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ABD ELKADER – MOHAMED – ELMAGHRABI
QUALITY & LABORATORY MANAGER
Yanbu  Saudi Arabia
(+966) 500 604 883  gmaghraby@yahoo.com
https://sa.linkedin.com/in/dr-abdelkader-elmaghrabi-phD-chemistry-0a061936
PROFESSIONAL QUALIFICATIONS
 Total 29 years of diverse executive experience in quality and laboratory, project
management, infrastructure implementation, operations, support, security and state of the
art steel , ferroalloys quality and laboratory inspections.
 10 years Research, Development and Technical Management in FerroAlloys industry.
 10 years Quality control & Laboratory technical Management in special steel industry.
 9 years in quality management of Rebars production.
 Achived of ISO17025IEC, DAP Accreditation, proficeincy test program (PT), Uncertainity.
 Achived the Quality assurance of ISO9001, ISO14001 and ISO18001 ( NCR analysis –
maintain corrective and preventive action record – customer complaint)
 Working closely with operation teams of the group to enhance productivity via enhancing
process route for the existing steel making plant and rolling mills.
 Working closely with sales, marketing and supply chain functions to uniform quality of raw
materials and to enhance customers confidence
 In association with QA team, responsible for secure roubst management system for the
company, encompassing Quality, environment and health & safety requirements of all
business functions.
 Reducing operation cost by reducing prime product yield and utility consumption.
 Supervision of environmental condition eg.furnace stack, underground water monitoring,
annual hazard material inventory report, industrial waste audit report .
AREAS OF EXPERTISE
 Ability to lead and motivated a team and work under pressure.
 Ability to work independently to plan, organise resolove problems.
 Excellent communication and facilitation skills.
 Enjoy being innovative,doing work that requires precision and being an expert in my field.
 Effective communication skills, and high ability to analyze and solve problems.
 Self motivated, Highly organized, Energetic team player, Excellent communication skills.
PROOFESSONAL EXPERIENCE
Quality and Laboratory Manager Apr.2008 till now
Alyamamah Company for Reinforcing Steel Bars - Kingdom Saudi a Arabia
 Designing standard test reports & MIS for quality assurance.
 Process owner role and core team for PP and QM module during SAP Implemetation.
 Participated all the project activities during end to end SAP implementation.
 Major role for finalizing business process mapping and reports with implemetation team.
 Role for super user after SAP implemetnation.
 Maintaining master data for PP and QM.
 Establishment a quality system from scratch.-Recruitment and team building.
 Responsible to look after rebar product Quality issues.
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 Leading team to establish state of the art inspection and testing laboratories for product.
 product accreditation and approval according to SASO and another Saudi Commite.
 Saving prime product yield by studying ,verification and calculation of actual yield.
 Managanig all aspects of water treatment, chemical, environment and contract performance.
Quality Manager &Tehnical Manager From 1998 – 2008
Arab Company for Special Steel (ARCOSTEEL) – Egypt.
 Responsible to develop, deploy and homogenize Quality control strategy for
operation.
 Finishing area for different tools like billet conditioning straightness cutting and material
packing, unit for non destructive test (ultrasonic, circo graph MPI) and shooting blast.
 Peeling unit for turned black surface product to white surfac.
 Selection and process of raw material with respect to the grade.
 Control entire process and fixing the target each and every time basis for production and
cost point of view.
 Collaborate with EAF production department Selection and process Quality of raw material
with respect to the steel grade, quality control and analysis of best foaming slag and good
basicity
 LRF Quality control of many grades with respect to the customer requirement.
 Stainless steel ASTM Standards 304, 304L, 316, 316L, 420, 416…etc.
 Carbon and alloy steel with lead or boron ASTM standards, 1020, 1035, 1060, 4130, 4140.
 Free cutting steel ASTM standards 1214, 12L14, 1215…etc.
 Spring steel ASTM standards 1065, 1070, 9255, 5155 …etc.
 Different alloy and Carbon steel grade ASTM standard, 16MnCrS5, 18Ni Cr MO5,C45R,…etc
 Collaborate Made the budget with respect to the grade, VD or VOD and CCM
 Review of the customer inquires according to the international standard (EN, DIN, ASTM,
SAE, ISO, JIS, AFNOR, BS, GOST, UNE standard….etc).
 Suggest and erection a local unit for stainless steel wire rod pickling by using some acids
such as hydruofloric,sulphuric and nitric acid to raising the price of stainless steel product
to be used in manufacturing of spoon and fork.
 Suggest and improved steel making plant cost by decreasing casting billet head length in
steel making plant as a team member of yield and waste development project.
 Suggest and improved casted billet with high hydrogen content in closed box to be facilitate
decreased hydrogen content to be help rolling process without hydrogen induced cracks
defect and lose yield of product.
 Suggest and the owner idea of using local Olivin sand from east EGYPTIAN desert as EBT
sand in EAF instead of turkish exported one and used in different SMP plant in EGYPT.
 Suggest and improved laboratory competence by international and local round robin test
laboratory accreditation according ISO17025IEC from local commity and DAP (Deutch
Accreditation Prufung) as international commity.
 Turned laboratory from service unit to production unit by analysis for external clients.with
fees, also as a consultant and third party for different companies.
 Suggest and superviesd laboratory to collaborate in ASTM PT test (proficiency test program)
and gained a good rank between international laboratory.
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 Erection,setting ,calibration and training new employee in the following instrument:
 Universal testing machine (UTM )for company bars test
 X-Ray fluorescence ARL 9800 for analysis steel and raw material,& OES-3460 ARL analysis
different steel grade
 LECO-CS analyser & LECO-O-N analyser and LECO DH analyser for analysis C, S, N , H2
 Spectro portable tester identified and sorting of mixed billet and finished product.
 Rockwel, Brinel, Vickers, Shore and hardenability test instrument for steel hardness.
 Impact testing machine for steel impact test at different temperature.
 Excution of metallographic test for steel inspection of grain size, decarburization depth,
micro structure, micro hardness test, and non metallic inclusions also preparation chemical
for etching samples.also evaluation of impact test after prepration
 Analytical laboratory analysis for lime, cokes water, oils, ferroalloys analysis and different
oxide ores such as EBT sand for EAF,fluorspar, carbon filling , dolomite, slag of EAF some
refractory.
 Monitoring magnetic particles testing and ultrasonic testing of rolled product.
Research, Development and Quality senior April 88 till August 98
Egyptian FerroAlloys Company (EFACO)
 Responsible to look Ferrosilicon alloy product quality issue about chemical
analysis , Grain size,also responsible to look a quality of pilot production of new frroalloys.
 AS Ateam member of CMRDI stuff for beneficiation ilminite ore by production titanium rich
slag in pilot plant EAF then chemical treatment to production rich TiO2.
 Ateam member of R&D in EFACO co.for production and innoviate new ferroalloys.
 Erection, setting, calibration and training new employee in different instrument and raw
material analysisi eg quartz, chromite , dolomite and new ferroalloys.
 Quality control & quality assurance, laboratory and planning in different job roles such as
production Ferroalloys (ferrolsilicon, ferrochromium, ferrosilicon calcium and magnesium,
ferrophosphorus and ferrovanadium alloys).also laboratory inspection
 Flame photometer and spectrophotometer for analytical analysis.also X- Ray analysis by
using Shimadzu instrument, and Leco instrument for C-S analysis in alloys.
EDUCATION
 Ph.D. in Analytical & Inorganic Chemistry, South Valley University – 1999
 Subject: “Beneficiation of Manganese from its Ores Present in Arab Republic of Egypt Using
Some Reductants”
 M.Sc. in Analytical Chemistry, Assiut University – 1994
 Subject: “Dressing and Separation of Some Metals Present in Mazout Thermal Station Ash“
 Diploma degree in Analytical Chemistry, Assiut University, with grade very good ,1989.
 B.Sc. Chemistry Department, Assiut University, with grade “Very Good”, May 1985.

update cv

  • 1.
    1 ABD ELKADER –MOHAMED – ELMAGHRABI QUALITY & LABORATORY MANAGER Yanbu  Saudi Arabia (+966) 500 604 883  gmaghraby@yahoo.com https://sa.linkedin.com/in/dr-abdelkader-elmaghrabi-phD-chemistry-0a061936 PROFESSIONAL QUALIFICATIONS  Total 29 years of diverse executive experience in quality and laboratory, project management, infrastructure implementation, operations, support, security and state of the art steel , ferroalloys quality and laboratory inspections.  10 years Research, Development and Technical Management in FerroAlloys industry.  10 years Quality control & Laboratory technical Management in special steel industry.  9 years in quality management of Rebars production.  Achived of ISO17025IEC, DAP Accreditation, proficeincy test program (PT), Uncertainity.  Achived the Quality assurance of ISO9001, ISO14001 and ISO18001 ( NCR analysis – maintain corrective and preventive action record – customer complaint)  Working closely with operation teams of the group to enhance productivity via enhancing process route for the existing steel making plant and rolling mills.  Working closely with sales, marketing and supply chain functions to uniform quality of raw materials and to enhance customers confidence  In association with QA team, responsible for secure roubst management system for the company, encompassing Quality, environment and health & safety requirements of all business functions.  Reducing operation cost by reducing prime product yield and utility consumption.  Supervision of environmental condition eg.furnace stack, underground water monitoring, annual hazard material inventory report, industrial waste audit report . AREAS OF EXPERTISE  Ability to lead and motivated a team and work under pressure.  Ability to work independently to plan, organise resolove problems.  Excellent communication and facilitation skills.  Enjoy being innovative,doing work that requires precision and being an expert in my field.  Effective communication skills, and high ability to analyze and solve problems.  Self motivated, Highly organized, Energetic team player, Excellent communication skills. PROOFESSONAL EXPERIENCE Quality and Laboratory Manager Apr.2008 till now Alyamamah Company for Reinforcing Steel Bars - Kingdom Saudi a Arabia  Designing standard test reports & MIS for quality assurance.  Process owner role and core team for PP and QM module during SAP Implemetation.  Participated all the project activities during end to end SAP implementation.  Major role for finalizing business process mapping and reports with implemetation team.  Role for super user after SAP implemetnation.  Maintaining master data for PP and QM.  Establishment a quality system from scratch.-Recruitment and team building.  Responsible to look after rebar product Quality issues.
  • 2.
    2  Leading teamto establish state of the art inspection and testing laboratories for product.  product accreditation and approval according to SASO and another Saudi Commite.  Saving prime product yield by studying ,verification and calculation of actual yield.  Managanig all aspects of water treatment, chemical, environment and contract performance. Quality Manager &Tehnical Manager From 1998 – 2008 Arab Company for Special Steel (ARCOSTEEL) – Egypt.  Responsible to develop, deploy and homogenize Quality control strategy for operation.  Finishing area for different tools like billet conditioning straightness cutting and material packing, unit for non destructive test (ultrasonic, circo graph MPI) and shooting blast.  Peeling unit for turned black surface product to white surfac.  Selection and process of raw material with respect to the grade.  Control entire process and fixing the target each and every time basis for production and cost point of view.  Collaborate with EAF production department Selection and process Quality of raw material with respect to the steel grade, quality control and analysis of best foaming slag and good basicity  LRF Quality control of many grades with respect to the customer requirement.  Stainless steel ASTM Standards 304, 304L, 316, 316L, 420, 416…etc.  Carbon and alloy steel with lead or boron ASTM standards, 1020, 1035, 1060, 4130, 4140.  Free cutting steel ASTM standards 1214, 12L14, 1215…etc.  Spring steel ASTM standards 1065, 1070, 9255, 5155 …etc.  Different alloy and Carbon steel grade ASTM standard, 16MnCrS5, 18Ni Cr MO5,C45R,…etc  Collaborate Made the budget with respect to the grade, VD or VOD and CCM  Review of the customer inquires according to the international standard (EN, DIN, ASTM, SAE, ISO, JIS, AFNOR, BS, GOST, UNE standard….etc).  Suggest and erection a local unit for stainless steel wire rod pickling by using some acids such as hydruofloric,sulphuric and nitric acid to raising the price of stainless steel product to be used in manufacturing of spoon and fork.  Suggest and improved steel making plant cost by decreasing casting billet head length in steel making plant as a team member of yield and waste development project.  Suggest and improved casted billet with high hydrogen content in closed box to be facilitate decreased hydrogen content to be help rolling process without hydrogen induced cracks defect and lose yield of product.  Suggest and the owner idea of using local Olivin sand from east EGYPTIAN desert as EBT sand in EAF instead of turkish exported one and used in different SMP plant in EGYPT.  Suggest and improved laboratory competence by international and local round robin test laboratory accreditation according ISO17025IEC from local commity and DAP (Deutch Accreditation Prufung) as international commity.  Turned laboratory from service unit to production unit by analysis for external clients.with fees, also as a consultant and third party for different companies.  Suggest and superviesd laboratory to collaborate in ASTM PT test (proficiency test program) and gained a good rank between international laboratory.
  • 3.
    3  Erection,setting ,calibrationand training new employee in the following instrument:  Universal testing machine (UTM )for company bars test  X-Ray fluorescence ARL 9800 for analysis steel and raw material,& OES-3460 ARL analysis different steel grade  LECO-CS analyser & LECO-O-N analyser and LECO DH analyser for analysis C, S, N , H2  Spectro portable tester identified and sorting of mixed billet and finished product.  Rockwel, Brinel, Vickers, Shore and hardenability test instrument for steel hardness.  Impact testing machine for steel impact test at different temperature.  Excution of metallographic test for steel inspection of grain size, decarburization depth, micro structure, micro hardness test, and non metallic inclusions also preparation chemical for etching samples.also evaluation of impact test after prepration  Analytical laboratory analysis for lime, cokes water, oils, ferroalloys analysis and different oxide ores such as EBT sand for EAF,fluorspar, carbon filling , dolomite, slag of EAF some refractory.  Monitoring magnetic particles testing and ultrasonic testing of rolled product. Research, Development and Quality senior April 88 till August 98 Egyptian FerroAlloys Company (EFACO)  Responsible to look Ferrosilicon alloy product quality issue about chemical analysis , Grain size,also responsible to look a quality of pilot production of new frroalloys.  AS Ateam member of CMRDI stuff for beneficiation ilminite ore by production titanium rich slag in pilot plant EAF then chemical treatment to production rich TiO2.  Ateam member of R&D in EFACO co.for production and innoviate new ferroalloys.  Erection, setting, calibration and training new employee in different instrument and raw material analysisi eg quartz, chromite , dolomite and new ferroalloys.  Quality control & quality assurance, laboratory and planning in different job roles such as production Ferroalloys (ferrolsilicon, ferrochromium, ferrosilicon calcium and magnesium, ferrophosphorus and ferrovanadium alloys).also laboratory inspection  Flame photometer and spectrophotometer for analytical analysis.also X- Ray analysis by using Shimadzu instrument, and Leco instrument for C-S analysis in alloys. EDUCATION  Ph.D. in Analytical & Inorganic Chemistry, South Valley University – 1999  Subject: “Beneficiation of Manganese from its Ores Present in Arab Republic of Egypt Using Some Reductants”  M.Sc. in Analytical Chemistry, Assiut University – 1994  Subject: “Dressing and Separation of Some Metals Present in Mazout Thermal Station Ash“  Diploma degree in Analytical Chemistry, Assiut University, with grade very good ,1989.  B.Sc. Chemistry Department, Assiut University, with grade “Very Good”, May 1985.