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Ultra Efficient HPC Data
          Center
          Natural Low Energy Cooling Conceptual Design




10/8/10                                                  1
Project Funding

    Canada's Advanced Research and Innovation
     Network (CANARIE)
    Canada California Strategic Innovation Partnership
     (CCSIP)
     •    ISTP Canada
     •    University of California
     •    McGill University
Site Selection

    Three candidate locations in Quebec
     •    McDonald Campus of McGill University in St. Anne de Bellevue
     •    Campus of the Institut de recherche d’Hydro-Quebec (IREQ) in
          Varennes
     •    IREQ campus in Shawinigan

    McDonald Campus of McGill University selected as
     site for project
    All enjoy
              Cold climate
              Renewable energy resource (hydroelectric)
              Inexpensive electricity
The System Approach: An Overview

    Goals: Most Efficient Class One Data Center
    Climate Evaluation
    Define Loads and How to Best Serve Them
     •    Water cooled equipment
     •    Medium temperature chilled water (65F, 75F)

    Optimize Heat Rejection for Climate and Loads
     •    Evaporative free cooling – Primary cooling
     •    Seasonal ice storage – Top up cooling

    Backup Approach
    Results
Goals


    Provide ASHRAE TC9.9 Class 1 Datacenter
    No compressor based cooling
    Lower construction cost
    Lower operating cost
    Best efficiency
    Environmentally friendly
          Construction materials
          Recycle heat, water
Proposed Annual Electrical Costs
Comparison


  $10,000,000

   $9,000,000

   $8,000,000

   $7,000,000
                                          $5 Million/yr Annual
   $6,000,000                               Savings Target
   $5,000,000

   $4,000,000

   $3,000,000

   $2,000,000

   $1,000,000

          $0
                San Diego (1.35 PUE)   Montreal (1.06 PUE)
                   at $0.09/kWh          at $0.05/kWh
Aerial Perspective – “Farm” at
McDonald Campus
         Cooling Towers and
     Mechanical Infrastructure                     20,000 SF Phase 1
                                                   8 MW IT Load
 VA
 Hospital

                                                           Fuel Tanks


Cooling Ice Pond


Stormwater Detension


            Office, Shipping/
                   Receiving          Electrical
                                 Infrastructure
Climate: Free Cooling Analysis with 65F CHWS


                                            0.030
                                                       Data Source: Government of Canada - National Climate Data & Information Archive
                                            0.028
                                                       Data Set: WMO #71627, Montreal/Pierre Elliott Trudeau Airport, Typical Year
                                            0.026
                                                       Elevation: 118 feet
 Humidity Ratio (lbs H2O per lbs dry air)




                                            0.024
                                                       Air Pressure: 14.633224 psia
                                            0.022

                                            0.020                                                                                        Auxillary Cooling
                                                                                                                                             80 hrs/yr
                                            0.018

                                            0.016                                                           Partial Free Cooling
                                                                                                                1234 hrs/yr
                                            0.014

                                            0.012

                                            0.010

                                            0.008
                                                                                           Full Free Cooling
                                            0.006                                             7446 hrs/yr
                                            0.004

                                            0.002

                                            0.000
                                                    -30 -25 -20 -15 -10 -5    0    5   10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

                                                                                             Dry Bulb Temperature (F)
Climate: Free Cooling Analysis With 75F CHWS


                                            0.030
                                                       Data Source: Government of Canada - National Climate Data & Information Archive
                                            0.028
                                                       Data Set: Montreal/Pierre Elliott Trudeau Intl Airport, Typical Year
                                            0.026      Elevation: 118 feet                                                                   Auxillary Cooling
                                                       Air Pressure: 14.633224 psia                                                               0 hrs/yr
 Humidity Ratio (lbs H2O per lbs dry air)




                                            0.024

                                            0.022

                                            0.020                                                                              Partial Free Cooling

                                            0.018                                                                                   114 hrs/yr

                                            0.016

                                            0.014

                                            0.012

                                            0.010

                                            0.008
                                                                                              Full Free Cooling
                                            0.006                                                8646 hrs/yr
                                            0.004

                                            0.002

                                            0.000
                                                    -30 -25 -20 -15 -10 -5      0    5   10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

                                                                                                Dry Bulb Temperature (F)
Load Strategies
    Climate analysis shows higher temperature chilled
     water offers many more hours of free cooling
    Highly concentrated heat loads
     •    A single high density rack
          can put off as much
          waste heat as a
          VW Beetle (40kW)
     •    Air exiting racks
          typically exceeds
          90F
Load Heat Collection Strategies

    Higher temperature Chilled Water Supply (CHWS)
     offers many more hours of free cooling: Design to
     use 75F and 65F CHWS
     •    Direct water based cooling most efficient
     •    Hot aisle / cold aisle for minority of load
Primary Cooling Strategies: Medium
Temp. Cooling Water and Free Cooling
Primary Cooling Strategies: Medium
 Temp. Cooling Water and Free Cooling
    Design to cool with 65F/18C and 75F/24C water
     •    90% of 65F load served with cooling tower provided free cooling;
          99.3% of 75F load
     •    590,000 ton-hrs (2,100 MWh) Top up Cooling Required
Supplemental Cooling: Seasonal Ice
     Storage Slush Pond System
     Fill in winter with plowed snow collection
     Melt water cools data center
Slush Pond

     Paved collection basin, 75,000 ft3 (2,100 m3)
            Drive-in slope on one side for plow loading
            Lightweight, waterproof insulating cover or roof to protect
             from warm rains
            Extensive drain system to collect meltwater
            Berms for sides, or dig into ground
Sundsvall, Sweden, Snow Storage - Empty
Sundsvall, Sweden, Snow Storage - Full
Snow dump overruns in Montreal, 2008-09
Slush Pond System – Pumping and
     Filtration
     Mature waste water handling technology
            Remove gravel, wood, grit from melt water
            Remove oils and road chemicals prior to release as required
            Filter

     Select heat exchangers for highly corrosive fluid
            Maintain complete separation between pond water and
             building loop water

     Integrate settling tank to also serve as emergency
      storage
Key approaches

    Keep storage pond simple
           Leverage local snow removal program if possible
           Collect snow dumpage fees?

    Provide appropriate maintenance
           Provide for pile grooming, drain clearing, filter cleaning, etc

    Use in lieu of chillers to save cost
           Consider emergency chiller rental for backup

    Design properly
           Simple concept but careful design required
Office Approaches
    Much lower load
    Design for comfort and optimal use of medium
     temperature water
Backup – Do Not Invest in Chillers 'Just
in Case'!

Pay for it only
when (if) you
ever need it


Design for
portable
air-cooled
chillers
to connect in
an emergency
Results

    McGill-USCD HPC Data Center PUE Itemization
                                                     Fans; 1.5%


                                                    CRAH Fans; 0.0%

                                                      Humidifier; 0.0%

                                                     CHW Plant; 2.1%

                                                      Transformer Loss;
                                                            0.5%
                                                      UPS Loss; 0.6%

       Racks; 94.0%                                   PDU Loss; 1.0%



                                                Data Center
                                                Lights; 0.2%


  Power Usage Effectiveness (PUE) = Total Energy / Rack Energy = 1.06
Results

Supply Temperatures                              Annual Energy Use    Mechanical Cooling Needed Water Usage
                      Hours of Free
                      Cooling / year     PUE                                  Additional Load at
  Air      Water                                            Cost                                 Evaporation +
 Cooled    Cooled
                                                Energy
                                                       ( $0.058/kWh)  Hours Extreme Weather Carry Over
                                                                     per Year (wetbulb = 68.7°F)
°C   °F   °C    °F    hrs/yr   % of yr          MWh/yr        $                       tons          gallons

23.9 75.0 23.9 75.0 8,532       97%      1.06    74,567     $4,325,000 228             0          30,100,000

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Ultra-Efficient HPC Data Centre - Gary Bernstein, McGill University

  • 1. Ultra Efficient HPC Data Center Natural Low Energy Cooling Conceptual Design 10/8/10 1
  • 2.
  • 3. Project Funding   Canada's Advanced Research and Innovation Network (CANARIE)   Canada California Strategic Innovation Partnership (CCSIP) •  ISTP Canada •  University of California •  McGill University
  • 4. Site Selection   Three candidate locations in Quebec •  McDonald Campus of McGill University in St. Anne de Bellevue •  Campus of the Institut de recherche d’Hydro-Quebec (IREQ) in Varennes •  IREQ campus in Shawinigan   McDonald Campus of McGill University selected as site for project   All enjoy   Cold climate   Renewable energy resource (hydroelectric)   Inexpensive electricity
  • 5. The System Approach: An Overview   Goals: Most Efficient Class One Data Center   Climate Evaluation   Define Loads and How to Best Serve Them •  Water cooled equipment •  Medium temperature chilled water (65F, 75F)   Optimize Heat Rejection for Climate and Loads •  Evaporative free cooling – Primary cooling •  Seasonal ice storage – Top up cooling   Backup Approach   Results
  • 6. Goals   Provide ASHRAE TC9.9 Class 1 Datacenter   No compressor based cooling   Lower construction cost   Lower operating cost   Best efficiency   Environmentally friendly   Construction materials   Recycle heat, water
  • 7. Proposed Annual Electrical Costs Comparison $10,000,000 $9,000,000 $8,000,000 $7,000,000 $5 Million/yr Annual $6,000,000 Savings Target $5,000,000 $4,000,000 $3,000,000 $2,000,000 $1,000,000 $0 San Diego (1.35 PUE) Montreal (1.06 PUE) at $0.09/kWh at $0.05/kWh
  • 8. Aerial Perspective – “Farm” at McDonald Campus Cooling Towers and Mechanical Infrastructure 20,000 SF Phase 1 8 MW IT Load VA Hospital Fuel Tanks Cooling Ice Pond Stormwater Detension Office, Shipping/ Receiving Electrical Infrastructure
  • 9. Climate: Free Cooling Analysis with 65F CHWS 0.030 Data Source: Government of Canada - National Climate Data & Information Archive 0.028 Data Set: WMO #71627, Montreal/Pierre Elliott Trudeau Airport, Typical Year 0.026 Elevation: 118 feet Humidity Ratio (lbs H2O per lbs dry air) 0.024 Air Pressure: 14.633224 psia 0.022 0.020 Auxillary Cooling 80 hrs/yr 0.018 0.016 Partial Free Cooling 1234 hrs/yr 0.014 0.012 0.010 0.008 Full Free Cooling 0.006 7446 hrs/yr 0.004 0.002 0.000 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Dry Bulb Temperature (F)
  • 10. Climate: Free Cooling Analysis With 75F CHWS 0.030 Data Source: Government of Canada - National Climate Data & Information Archive 0.028 Data Set: Montreal/Pierre Elliott Trudeau Intl Airport, Typical Year 0.026 Elevation: 118 feet Auxillary Cooling Air Pressure: 14.633224 psia 0 hrs/yr Humidity Ratio (lbs H2O per lbs dry air) 0.024 0.022 0.020 Partial Free Cooling 0.018 114 hrs/yr 0.016 0.014 0.012 0.010 0.008 Full Free Cooling 0.006 8646 hrs/yr 0.004 0.002 0.000 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Dry Bulb Temperature (F)
  • 11. Load Strategies   Climate analysis shows higher temperature chilled water offers many more hours of free cooling   Highly concentrated heat loads •  A single high density rack can put off as much waste heat as a VW Beetle (40kW) •  Air exiting racks typically exceeds 90F
  • 12. Load Heat Collection Strategies   Higher temperature Chilled Water Supply (CHWS) offers many more hours of free cooling: Design to use 75F and 65F CHWS •  Direct water based cooling most efficient •  Hot aisle / cold aisle for minority of load
  • 13. Primary Cooling Strategies: Medium Temp. Cooling Water and Free Cooling
  • 14. Primary Cooling Strategies: Medium Temp. Cooling Water and Free Cooling   Design to cool with 65F/18C and 75F/24C water •  90% of 65F load served with cooling tower provided free cooling; 99.3% of 75F load •  590,000 ton-hrs (2,100 MWh) Top up Cooling Required
  • 15. Supplemental Cooling: Seasonal Ice Storage Slush Pond System   Fill in winter with plowed snow collection   Melt water cools data center
  • 16.
  • 17. Slush Pond   Paved collection basin, 75,000 ft3 (2,100 m3)   Drive-in slope on one side for plow loading   Lightweight, waterproof insulating cover or roof to protect from warm rains   Extensive drain system to collect meltwater   Berms for sides, or dig into ground
  • 18. Sundsvall, Sweden, Snow Storage - Empty
  • 19. Sundsvall, Sweden, Snow Storage - Full
  • 20. Snow dump overruns in Montreal, 2008-09
  • 21. Slush Pond System – Pumping and Filtration   Mature waste water handling technology   Remove gravel, wood, grit from melt water   Remove oils and road chemicals prior to release as required   Filter   Select heat exchangers for highly corrosive fluid   Maintain complete separation between pond water and building loop water   Integrate settling tank to also serve as emergency storage
  • 22. Key approaches   Keep storage pond simple   Leverage local snow removal program if possible   Collect snow dumpage fees?   Provide appropriate maintenance   Provide for pile grooming, drain clearing, filter cleaning, etc   Use in lieu of chillers to save cost   Consider emergency chiller rental for backup   Design properly   Simple concept but careful design required
  • 23. Office Approaches   Much lower load   Design for comfort and optimal use of medium temperature water
  • 24. Backup – Do Not Invest in Chillers 'Just in Case'! Pay for it only when (if) you ever need it Design for portable air-cooled chillers to connect in an emergency
  • 25. Results McGill-USCD HPC Data Center PUE Itemization Fans; 1.5% CRAH Fans; 0.0% Humidifier; 0.0% CHW Plant; 2.1% Transformer Loss; 0.5% UPS Loss; 0.6% Racks; 94.0% PDU Loss; 1.0% Data Center Lights; 0.2% Power Usage Effectiveness (PUE) = Total Energy / Rack Energy = 1.06
  • 26. Results Supply Temperatures Annual Energy Use Mechanical Cooling Needed Water Usage Hours of Free Cooling / year PUE Additional Load at Air Water Cost Evaporation + Cooled Cooled Energy ( $0.058/kWh) Hours Extreme Weather Carry Over per Year (wetbulb = 68.7°F) °C °F °C °F hrs/yr % of yr MWh/yr $ tons gallons 23.9 75.0 23.9 75.0 8,532 97% 1.06 74,567 $4,325,000 228 0 30,100,000