This document provides information on suction cleaners, also known as vacuum cleaners. It discusses the principles of vacuum and how suction cleaners utilize differences in air pressure. It also outlines different types of suction cleaners categorized by capability, capacity, power source, and design. Key features of suction cleaners like motors, filters, bodies, and accessories are explained. The document also discusses parameters like air flow, suction power, vacuum, sound level, and dust capacity.
Generalized Measurement System is a measuring system exists to provide information about the physical value of some variable being measured. In this presentation, generalized measurement system, its elements, classification of instruments, classification of measurement methods, difference between mechanical and electrical measurement systems, input output characteristics are described.
Started to create milestones, we Powertech Pollution Controls Private Limited marked our presence in the year 1996 and operates in the manufacturing/servicing of Dust Extractor Arm, Dust Bag Filter, Fume Extractor Arm, Fume Extractor, Fume Killer since 15 years. Our quality services/products have always won us many appreciations from our clients. Our spontaneous performance and confident approach in offering the excellent range of Dust Extractor Arm, Dust Bag Filter, Fume Extractor Arm, Fume Extractor, Fume Killer, Fume Extraction Systems that has made us to deepen our roots in the market. We Powertech Pollution Controls Private Limited breathe with the aim to satisfy our clients with our smart products/services. We are a unit of highly experienced professionals who all contribute best of their potentials to offer high efficiency.
Generalized Measurement System is a measuring system exists to provide information about the physical value of some variable being measured. In this presentation, generalized measurement system, its elements, classification of instruments, classification of measurement methods, difference between mechanical and electrical measurement systems, input output characteristics are described.
Started to create milestones, we Powertech Pollution Controls Private Limited marked our presence in the year 1996 and operates in the manufacturing/servicing of Dust Extractor Arm, Dust Bag Filter, Fume Extractor Arm, Fume Extractor, Fume Killer since 15 years. Our quality services/products have always won us many appreciations from our clients. Our spontaneous performance and confident approach in offering the excellent range of Dust Extractor Arm, Dust Bag Filter, Fume Extractor Arm, Fume Extractor, Fume Killer, Fume Extraction Systems that has made us to deepen our roots in the market. We Powertech Pollution Controls Private Limited breathe with the aim to satisfy our clients with our smart products/services. We are a unit of highly experienced professionals who all contribute best of their potentials to offer high efficiency.
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2. SUCTION CLEANERS
(Also popularly known as vacuum Cleaners)
WHAT IS VACUUM ??
Vacuum is space which has no matter in it, ie any space
in which pressure is lower than atmosphere pressure
Atmospheric pressure is –
1 kg/sq.cm :1 bar :760 nun of mercury
:10,000 mm of water :1,01.350 pascal
3. Principle utilized by Vacuum Cleaner
_____________________________________________________________
All liquids & gases flow from high pressure
area to low pressure area.
Common Example : Drinking thru a straw
Volume of air
It is the quantity of air in liters for a given unit of time, which enters the vacuum
cleaner or which the fans exhaust.
1000 liters : 1 cu.m.
3600 seconds : 1 hour
e.g. 35 liters/s = 126 cu.m/lh = 0.277 liters/s
4. OUR PRODUCTS RANGE
R Single Phase – commercial & Industrial
R Three Phase-Industrial
R Centra-Vac Solutions
5. Features to understand in a Suction Cleaner
_____________________________________________________________
MOTOR
FILTER
BODY
ACCESSORY
MOBILITY
WEIGHT
CONTAINER CAPACITY
SOUND LEVEL
AIRFLOW
6. Vacuum Cleaner from inside
Fine exhaust filter
Motor pre-filter Exhaust diffuser
Main filter
Dust bag
Container
8. TYPES OF SUCTION CLEANER
_____________________________________________________________
BY CAPABILITY DRY TYPE
WET & DRY TYPE
BY CAPACITY COMMERCIAL (Mobile)
INDUSTRIAL (Mobile)
FIXED INSTALLATION
BY POWER SINGLE PHASE (230 V)
THREE PHASE (440 V)
BY DESIGN CANNISTER TYPE
UPRIGHT TYPE
9. Explanation of Parameters
MOTOR DIRECT - MOTOR COOLED BY THE MAIN AIR FLOW
BYPASS - MOTOR COOLED BY A SEPARATE COOLING AIR FLOW
COOLING ISOLATED FROM WORKING AIR
AMOUNT OF AIR PASSING THROUGH THE MACHINE IN LITERS PER
AIR FLOW
SECOND MEASURED. AT STANDARD MEAN SEA LEVEL CONDITIONS
SUCTION THE POWER -CALCULATED FROM AIR FLOW RATE AND SUCTION OR
VACUUM CREATED BY THE MACHINE. THIS INDICATES THE REAL
POWER POWER BEING YIELDED BY THE MACHINE FOR VACUUM CLEANING.
THE AMOUNT OF NEGATIVE ATMOSPHERIC PRESSURE PRODUCED
VACUUM BY THE MACHINE. THIS IS MEASURED IN mm OF WTER GAUGE AND
IS MAXIMUM AT CLOSED AIR INTAKE
THIS IS A MEASURE OF ANNOYING SOUND GIVEN BY MACHINE. THIS lS
SOUND LEVEL MEASURED BY SOUND LEVEL METER IN DECIBELS. THE WEIGHTAGE CURVE 8A.
GIVES ALUES CLOSEST TO THE HUMAN EAR. HENCE IT IS GENERALLY GIVEN IN
dB(A). IT IS
MEASURED AT 1m AWAY FROM THE MACHINE.
10. IT IS THE VOLUME OF DUST RECEPTACLE OF THE VACUUM CLEANER
DUST CAPACITY MEASURED AS PER ASTM-F-888
ELECTRICAL INSULATION CLASS AS PER IEC-335-1
MOTOR CLASS I : GROUNDED
PROTECTION CLASS II : DOUBLE INSULATED
CLASS
SUPPY VOLTAGE APPLIED TO THE VACUUM CLEANER. THE PERMISSIBLE
VOLTAGE, V FLUCTUATIONS ARE +/- 10%
SINGLE PHASE MOTORS RUN EQUALLY WELL ON
FREQUENCY, Hz BOTH 50 Hz: AND 60 Hz: POWER SUPPLY.
FOR 3 -PHASE MOTORS, MOTOR SPEED CHANGES WITH FREQUENCY.
HENCE THEY MUST BE
DESIGNED FOR EITHER 50 Hz:' OR 60 Hz
AN INTERNATIONALLY ACCEPTED AVERAGE VALUE FOR POWER
RATED POWER, W CONSUMPTION UNDER NORMAL OPERATION AS DEFINED IN IEC-335-2-2
THE MAXIMUM POWER CONSUMPTION WHICH OCCURS WITH FULL OPEN
MAX. POWER, W AIR INLET AS DEFINED IN IEC-335-2-2
MECHANICAL/DUST AND HUMIDITY /WA.TER PROTECTION ACCORDING TO
MOTOR IP SYSTEM AS DEFINED IN IEC-529. IP STANDS
PROTECTION FOR INGRESS PROTECTION
GRADE
11. Transport velocity and capture:
Velocity is the number of meters a particle travels in a unit of time. In
suction, it is decided by the volume of air and the diameter of the hose a')
velocity is volume of air divided by the area of hose.
Capture velocity: This is the velocity of the air that is needed at the inlet or
at the nozzle, to capture the product and carry it away. It will depend on:
the size of particle
the specific gravity
the charge the particle catties
e.g. III grinders or mills, the loose particles have a speed. The capture
velocity at the nozzle has to be greater in order to suck them in.
Selection of insufficient velocity will cause the product to settle out on the
interior of the piping system and clog it.
For ordinary dust, we shall use 20-21 meters/second and for heavy dust
(Cement, Metal shavings) up to 35 meters/second.
12. Calculating hose size :
How to calculate the hose size:-
e.g.:
The machine has the air flow rate of 68 liters/second
we know that Velocity = Volume / Area.
Therefore, Area = Volume / Velocity
= 0.0019 sq. meter.
Area of a circle = 3.14 x sq. of radius
Therefore, radius = sq. root of (Area x 3.14)
= 0.0248 meter
= 24.87 mm
We multiply the radius by 2 to get the diameter
Hence, the diameter is 49.7mm i.e.50mm
Hence, the machine to use will be GS 83 or GB 733 or any
higher machine.
14. Selection of Vacuum Cleaners
Single-phase for flexible and in-expensive cleaning
The single-phase motor driven machines are designed for flexibility and are easy to
maneuver. They are primarily used for occasional cleaning of manufacturing areas
or for overhead cleaning.
The single-phase motors are normally fitted with carbon brushes. Single-phase
motors are also available in a brushless version for durability and explosion-proof
applications.
Three-phase for continuous operation
The three-phase machines are designed for continuous use e.g. for process-
integrated cleaning or fixed installations with several inlets in use at the same time.
The three-phase machines can be subdivided into side-channel blowers where the
vacuum fan is mounted directly on the motor, and turbine motors where the motor
and the fan units are connected via a drive belt.
15. Side-channel blower or turbine machine?
Choosing a machine equipped with side-channel blower or turbine depends on
the cleaning task at hand.
A side-channel blower has a direct relation between vacuum/airflow and rated
power (kW)
A turbine solution provides you with the ability to change the ratio between
vacuum and airflow independent from the rated power by changing the
combination of turbine and motor.
Example 1: light dust requires high airflow and less vacuum
with a turbine solution - 4,0 kW rated power (197 l/sec 14,7 Kpa)
with a side-channel solution - 7,5 kW rated power (205 l/sec 27,5 Kpa)
Example 2: heavy debris requires less airflow and high vacuum
with a turbine solution - 3,0 kW rated power (87 l/sec 22,5 Kpa)
with a side-channel solution - 4,0 kW rated power (100 l/sec 27,0 Kpa)
16. ADVANTAGES OF USING SUCTION CLEANER
___________________________________________
_
¾ Ease of cleaning
¾ One time cleaning with no displacement of dust
from one place to another
¾ Removal of fine & embedded dust particles.
¾ Friendly towards the operator
¾ Enhanced company image.
¾ Can be utilized for material retrieval & save
wastages
17. LOTS OF KNOWLEDGE
WITH LOTS MORE TO LEARN
THESE ARE THE TOOLS
WHICH WILL HELP US EARN
BEST WAY TO GET STARTED
IS TO REVISE,
PRACTISE,
DEMONSTRATE