The plant was commissioned recently. Th is plant is one of its kind in India. All the raw materials are stored in silo and batched directly fro below the silo. Some high lights of the plant, updating an earlier slide show uploaded.
The 400 TPD feed plant was inaugurated on 27'th May 2018. The plant is of unique design. All te raw material are store in silo. The raw material is weighed as per the set formula directly from under the silo. The finished product pellet is stored in silo and bagged from there.
Industrial component cleaning machines manufacturer,supplier in IndiaIndian Market Place
Techno Mac Systems is a leading manufacturer and supplier of Industrial component cleaning machine.We help companies realise innovation in cleaning systems by optimising their processes.Rotary Table Washer manufacturer in pune, Front Loaded Rotary Cabinet Washer manufacturer in india, Rotary Indexing Washing Machines supplier in pune, Conveyorised Washing Machines manufacturer in india, Bin Cleaning Machine dealer in pune, Mobile Filter in pune, Dipping Systems supplier in india, Painting Booth supplier in pune, Industrial Ovens dealer in india
www.gcequipment.com
GlobeCore Bitumen emulsion plant
is designed for production of cationic and anionic bitumen emulsions for road construction and waterproofing.
This brochure explains operational principle and lists main components and their functionality.
For further assistance please contact Mr Stanislav Sukhar
Tel: +380500131317
Email: sales@gcequipment.com
Skype: stan_globecore
The 400 TPD feed plant was inaugurated on 27'th May 2018. The plant is of unique design. All te raw material are store in silo. The raw material is weighed as per the set formula directly from under the silo. The finished product pellet is stored in silo and bagged from there.
Industrial component cleaning machines manufacturer,supplier in IndiaIndian Market Place
Techno Mac Systems is a leading manufacturer and supplier of Industrial component cleaning machine.We help companies realise innovation in cleaning systems by optimising their processes.Rotary Table Washer manufacturer in pune, Front Loaded Rotary Cabinet Washer manufacturer in india, Rotary Indexing Washing Machines supplier in pune, Conveyorised Washing Machines manufacturer in india, Bin Cleaning Machine dealer in pune, Mobile Filter in pune, Dipping Systems supplier in india, Painting Booth supplier in pune, Industrial Ovens dealer in india
www.gcequipment.com
GlobeCore Bitumen emulsion plant
is designed for production of cationic and anionic bitumen emulsions for road construction and waterproofing.
This brochure explains operational principle and lists main components and their functionality.
For further assistance please contact Mr Stanislav Sukhar
Tel: +380500131317
Email: sales@gcequipment.com
Skype: stan_globecore
Small Scale Automatic Jaggery Production(AJP) SystemEditor IJMTER
Jaggery or pug is the one of the main agricultural products which is widely used in individual
households, eateries, restaurants, hotels and clubs and industrial applications. In this paper an automatic
system to improve the production rate, increase the quality of product and to address the labor problems in
the plant is presented. This proposed model is designed to control and monitor the processes of
manufacturing jaggery product. The main controlling console of the automatic jaggery production system
is microcontroller (Atmel). Which read the sensors (LM35) measure physical quantity temperature of the
boiling sugarcane juice to monitor the temperature to get good quality molten jaggery. The movement of the
pan is controlled by DC motor and switches through the programming the microcontroller, along with the
opening of control valve for the easy flow of molten jaggery(pug) into the cooling pit to get the required
shape of jaggery to reduce the labor work.
In this paper GlobeCore presents the main operational principles of oil
regeneration plants with Fuller’s Earth reactivation facility and
demonstrate the economic advantages over replacement of used
transformer oil with new oil.
high-Vacuum Transformer Oil Filtration And Dehydration Plants In India-AR ENGG.vitika12345
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The petroleum industry, also known as the oil industry or the oil patch, includes the global processes of exploration, extraction, refining, transporting (often by oil tankers and pipelines), and marketing of petroleum products. The largest volume products of the industry are fuel oil and gasoline (petrol).
Draco series lead-free reflow oven ETA’s mature product after years of market testing.E Series Reflow oven has maintained a larger share of the
market for many years. Its unparalleled heating performance and temperature control system meets the requirements of various welding
processes, It is ETA’s crystallization of years technical research and development. E Series Lead-free reflow is high-end reflow products
committed to keeping up with market demand to enhance customers competitiveness.Its new design concept fully meets the needs of
increasingly diverse processes, And considering the future direction of the industry, entirely suitable for communications, automotive
electronics, home appliances, computers and other consumer electronic products .
Specifications of asphalt drum mix plant - atlas industriesatlasindustries
Atlas offers stationary asphalt drum plant for sale in the capacities 40 tph to 120 tph. These plants are ideal for those contractors who want to go for high volumes of asphalt production without frequently shifting from one place to another.
https://www.atlasindustries.in/asphalt-drum-mix-plant.html
Specifications of Counter Flow Asphalt Plant - Atlas TechnologiesAtlas Technologies
The counter flow series of double drum asphalt mixers offer a compact design to contractors with production range as low as 40 tph to as high as 120 tph. Plants above 120 tph are available and are custom made. These plants are designed to give better mixing quality compared to the single drum parallel flow plants offered.
Manufacturer of asphalt mixing plant and sale asphalt plants convertedAtlas Technologies
ABP range of asphalt mixing plants from India is a containerized design offered by Atlas. We are looking forward to asphalt batch mix plant of export in Bangladesh, Saudi Arabia, Kenya, Tanzania, Philippines, and UAE. Considerable improvements in the old design makes it ideal and maintenance free for road contractors looking for reliable and sturdiness. Better knowledge of the product and track record of proving excellent service support to customers in India and abroad makes Atlas. The asphalt mixing plant is available in three capacities 80 up, 120 ph, and 160 tph. Capacities above 160 tph are also available and are tailor-made.
National fetilizers limited captive power plantNikhilesh joshi
It is a presentation on captive power plant which was submitted by me during my training. This will brief you about the Gas Turbine and the Cogeneration Methods.
Atlas Industries manufactures Best Quality mobile drum mix plant in the capacities of 20-30 tph. These portable drum mixing plants come with 2 x 2 bin type aggregate feeder for aggregate input.
Model : MDM 25
Capacity: 20-30 tph
For more details visit now: http://www.atlasindustries.in/mobile-drum-mix-plant.html
A complete description of types of power plant, it's working.
Types of the turbine.It contains detail description of turbine, coal handling plant, ash handling plant, the layout of thermal power plant. Economizer, air pre heater, super heater etc. It also contains details description of thermal power plant in India.Also, describe boiler and its types.
Small Scale Automatic Jaggery Production(AJP) SystemEditor IJMTER
Jaggery or pug is the one of the main agricultural products which is widely used in individual
households, eateries, restaurants, hotels and clubs and industrial applications. In this paper an automatic
system to improve the production rate, increase the quality of product and to address the labor problems in
the plant is presented. This proposed model is designed to control and monitor the processes of
manufacturing jaggery product. The main controlling console of the automatic jaggery production system
is microcontroller (Atmel). Which read the sensors (LM35) measure physical quantity temperature of the
boiling sugarcane juice to monitor the temperature to get good quality molten jaggery. The movement of the
pan is controlled by DC motor and switches through the programming the microcontroller, along with the
opening of control valve for the easy flow of molten jaggery(pug) into the cooling pit to get the required
shape of jaggery to reduce the labor work.
In this paper GlobeCore presents the main operational principles of oil
regeneration plants with Fuller’s Earth reactivation facility and
demonstrate the economic advantages over replacement of used
transformer oil with new oil.
high-Vacuum Transformer Oil Filtration And Dehydration Plants In India-AR ENGG.vitika12345
Ar engineering is best manufacturer,suppliers and exporters of High-Vacuum Transformer Oil Filtration manufacturer in india,high vaccum oil filter machines, high vaccum oil filter machines manufacturer in pune,high vaccum oil filter machines suppliers in pune, Vacuum Pressure Impregnation Plant manufacturers - A R Engineering exporters, suppliers of Pressure Impregnation Plant india.
high-Vacuum Transformer Oil Filtration And Dehydration Plants In India-AR ENGG.vitika12345
Ar engineering is best manufacturer,suppliers and exporters of High-Vacuum Transformer Oil Filtration manufacturer in india,high vaccum oil filter machines, high vaccum oil filter machines manufacturer in pune,high vaccum oil filter machines suppliers in pune, Vacuum Pressure Impregnation Plant manufacturers - A R Engineering exporters, suppliers of Pressure Impregnation Plant india.
The petroleum industry, also known as the oil industry or the oil patch, includes the global processes of exploration, extraction, refining, transporting (often by oil tankers and pipelines), and marketing of petroleum products. The largest volume products of the industry are fuel oil and gasoline (petrol).
Draco series lead-free reflow oven ETA’s mature product after years of market testing.E Series Reflow oven has maintained a larger share of the
market for many years. Its unparalleled heating performance and temperature control system meets the requirements of various welding
processes, It is ETA’s crystallization of years technical research and development. E Series Lead-free reflow is high-end reflow products
committed to keeping up with market demand to enhance customers competitiveness.Its new design concept fully meets the needs of
increasingly diverse processes, And considering the future direction of the industry, entirely suitable for communications, automotive
electronics, home appliances, computers and other consumer electronic products .
Specifications of asphalt drum mix plant - atlas industriesatlasindustries
Atlas offers stationary asphalt drum plant for sale in the capacities 40 tph to 120 tph. These plants are ideal for those contractors who want to go for high volumes of asphalt production without frequently shifting from one place to another.
https://www.atlasindustries.in/asphalt-drum-mix-plant.html
Specifications of Counter Flow Asphalt Plant - Atlas TechnologiesAtlas Technologies
The counter flow series of double drum asphalt mixers offer a compact design to contractors with production range as low as 40 tph to as high as 120 tph. Plants above 120 tph are available and are custom made. These plants are designed to give better mixing quality compared to the single drum parallel flow plants offered.
Manufacturer of asphalt mixing plant and sale asphalt plants convertedAtlas Technologies
ABP range of asphalt mixing plants from India is a containerized design offered by Atlas. We are looking forward to asphalt batch mix plant of export in Bangladesh, Saudi Arabia, Kenya, Tanzania, Philippines, and UAE. Considerable improvements in the old design makes it ideal and maintenance free for road contractors looking for reliable and sturdiness. Better knowledge of the product and track record of proving excellent service support to customers in India and abroad makes Atlas. The asphalt mixing plant is available in three capacities 80 up, 120 ph, and 160 tph. Capacities above 160 tph are also available and are tailor-made.
National fetilizers limited captive power plantNikhilesh joshi
It is a presentation on captive power plant which was submitted by me during my training. This will brief you about the Gas Turbine and the Cogeneration Methods.
Atlas Industries manufactures Best Quality mobile drum mix plant in the capacities of 20-30 tph. These portable drum mixing plants come with 2 x 2 bin type aggregate feeder for aggregate input.
Model : MDM 25
Capacity: 20-30 tph
For more details visit now: http://www.atlasindustries.in/mobile-drum-mix-plant.html
A complete description of types of power plant, it's working.
Types of the turbine.It contains detail description of turbine, coal handling plant, ash handling plant, the layout of thermal power plant. Economizer, air pre heater, super heater etc. It also contains details description of thermal power plant in India.Also, describe boiler and its types.
International Journal on Emerging Technologies (Special Issue hildredzr1di
International Journal on Emerging Technologies (Special Issue on NCRIET-2015) 6(2): 42-47(2015)
ISSN No. (Print) : 0975-8364
ISSN No. (Online) : 2249-3255
PLC Based Automated Clinker Cooling System for Cement
Manufacturing Industry
B. Ravikant, S. H. Mangala**and A V. Sutagundar*
*Department of E & CE, BEC, Bagalkot INDIA
**Department of E & CE, PESITM, Shivamogga, INDIA
(Corresponding author: B. Ravikant)
(Published by Research Trend, Website: www.researchtrend.net)
ABSTRACT: Cement Industry is a very big Industry. It has many sub-units, in which some are fully
automated and some are semi-automated. These fully automated sub-units are controlled by
Programmable Logic Controller (PLC). The aim of this paper is to convert the semi- automated clicker
cooling systems into clicker cooling fully. Pre-Heater is a process in which materials are subjected to high
temperatures at 1400 to 1500oC to bring a chemical change. This is fed into the Kiln. Kiln is a hollow
cylinder with refractory lining rotating at variable speed. The temperature inside the kiln is 1300 to 1400
oC and the material undergoes various reactions. The product obtained from the Kiln is called Clinker.
Coolers are used to cool the clinkers to a temperature of about 300oC. This automated system is
automated using PLC. The proposed system is simulated using INDRA WORKS Engineering, which is
firmware of BOSCH REXROTH PLC’s.
I. INTRODUCTION
Cements Industry was a very big fully automated
industry and it is controlling by PLC. The raw
materials of cement are calcium carbonate, Silica,
alumina and iron which are generally extracted from
Limestone rock [1], chalk, and clay. These raw
materials are extracted from the quarry by blasting.
Some of the processes of cement industry are as
follows:
A. Raw material (Limestone) Crush
Capacity: 950 tons per hour. To crush the raw
materials Hydraulics of 150 bar pressure is used the
crushed lime stone of size less than 10mm is
transported through conveyor to the limestone stock
pile to stack under covered shed through tipper
conveyor. From the limestone stock pile material with
uniform quality will be transported to hopper through
belt conveyor.
B. Hoppers
There are three Hoppers in which two bigger hoppers
are limestone hoppers and comparatively small
hopper is iron hopper [2]. If the iron content is less in
the mixture, then it automatically adds iron in the
required quantity.
C. Raw mill and Ball meal preparation
Raw mill is a ball mill meant for grinding limestone,
latertite and iron ore of size below 10mm to less than
212 micron size this powdered material is called “raw
meal” and is transported to storage silo.
D. Blending Silo and Kiln feed extraction system
Silo is meant for the storage of raw meal powder
produced by raw mill and also facilitates blending
through aeration system to homogenize and maintain
consistent quality of raw meal. Homogenized raw mill
from the silo transported to kiln feed bin. From kiln
feed bin the raw ...
Specifications of double drum asphalt plant – atlas technologiesAtlas Technologies
Proven design of Atlas Counterflow drum mixers have helped customers achieve better quality of hot mix. The simple design of this equipment has helped customers achieve optimum fuel efficiency. It is also possible to use bag filter with the machine. We are looking to export counterflow asphalt plant to Europe and countries like Bangladesh and Sri Lanka.
https://www.atlastechnologiesindia.com/counterflow-asphalt-mixer
AGI Milltec Rice milling machines are designed to provide higher yield and profitability. Our innovative rice processing solutions minimize in-process wastage and maintain hygienic standards in food processing.
Learn more: https://www.aggrowth.com/en-us/brands/milltec-machinery/rice-milling-solutions.
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Portable asphalt plant manufacturer and exporter – atlas technologiesAtlas Technologies
This small 20-30 tph portable asphalt plant is ideal for small to medium sized jobs. If your job involves using 2 aggregates and you need to move to different sites more often this is the answer. We are looking to export to Cameroon, Morocco and Bhutan.
https://www.atlastechnologiesindia.com/portable-asphalt-plant
Basic Facilities Required for Establishing Production Unit of Antagonistic Ba...Arunodaya Maji
Basic Facilities Required for Establishing Production Unit of Antagonistic Bacteria - There are many requirements to meet for establishing a proper production unit for mass production of biopesticides like antagonistic bacteria like pseudomonas.
A boiler is a combination of systems and equipment in which chemical energy is converted into thermal energy, which is then transferred to working fluid, so as to convert it into steam at high temperature and pressure.
Corrosion is a relevant problem caused by water in boilers. Corrosion can be of widely varying origin and nature due to the action of dissolved oxygen, to corrosion currents set up as a result of heterogeneities on metal surfaces, or to the iron being directly attacked by the water.
While basic corrosion in boilers may be primarily due to reaction of the metal with oxygen, other factors such as stresses, acid conditions, and specific chemical corrodents may have an important influence and produce different forms of attack.
International Refereed Journal of Engineering and Science (IRJES)irjes
The core of the vision IRJES is to disseminate new knowledge and technology for the benefit of all, ranging from academic research and professional communities to industry professionals in a range of topics in computer science and engineering. It also provides a place for high-caliber researchers, practitioners and PhD students to present ongoing research and development in these areas.
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4. High Lights for 300 TPD Feed Plant
Main Features:
Unique Raw Material Storage System.
All raw materials are stored after cleaning.
Major Raw Material stored in Silo.
Two 350 Tons Silo for DORB with special
discharge system.
Two 250 Tons silo for Grains.
Eight 100 Ton silo for cakes And other materials.
Six intermediate silos.
Raw Material dumping limited to two locations.
One main dumping area and one from Godown.
No raw material exposure after dumping.
5. High Lights for 300 TPD Feed Plant
Main Features:
Single Production line of 300 TPD each.
600 TPD up to the Pellet Mill.
One more pelleting line can be added.
Main weighing at three points.
The pant designed in three parts:
a. Raw material handling, b.Process line
c. Finished product handling.
Feeding to the plant through Batch
Conveyors
6. High Lights for 300 TPD Feed Plant
Main Features:
Hammer Mill of 50 TPH
Batch Mixer of 3000 KG per Batch
Pellet Mill Of 15 Tons per hour Geared Unit.
Pellet cooler 15 TPH
Batch weighers of 1000 kg each.
Three batch conveyors.
Three main dumping points in one platform.
7. High Lights for 300 TPD Feed Plant
Main Features:
First Floor bagging arrangement.
Three trucks can be loaded at time.
Storage facility in silo after production.
Production de linked from bagging &
dispatch.
Filled Bag handling through a special
conveying system.
8. Advantage of Silo Storage System
Utilization of maximum land area for storage.
All raw material is stored after cleaning.
Waste material collection at designated points
in the plant area.
All space utilized by cleaned raw material.
Bag handling limited to dumping area only.
Empty bag handling limited to dumping area
only.
Main Man movement limited to Silo dumping
and minor material handling in godown.
Minimum personal engaged for raw material
dumping to the production line.
18. Grinding Operation
One Hammer mill of 50 TPH from Andritz
with aspiration unit.
One feeder and air assisted system for removal
of stones.
Magnet on feeder for removal of ferrous
material.
Mill runs on lower speed at 1440 RPM. 400 Kw
motor
Directly coupled motor.
22. Molasses Mixer
Molasses Mixer From CEAS with molasses
injection arrangement.
This will be between the pellet mill and
conditioner .
Steam also can be injected to the mixer if
needed.
Molasses addition 10% plus
15 HP Drive system.
24. Conditioning Unit
Special design conditioner from Andritz.
Multipoint controlled injection nozzles.
Small percentage of an additional liquid can
be injected.
Large volume giving adequate retention time.
Stainless Steel construction
26. Pelleting Lines
Pellet Mill from Andritz.
Pellet mill capacity 15 TPH
Pellet Diameter 8 mm.
Two press roll assemblies.
Inlet chute with pneumatic by pass flap
Automatic greasing.
Auto Press Roll Gap Setting
Computer control with various operation for
the operation of the mill.
Roller/Die crane with two speed motor.
28. Pellet Cooler
Counter Current Cooler to handle 15 to 20TPH.
Connected to Blower and cyclone
Level sensors for operation and overflow
Optimized controls for the effective cooling
and removal of moisture.
Geelen Techniek Make
30. Pellet Sieve
Separate pellet Sieve for the line.
Totally enclosed units.
Efficient sieving operations.
Fines conveyed back for re pelleting.
Sieved material directly to bagging unit or to the
silo storage.
32. Bagging Line
Silo to store cooled pellets. 60 Tons each silo
One automatic bagging station with stitching
machine.
Bagging and dispatch de linked from
production.
Conveyors with slide arrangement to load the
truck or to divert the bags for stacking.
Sensors on bin for status of material
monitored.
35. Molasses Storage
Two Tanks of 1000 tons each
Two Unloading Pump with one as standby.
Molasses Heater with steam heating.
Molasses Line from heater to plant
Feed Pumps from the heater to the molasses
mixer.
No pits or under ground tanks for unloading.
Unloading arrangement above ground.
41. Electrical Panels
Separate MCC for different sections.
All motors operated through DOL & Soft
Starters.
Section wise MCC provided.
Auto power factor control in PCC room
Indoor Transformer
46. Control Room
Centralized Control Room
All operations of the plant is done from here.
Computers for each section & automation.
Required servers & UPS for back up..
48. 2000 Kg Steam generation Boiler.
Briquettes used as fuel.
One 2000 Kg boiler as standby
Steam supply to process plant and molasses
tank heating system.
Steam Generation
49. Automation Of the Plant
Centralized computer system.
Use of Scada and DCS system.
Use of speed sensors in all conveyors and
elevators.
Use of explosion windows in elevator.
Monitor consumption of steam, molasses, air, and
electricity through monitoring meters.
Pellet mill monitoring with details of spare part
consumption and life.
50. Automation Of the Plant
Conveyor elevator status monitored.
Bagging and dispatch monitored.
Batching and raw material status monitored.
Premix operations monitored.
Molasses consumption and status in tanks
monitored.
Molasses tank level through Radar sensors.
DORB silo level with Radar Sensors
Steam consumption monitored.
Reports generated as per requirement.
55. Energy Saving
All Drive Motors are IE 2 efficiency
All gear boxes are of 1.45 service factor
minimum.
Redler conveyor drives are shaft mounted.
Elevators and screw conveyors drives are directly
coupled .
Plant sheeting has ample transparent sheets.
Plant lighting is done with LED bulbs.
Street lights are completely solar powered.
Boiler is briquette/ wood fired.
58. Summary
Silo Storage to store 1720 tons
Small Godown to hold 300o tons raw material.
Molasses tanks to store 2000 tons in two tanks.
Briquette fired boiler of 2 tons per hour steam
generation.
Air compressor of 156 cfm total air capacity.
Batching System to batch 3 tons per batch.
Hammer Mill of 50 tons per hour.
Batch Mixer to handle 6200 liters per batch.
Pellet Mill of Capacity 20 tons per hour.
Cooler to handle 20 tons per hour.
One Bagging station.
Control Room separate from the plant.
59. UNIQUENESS
Main Raw material storage is on silo only.
Once the material is unloaded in to the intake
section, the product can be seen only as
finished product by the farmer.
Minimum number of people to operate the
plant.
Production cost available on shift to shift basis.
Only one of the two cattle feed plants using
automatic bagging system in India.
Production is not linked to the dispatch or
bagging.
Adding only a pellet line the production can be
doubled.
There are no batching bins. The weigh hoppers
are just below the storage silo.
60. Contact Details
Registered Office:
Conceptual Equipments And Services Pvt. Ltd.
6/1302, Daffodil, Puliyankavu Road,
Karingarapully, Palakkad,
Kerala, India – 678551
Phone: +91 491 2570067.
E mail: ceaspl@gmail.com