The document outlines the steps for handling and moving a transformer from the loading dock to level 4 of the building. It involves using forklifts and mobile gantries to lift the transformer out of its crate, transport it to an elevator, and maneuver it down corridors to its destination. Safety precautions include establishing exclusion zones, using spotters to monitor equipment stability, prohibiting phone use by operators, and ensuring only qualified staff operate machinery.

2. Presentation Title 2
Materials Handling Steps
- Transformer to be removed from the
back of semi using 16t forklift
- Once transformer has been lifted &
truck has exited the Loading Dock,
transformer to be placed on Loading
Dock slab externally
- External Loading Dock utilised due
to head height limitations with the
Internal Loading Dock adjacent

3. Presentation Title 3
Materials Handling Steps
- There is a requirement to de-crate the
transformer prior to being transported to
Level 4 Switchroom AD
- Corellian to use 2.5T forklift to remove the
crate lid using the black straps shown
below. Sides to be removed & stacked to
the side.
- Crates to be stacked neatly within external
loading dock to be removed into larger bin
at completion of works

4. Presentation Title 4
De-Crating Procedure (Siemens)

5. Presentation Title 5
Materials Handling Steps
- Once de-crated, Corellian will erect 2x mobile 5T gantries and will lift the transformer using certified lifting
points with skates to be positioned under the unit before being lowered down.
- Transformer will be towed using 2.5T forklift and rated slings to Lift 1 over dock leveller.
- Dock leveller has roll over capacity of 15t – at no time will both the forklift & transformer be loading on the
dock leveller
- Once forklift reaches Lift 1, disconnect the forklift from the transformer and drive into lift.

6. Presentation Title 6
Gantry Methodology

7. Presentation Title 7
Materials Handling Steps
- The forklift will then be taken up to level 4 and driven out of the lift.
- Use toe jacks to lift one end of the transformer and swap out the front 12T steerable skate to 2x
6T straight skates to reduce the point load once in the lift.
- Power skate used to push the transformer into the lift and transformer taken to Level 4.
- Once on Level 4, forklift is used to tow the transformer out of the lift and the skates changed back
to have the steerable at the front.

8. Presentation Title 8
Materials Handling Steps

9. Presentation Title 9
Transformer Movement Calculations

10. Presentation Title 10
Corellian Key Safety Items
- Spotters will be in place at all times to control stability of
equipment while skating
- Exclusion zone will be established within Loading Dock & in
corridors
- Workers are not to use mobile phones (while maneuvering
equipment) at all times.
- Qualified operator and competent persons to operate the
forklift.
- Forklift HRW license to be issued to MPX security upon
inductions.
- Pre-checks of forklift to occur prior to operating forklift.
Including all lifting gear inspected
- Forklift operator to be aware of surrounding workers.
- Establish signage to prevent other individuals entering in
pathway of forklift.

11. Certificates &
Documentation
5

12. Presentation Title 12
DOCUMENTATION SUMMARY
Item Status Responsibility
Transformer Operation Manual Submitted Siemens
Transformer Lifting Procedure & Decrating Submitted Siemens
Packing List (Photo included) Submitted Siemens
Aurecon Slab Loading Approval Submitted Aurecon
Corellian SWMS Submitted Corellian
Corellian Plant Documentation Submitted Corellian
Corellian Lifting Gear Register Submitted Corellian
Corellian Gantry Documentation Submitted Corellian
Appointed Persons Submitted Corellian