Moving Forward with
Clean Technologies
Global Cleantech Summit
8 September 2015
Marita Niemelä
VP, Strategy
Valmet Pulp and Energy
Agenda
Global Cleantech Summit
Cleantech Summit
1 Valmet in brief
2 Trends and drivers
3 Case examples
4 Summary
Valmet in Brief
Unique offering covers process technology,
automation and services
Ÿ Valmet develops and supplies
advanced technologies, automation
solutions and services
Ÿ We combine pulp, paper and energy
technology, process know-how and
automation
– Enabling innovative product and service
development
– Increasing competitiveness
Ÿ Full scope offering differentiates
Valmet from its competitors
Cleantech Summit
Customer
Services Automation
Process technology
5
18 %
12 %
44 %
11 %
15 %
North America
EMEA
South America
Asia-Pacific
China
Orders received
EUR ~3,400 million
Net sales
EUR ~2,800 million
Employees ~12,000
Market position
#1-2 Services
#1-3 Pulp and paper
automation
#1-2 Pulp
#1-3 Energy
#1-2 Paper, board, tissue
Valmet’s key figures including Automation
Based on combined illustrative figures from 2014 (1
36%
11%
35%
19%
Net sales by
business line
Services
Pulp and Energy
Paper
Automation
Net sales by
geographic area
1) Combination of Valmet and Metso Process Automation System figures for 2014
Cleantech Summit
Our operating principles and sustainability agenda
create the basis for our work in cleantech
Operating principles
• Code of Conduct
• HSE policy
• Sustainable Supply policy
• UN Global Compact
• ISO management systems
Sustainability agenda
• Sustainable supply chain
• Responsible operations
(HSE)
• People and performance
• Cost-effective sustainable
solutions
• Corporate citizenship
Sustainability reporting
• Annual reporting according
to global standards
• Third party assurance
• Sustainability indices: DJSI,
CDP
Cleantech Summit
Trends and Drivers
How to Enable Global Economic Growth without
Risking the World’s Sustainable Future?
More people – higher demand for energy, fiber, fuels, and commodities
Dependence
on fossil fuels
Arable land
Biomass
and residues
Population
growth
Global warming
Clean air
Waste
Fresh water
Cleantech Summit
Case examples
Paper Case Example: OptiConcept M board and
paper machine
Ÿ Cost-efficient, high-quality, safe and
flexible board making concept
Ÿ Significant savings in energy, water
and raw material use
– Energy efficiency improvement up to 30%
Ÿ Modular and compact size
– Short delivery times, quick start-ups, and
less production space
Ÿ Functional design brings increased
safety and accessibility
– Design acknowledged in Finnish design
competition in 2014
Board machine
Liansheng Paper PM 6, China
10
Case
Valmet has received
altogether 10 orders for
OptiConcept M board and
paper machines
Cleantech Summit
Pulp Case Example: Key technologies to
bioproduct mill
Ÿ New bioproduct mill with 1.3 million
tonnes pulp production
– EUR 1.2 billion investment is the largest
investment of the forest industry in Finland
Ÿ Valmet delivers key technology
– Recovery boiler, pulp drying line, gasification
plant, lime kiln and a mill wide Valmet DNA
automation system
– Production at the new mill is scheduled to
begin during the third quarter of 2017
Ÿ Maximized bioenergy utilization
– Lime kiln fuelled by biogas from gasification
plant
– High power features in recovery boiler
allows the mill to sell more bioelectricity to
the market compared to own consumption
Cleantech Summit
Bioproduct mill
Metsä Fibre, Äänekoski, Finland
Photo: Metsä Group – illustration of the new bioproduct mill
Case
Pulp Case Example: New Revenue Streams
Through Lignin Separation
LignoBoostTM lignin separation process
connected to pulp mill chemical
recovery.
Plant capacity 440,000 tons of fluff
pulp.
Converting a low value stream into
potential revenue by separating lignin
from black liquor.
Key results
Ÿ Lignin can be utilized as renewable fuel
replacing fossil fuels and as new bio-
material for many industries
Ÿ Increase of pulp production capacity
by 5% and efficiency by off-loading the
recovery boiler
Pulp mill lignin recovery
Domtar, Plymouth, NC, USA
Annual yield of 25,000 tons lignin
Case
Second LignoBoost
delivery to StoraEnso
Sunila Mill, 50,000 tons
lignin annually
Cleantech Summit
Energy Case Example: Gasification Plant for
Energy Production
Circulating fluidized bed gasifier plant
that converts waste into product gas.
Processing of 250,000 tons of solid
recovered fuel to 42 MW of electricity
and 90 MW of district heat
Key results
Ÿ Higher power generation efficiency from
waste to energy compared to combustion
Ÿ Reduction of fossil fuels as 30% of coal
was replaced by waste-fuelled energy
Ÿ CO2 emission reduction of 211 000 tons
Gasification Plant
Lahti Energia Oy, Lahti, Finland
Case
Cleantech Summit
3,300 railway cars of coal replaced by waste-
fuelled energy
Biotech Case Example: Climate-friendly
Bioethanol from Agricultural Waste
Second generation bioethanol
produced from agricultural waste
Up to 1,000 tons of cellulose ethanol
from around 4,500 tons of wheat
straw
Key results
Ÿ Biofuel cuts CO2 emissions by
about 95% compared to fossil-
based
Germany’s largest second
generation bioethanol plant
Clariant, Germany
Renewable fuel for over 1,000 cars running
with 100% bioethanol
Case
Cleantech Summit
Environmental Systems Case Example: Near
zero emissions for extreme fuel flexibility
Air pollution control systems for a 125
MWth fluidized bed (CFB) boiler
operating on Refuse Derived Fuel :
Ÿ Selective non catalytic reduction of
nitrogen oxides
Ÿ Furnace sorbent injection for removal of
sulphur dioxide
Ÿ Particulate removal by electrostatic
precipitator, bag house filter with
activated carbon, and sodium bicarbonate
injection
Ÿ Flue gas scrubber for acid gases and
polishing
Key results
Ÿ Near zero emissions for extreme fuel
flexibility
Emission Control
Stora Enso Langerbrugge, Gent, Belgium Case
Ÿ xxxxxxxRefuse Derived Fuel comprises untreated and
treated wood, coal, and gas
Cleantech Summit
Automation Case Example: Automation for
biorefineries
Ÿ Neste produces renewable diesel
with NExBTL production technology
Ÿ Valmet deliveries to Singapore and
Rotterdam refineries
– Each plant is controlled by two Valmet DNA
automation systems
– Field device management is controlled by
Valmet DNA Field Device Manager
Key results
Ÿ Redundancy for all the major system
parts
Ÿ Integrated to safety and reporting
systems
Cleantech Summit
Renewable diesel refinery
Neste, Singapore
Summary
Creating value to our customers by converting
renewable resources into sustainable results
Cleantech Summit
Services Automation
Process technology
Lower energy
consumption
Lower fresh
water
consumption
Less
chemicals
Utilization of
renewable energy
High raw material
utilization and
increased
recycling
Emission
reduction
Converting renewable resources into
sustainable results
Cleantech Summit
End-
products
Services
Automation
Technologies
Raw
materials
Customer
industries
Heat Electricity Chem pulpDiss pulp Mech pulp Paper Board Tissue
Biogas Biofuels Biochemicals New paper gradesBiomaterials
Energy production Biofuel refining Pulp Paper
Waste Recycled paper
Pulp
Agro Wood
Energy Paper

Valmet moving forward with clean technologies niemelä

  • 1.
    Moving Forward with CleanTechnologies Global Cleantech Summit 8 September 2015 Marita Niemelä VP, Strategy Valmet Pulp and Energy
  • 2.
    Agenda Global Cleantech Summit CleantechSummit 1 Valmet in brief 2 Trends and drivers 3 Case examples 4 Summary
  • 3.
  • 4.
    Unique offering coversprocess technology, automation and services Ÿ Valmet develops and supplies advanced technologies, automation solutions and services Ÿ We combine pulp, paper and energy technology, process know-how and automation – Enabling innovative product and service development – Increasing competitiveness Ÿ Full scope offering differentiates Valmet from its competitors Cleantech Summit Customer Services Automation Process technology
  • 5.
    5 18 % 12 % 44% 11 % 15 % North America EMEA South America Asia-Pacific China Orders received EUR ~3,400 million Net sales EUR ~2,800 million Employees ~12,000 Market position #1-2 Services #1-3 Pulp and paper automation #1-2 Pulp #1-3 Energy #1-2 Paper, board, tissue Valmet’s key figures including Automation Based on combined illustrative figures from 2014 (1 36% 11% 35% 19% Net sales by business line Services Pulp and Energy Paper Automation Net sales by geographic area 1) Combination of Valmet and Metso Process Automation System figures for 2014 Cleantech Summit
  • 6.
    Our operating principlesand sustainability agenda create the basis for our work in cleantech Operating principles • Code of Conduct • HSE policy • Sustainable Supply policy • UN Global Compact • ISO management systems Sustainability agenda • Sustainable supply chain • Responsible operations (HSE) • People and performance • Cost-effective sustainable solutions • Corporate citizenship Sustainability reporting • Annual reporting according to global standards • Third party assurance • Sustainability indices: DJSI, CDP Cleantech Summit
  • 7.
  • 8.
    How to EnableGlobal Economic Growth without Risking the World’s Sustainable Future? More people – higher demand for energy, fiber, fuels, and commodities Dependence on fossil fuels Arable land Biomass and residues Population growth Global warming Clean air Waste Fresh water Cleantech Summit
  • 9.
  • 10.
    Paper Case Example:OptiConcept M board and paper machine Ÿ Cost-efficient, high-quality, safe and flexible board making concept Ÿ Significant savings in energy, water and raw material use – Energy efficiency improvement up to 30% Ÿ Modular and compact size – Short delivery times, quick start-ups, and less production space Ÿ Functional design brings increased safety and accessibility – Design acknowledged in Finnish design competition in 2014 Board machine Liansheng Paper PM 6, China 10 Case Valmet has received altogether 10 orders for OptiConcept M board and paper machines Cleantech Summit
  • 11.
    Pulp Case Example:Key technologies to bioproduct mill Ÿ New bioproduct mill with 1.3 million tonnes pulp production – EUR 1.2 billion investment is the largest investment of the forest industry in Finland Ÿ Valmet delivers key technology – Recovery boiler, pulp drying line, gasification plant, lime kiln and a mill wide Valmet DNA automation system – Production at the new mill is scheduled to begin during the third quarter of 2017 Ÿ Maximized bioenergy utilization – Lime kiln fuelled by biogas from gasification plant – High power features in recovery boiler allows the mill to sell more bioelectricity to the market compared to own consumption Cleantech Summit Bioproduct mill Metsä Fibre, Äänekoski, Finland Photo: Metsä Group – illustration of the new bioproduct mill Case
  • 12.
    Pulp Case Example:New Revenue Streams Through Lignin Separation LignoBoostTM lignin separation process connected to pulp mill chemical recovery. Plant capacity 440,000 tons of fluff pulp. Converting a low value stream into potential revenue by separating lignin from black liquor. Key results Ÿ Lignin can be utilized as renewable fuel replacing fossil fuels and as new bio- material for many industries Ÿ Increase of pulp production capacity by 5% and efficiency by off-loading the recovery boiler Pulp mill lignin recovery Domtar, Plymouth, NC, USA Annual yield of 25,000 tons lignin Case Second LignoBoost delivery to StoraEnso Sunila Mill, 50,000 tons lignin annually Cleantech Summit
  • 13.
    Energy Case Example:Gasification Plant for Energy Production Circulating fluidized bed gasifier plant that converts waste into product gas. Processing of 250,000 tons of solid recovered fuel to 42 MW of electricity and 90 MW of district heat Key results Ÿ Higher power generation efficiency from waste to energy compared to combustion Ÿ Reduction of fossil fuels as 30% of coal was replaced by waste-fuelled energy Ÿ CO2 emission reduction of 211 000 tons Gasification Plant Lahti Energia Oy, Lahti, Finland Case Cleantech Summit 3,300 railway cars of coal replaced by waste- fuelled energy
  • 14.
    Biotech Case Example:Climate-friendly Bioethanol from Agricultural Waste Second generation bioethanol produced from agricultural waste Up to 1,000 tons of cellulose ethanol from around 4,500 tons of wheat straw Key results Ÿ Biofuel cuts CO2 emissions by about 95% compared to fossil- based Germany’s largest second generation bioethanol plant Clariant, Germany Renewable fuel for over 1,000 cars running with 100% bioethanol Case Cleantech Summit
  • 15.
    Environmental Systems CaseExample: Near zero emissions for extreme fuel flexibility Air pollution control systems for a 125 MWth fluidized bed (CFB) boiler operating on Refuse Derived Fuel : Ÿ Selective non catalytic reduction of nitrogen oxides Ÿ Furnace sorbent injection for removal of sulphur dioxide Ÿ Particulate removal by electrostatic precipitator, bag house filter with activated carbon, and sodium bicarbonate injection Ÿ Flue gas scrubber for acid gases and polishing Key results Ÿ Near zero emissions for extreme fuel flexibility Emission Control Stora Enso Langerbrugge, Gent, Belgium Case Ÿ xxxxxxxRefuse Derived Fuel comprises untreated and treated wood, coal, and gas Cleantech Summit
  • 16.
    Automation Case Example:Automation for biorefineries Ÿ Neste produces renewable diesel with NExBTL production technology Ÿ Valmet deliveries to Singapore and Rotterdam refineries – Each plant is controlled by two Valmet DNA automation systems – Field device management is controlled by Valmet DNA Field Device Manager Key results Ÿ Redundancy for all the major system parts Ÿ Integrated to safety and reporting systems Cleantech Summit Renewable diesel refinery Neste, Singapore
  • 17.
  • 18.
    Creating value toour customers by converting renewable resources into sustainable results Cleantech Summit Services Automation Process technology Lower energy consumption Lower fresh water consumption Less chemicals Utilization of renewable energy High raw material utilization and increased recycling Emission reduction
  • 20.
    Converting renewable resourcesinto sustainable results Cleantech Summit End- products Services Automation Technologies Raw materials Customer industries Heat Electricity Chem pulpDiss pulp Mech pulp Paper Board Tissue Biogas Biofuels Biochemicals New paper gradesBiomaterials Energy production Biofuel refining Pulp Paper Waste Recycled paper Pulp Agro Wood Energy Paper