UNIFLEX today has two manufacturing plants, one plant (Hose Products Division) dedicated to Flexible Hose assemblies, End Fittings, Adapters & CNC machined components while the other plant (Tube Products Division) manufactures Rigid Tube Assembly Fabrications, FIP, Small & Medium Fabrications etc.

1. Corporate Presentation
 Hose Assemblies
 Hose Fittings
 Adapters
 Auto Components
 Marine Products
 Tube Assemblies
 Fabrication
 Aerospace

2. Our Markets ……
30+ years in fluid conveying …..

3. Manufacturing Plants
Hose Products Division
UNIVERSAL FLEXIBLES PVT. LTD.
Whitefield, Bangalore
• 100,000 square feet in area
• Capacity to make 20 million Hose Fittings
& Adapters and 500 K Hose Assemblies
Tube Products Division
UNIFLEX Precision Products Pvt. Ltd.
Hosur- Kelamangalam Road
• 150,000 square feet in area
• Capacity to make 500 K Tube &
Fabricated Assemblies

4. Manufacturing Facilities – Hose Products
Division
 CNC Turning Centres
 CNC Sliding Head Lathes
 5 Axes Sliding Frame Lathe
 Nut and Hose Crimpers
 Hose and Tube Flushing
 Parts Washing
 Pressure Testing
 Millipore Testing
 Continuous Annealing
& Brazing Furnace

5.  Fully Automatic Electroplating Plant
 ROHS complaint Zinc Plating with Cr 3 passivation
conforming to ISO 9227 or ASTM B 117
 Weiss Salt Spray Test Equipment to assure Salt Spray
results consistently
Manufacturing Facilities – Hose Products
Division

6. Products @ Hose Products Division
• Hose Assemblies
• Adapters – BSP, Metric, SAE, JIS
• Live Swivels
• One / Two piece Fittings
• No Weld No Braze Flange Adapters
• Waterblast Fittings

7. Tube Assemblies:
 Automatic Tube Cutting
 Multi Axes CNC Tube
Bending
 Hydraulic Tube Bending
SPM
 Tube End Forming
 Co-ordinate Measuring
 Orbital TIG Welding
 Induction Brazing
 Passivation Line
 Tube Flushing
 Pressure Testing
Manufacturing Facilities – Tube Products
Division

8. Manufacturing Facilities – Tube Products
Division
Fabrication:
 CNC Shear – 8mm x 3100mm
 Hydraulic Press Brake – 200 Tons
 TIG , MIG & Orbital TIG Welding
(6mm thick tube-fusion & wire
feed)
 Induction & Furnace Brazing

9. Laser Cutting:
 6 Axes/3 Dimensional
capability
 3D Components of size
900mm x 900mm x 350mm
 Tubular components from
20mm Ø to 160mm Ø
 Max. Sheet thickness 18mm
in Steel, 8mm in SS & 6mm in
Aluminum Alloy
Manufacturing Facilities – Tube Products
Division

10. Fuel Injection Pipes:
 Pipe Bending SPM
 Tube End Forming
 Wire Passing
 Flushing
 CRS/CRDI Pipes in 2017
Manufacturing Facilities-Tube Products
Division

11. Tube Products Division Capabilities
Process Capability
Pipe Bending Multi Axes, Multi Radii, 1D,
Up to Ø 114 mm & 4mm thick
CDS, CDW, ERW, Single Wall, Double Wall
End Forming Single & Double Flare,
Beading, Crimping, Swaging, Wall Forming,
Up to Ø 90 mm tube OD
Welding MIG & TIG, Orbital TIG(Up to 6 mm thick tube)
Manual & SPM
Brazing Copper, Brass , Silver
Furnace, Induction, Manual, SPM
Fabrication Shearing up to 8 mm , Press Brake
6 Axes CNC Laser cutting
Surface Treatment Electroplating – Zn & Zn - Ni
Phosphating , Passivation,
Heat Resistant Painting, ED Coating

12. Products @ Tube Products Division

13. Quality Assurance
 Both plants certified to the ISO 9001-2008 and TS 16949-2009
Quality Management Systems
 Plant I certified to ISO 14001:2004 for EMS
 Inspection and measuring facilities available:
 Video Measuring Equipment
 Arm type CMM
 Salt Spray Testing Equipment
 Surface Roughness Measuring Instrument
 Optical Profile Projector, 2D QM Height Gauge
 Hardness Tester
 Pressure Testing &
Cyclic Testing

14. Value Proposition
 Core Competence in providing value
engineered solutions
 Technical Tie-Up with Dunlop for Hose Fittings
 One stop shop for Fittings, Hose Assemblies,
Adapters & Tube Assemblies
 Lean manufacturing Concepts
 D&D Centre
 Flexible Manufacturing-Small Volume
 TS 16949-2009 Certification
 Sales Office and Warehousing in the US

15. UNIFLEX
2C,Dyavasandra Industrial Area
4thtCross,Whitefield Cross Road
Mahadevapura,Bangalore-560048
Phone:9180 43580300
Fax:9180 43580331
Email: info@myuniflex.com
www.myuniflex.com
THANK YOU