multipoint controlled injection nozzles.
 Small percentage of an additional liquid can
be injected.
 Large volume giving adequate retention time.
 Stainless Steel construction

25. FEEDER AND CONDITIONER

26. Pelleting Lines
 Pellet Mill from Andritz.
 Pellet mill capacity 15 TPH
 Pellet Diameter 8 mm.
 Two press roll assemblies.
 Inlet chute with pneumatic by pass flap
 Automatic greasing.
 Auto Press Roll Gap Setting
 Computer control with various operation for
the operation of the mill.
 Roller/Die crane with two speed motor.

27. Pellet Mill

28. Pellet Cooler
 Counter Current Cooler to handle 15 to 20TPH.
 Connected to Blower and cyclone
 Level sensors for operation and overflow
 Optimized controls for the effective cooling
and removal of moisture.
 Geelen Techniek Make

29. Pellet Cooler

30. Pellet Sieve
 Separate pellet Sieve for the line.
 Totally enclosed units.
 Efficient sieving operations.
 Fines conveyed back for re pelleting.
 Sieved material directly to bagging unit or to the
silo storage.

31. PELLET SIEVE

32. Bagging Line
 Silo to store cooled pellets. 60 Tons each silo
 One automatic bagging station with stitching
machine.
 Bagging and dispatch de linked from
production.
 Conveyors with slide arrangement to load the
truck or to divert the bags for stacking.
 Sensors on bin for status of material
monitored.

33. Automatic Bagging Station

34. Finish Product Silo

35. Molasses Storage
 Two Tanks of 1000 tons each
 Two Unloading Pump with one as standby.
 Molasses Heater with steam heating.
 Molasses Line from heater to plant
 Feed Pumps from the heater to the molasses
mixer.
 No pits or under ground tanks for unloading.
 Unloading arrangement above ground.

36. Molasses Unloading Tank

37. Bagging Machines

38. Molasses Feeding Pump

39. Molasses Unloading Pumps

40. Molasses Feeding From Heater

41. Electrical Panels
 Separate MCC for different sections.
 All motors operated through DOL & Soft
Starters.
 Section wise MCC provided.
 Auto power factor control in PCC room
 Indoor Transformer

42. PCC Room & Generator Panel

43. PCC In PCC Room

44. Transformer

45. MCC ROOM & MCC For Plant

46. Control Room
 Centralized Control Room
 All operations of the plant is done from here.
 Computers for each section & automation.
 Required servers & UPS for back up..

47. Plant Control Room

48.  2000 Kg Steam generation Boiler.
 Briquettes used as fuel.
 One 2000 Kg boiler as standby
 Steam supply to process plant and molasses
tank heating system.
Steam Generation

49. Automation Of the Plant
Centralized computer system.
Use of Scada and DCS system.
Use of speed sensors in all conveyors and
elevators.
Use of explosion windows in elevator.
Monitor consumption of steam, molasses, air, and
electricity through monitoring meters.
 Pellet mill monitoring with details of spare part
consumption and life.

50. Automation Of the Plant
Conveyor elevator status monitored.
Bagging and dispatch monitored.
Batching and raw material status monitored.
Premix operations monitored.
Molasses consumption and status in tanks
monitored.
Molasses tank level through Radar sensors.
DORB silo level with Radar Sensors
Steam consumption monitored.
 Reports generated as per requirement.

51. Plant Screens – Pellet Mill

52. Scada Screen- Die Press Roll Details

53. Scada Screen- Batching System

54. Scada Screen- Production Cost

55. Energy Saving
 All Drive Motors are IE 2 efficiency
All gear boxes are of 1.45 service factor
minimum.
Redler conveyor drives are shaft mounted.
Elevators and screw conveyors drives are directly
coupled .
Plant sheeting has ample transparent sheets.
Plant lighting is done with LED bulbs.
Street lights are completely solar powered.
Boiler is briquette/ wood fired.

56. SOLAR STREET LIGHTS

57. PLANT LIGHTING WITH LED BULBS

58. Summary
Silo Storage to store 1720 tons
Small Godown to hold 300o tons raw material.
Molasses tanks to store 2000 tons in two tanks.
Briquette fired boiler of 2 tons per hour steam
generation.
 Air compressor of 156 cfm total air capacity.
Batching System to batch 3 tons per batch.
Hammer Mill of 50 tons per hour.
Batch Mixer to handle 6200 liters per batch.
Pellet Mill of Capacity 20 tons per hour.
Cooler to handle 20 tons per hour.
 One Bagging station.
Control Room separate from the plant.

59. UNIQUENESS
Main Raw material storage is on silo only.
Once the material is unloaded in to the intake
section, the product can be seen only as
finished product by the farmer.
Minimum number of people to operate the
plant.
 Production cost available on shift to shift basis.
 Only one of the two cattle feed plants using
automatic bagging system in India.
 Production is not linked to the dispatch or
bagging.
 Adding only a pellet line the production can be
doubled.
There are no batching bins. The weigh hoppers
are just below the storage silo.

60. Contact Details
Registered Office:
Conceptual Equipments And Services Pvt. Ltd.
6/1302, Daffodil, Puliyankavu Road,
Karingarapully, Palakkad,
Kerala, India – 678551
Phone: +91 491 2570067.
E mail: ceaspl@gmail.com

61. Contact Details
Factory:
Conceptual Equipments And Services Pvt. Ltd.
162/E, G.I.D.C. Makarpura, Baroda,
Gujarat, India – 390010
Phone: +91 265 2978901
E mail: info@ceaspl.com