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// Table of content ATR Self-Climbing Systems
RKS Rail Climbing System
HWS Hydraulic Windshield System
Basic components
2
8
11
14
SELF-CLIMBING SYSTEMS
// High efficiency for high-rise construction
2
1
7
2
3
6
4
5
8
9
SELF-CLIMBING SYSTEMS
Formwork support structure for the construction of
walls and other vertical structures without crane (driven
by hydraulic and mechanical mechanisms).
The climbing process consists of the successive elevation
of the mast and the climbing bracket-formwork-set
along the wall surface.
// ATR Self-Climbing Systems
Features
1 Self-Climbing Bracket ATR
2 Self-Climbing Bracket Shoe
3 Mast
4 Cylinder
5 Upper Climbing Head
6 Lower Climbing Head
7 Support block
8 Anchor Bracket
9 Formwork
Main system components
3
SELF-CLIMBING SYSTEMS
Flexible and versatile for all types of requirements in
the construction of high-rise buildings.
Easy to adapt due to MK System components:
complex wall geometries, platform configurations,
closures, optimised formwork configurations, safety,
workspaces between wall and formwork, cone
recovery.
Almost completely crane-independent: formwork,
working platforms and concrete placing boom can be
simultaneously lifted.
Hydraulic climbing: superior performance compared
to conventional climbing with crane. Very fast
construction pace.
Operational even under adverse weather
conditions.
Safety in lifting and handling at great heights.
Adaptable to complex wall geometries.
Large and protected working platforms. Safe
access.
High load capacity.
Hydraulic system configurable to requirements.
The working load of each cylinder can be controlled
separately.
System benefits
Hydraulic power unit operates up to 12 cylinders
simultaneously. Large formwork sets can be easily
lifted.
Climbing brackets are anchored to the wall with
cones embedded in the concrete (absorption of
horizontal and vertical loads).
Roll-back carriages for works between formwork
panels.
Main accessories are common throughout the ATR
product range.
Compatible with all vertical formwork systems
and with the MK System.
4
3
1
2
7
6
5
4
9
8
3
1
2
7
6
5
4
9
8
10
SELF-CLIMBING SYSTEMS
SELF-CLIMBING BRACKET ATR-B
SELF-CLIMBING NARROW BRACKET ATR-N
Main ATR-B system components
1 Self-Climbing
Bracket ATR-B
2 Main platform
3 Control platform
4 Cone recovery
platform
5 Pouring platform
6 Upper
intermediate
platform
7 Roll-Back Carriage
ATR
8 Push-Pull Props TR
9 Formwork
Main ATR-N system components
1 Self-Climbing
Narrow Bracket
ATR-N
2 Main platform
3 Control platform
4 Cone recovery
platform
5 Outrigger structure
6 Adjustable hanging
panel
7 Fixed hanging panel
8 Pouring platform
9 Push-Pull Props
10 Formwork
Two platforms: main working
platform (2.5 m width) and control
platform for the operation of the
hydraulic system; three optional
platforms for pouring, items
recovery and other tasks.
Formwork hanging from upper
structure for stripping, panel
backward moving and positioning
works.
Self-climbing bracket
configuration.
Formwork panel moving with
roll-back carriages (70 cm) on the
bracket itself.
Components for the horizontal
and vertical plumbing and
positioning of the formwork.
Used in narrow shafts between
walls.
Widths between 1.75 and 2.5 m
where the ATR-B bracket cannot
be used.
5
1 2 3 4
SELF-CLIMBING SYSTEMS
SELF-CLIMBING PLATFORM ATR-P
Platforms used in shafts where for reasons of
dimensions, loads or geometry, a platform system performs
better than self-climbing brackets.
Structure based on MK System. It can adjust to different
geometries and be fitted with different formwork
Lifting sequence of the ATR self-climbing system
1 Pouring
2 Stripping
3 Placing of anchors
- Mast elevation
- Lower anchor recovery
4 Structure elevation
stripping systems (carriages or outrigger structures).
Structures for the support of auxiliary elements
such as concrete placing booms and small cranes
can be assembled to this system.
6
SELF-CLIMBING SYSTEMS
Solutions
Complex geometries: based on the MK System, it
easily adapts to the building geometries. Customised
access, working and storage areas can be configured.
They cover the entire perimeter and provide completely
safe working areas.
Outside formwork and platforms hanging from the upper MK structure of the ATR system
Solution for shafts with irregular geometries
ATR System for circular geometry
ATR System for rectangular geometry
High capacity shaft self-climbing structures:
enables the simultaneous construction of slabs
and walls thus reducing material and avoiding the
otherwise required connection.
7
SELF-CLIMBING SYSTEMS
ATR System in pier construction.
Elevation of auxiliary elements such as a concrete placing boom or small
cranes
Large working platform and storage areas
8
7
9
2
3
6
4
5
8
1
12
11
10
SELF-CLIMBING SYSTEMS
Main system components
1 Main platform
2 Control platform
3 Pouring platform
4 Cone recovery platform
5 Mast
6 Head HWS
7 Climbing Head HWS
8 Cylinder
9 Hydraulic Power Unit HWS
10 Roll-Back Carriage
11 Vertical Waler
12 Formwork
// RKS Rail Climbing System
Features
RKS Climbing System
Guiding head for the masts of the structure
It enables the climbing of the
panel without separating the
structure from the wall. Safe
lifting operations under any weather
conditions.
Hydraulic lifting of the entire
structure and optional crane lifting.
Adjustable to different pouring heights,
standard range from 2.7 to 5 m.
Working load of the hydraulic
cylinder: 50 kN.
9
SELF-CLIMBING SYSTEMS
System benefits
Safe climbing to great heights, guided climbing along
the wall.
Versatile and adjustable (based on the MK System).
Large and safe platforms, customised configurations
possible.
Formwork stripping distance: 70 cm.
Hydraulic lifting, without crane.
Lifting of all platforms with a single hydraulic power
unit and two cylinders.
Lifting under adverse weather conditions.
Optimised for straight constructions or with repetitive
geometries.
Solutions
Inner shaft construction.
Inexpensive system for shaft
construction without requiring a
crane and protecting the workers
against the inclemency of the
weather.
Construction of buildings with
perimeter walls.
Large formwork areas with
guaranteed safety and high
performance rates.
10
SELF-CLIMBING SYSTEMS
Complete enclosure of the building perimeter for safe
formwork solutions in wall areas or columns at the slab
edge.
Successive structure climbing with mobile hydraulic system. Formwork and stripping system on
RKS.
Construction of partial walls in combination with
the HWS Hydraulic Windshield.
11
1
2
3
4
5
6
7
SELF-CLIMBING SYSTEMS
// HWS Hydraulic Windshield System
Features
Based on MK System (standard
walers with simple connecting
elements). Adaptable to different
geometries and configurations
according to requirements.
Main system components
1 Protection screen with different enclosures
2 Working platform / material unloading / storage
3 Mast
4 Slab Bracket HWS
5 Head HWS
6 Cylinder HWS
7 Climbing Head HWS
Safety item for the perimeter of
buildings at great height.
Covers the floor under construction
and the floors immediately below.
12
SELF-CLIMBING SYSTEMS
System benefits
Prevents falls from the slab edge.
Excellent protection against the inclemency of the
weather.
Reduces the visual height effect.
Flexibility of the MK System.
Configurable section: working platform levels,
dimensions, material unloading platforms and type of
protective sheathing.
Selection of protective sheathing (opaque or semi-
transparent, stiff or elastic, etc.).
Material lifting platforms can be part of the
windshield panels.
Provides access between the last floors of the
building.
Platform for works at the slab edge.
Hydraulic self-climbing elevation, without crane.
Can be anchored to slab or wall.
Adapts well to the geometry of irregular slabs,
including geometries varying in height.
Encloses the entire perimeter without leaving any gaps.
Provides large vertical surfaces for promotional
messages.
Common accessories with other MK solutions.
Self-climbing system, hydraulic power unit and cylinders
Anchoring of HWS to slab or wall:
Installation of HWS windshields
1.- Anchoring system in slab
2.- Anchoring system on slab edge
3.- Anchoring system in wall
13
SELF-CLIMBING SYSTEMS
Configuration examples
HWS with storage and material lifting platforms at different
levels and working platform.
Basic section with platform for material unloading.
Debris section: extension of the slab as perimeter working and
material storage platform. It avoids falling debris when removing
formwork tables and provides a large advertising area towards the
street.
Access ladder in HWS.
HWS with working platform.
Straight section.
HWS lifted by crane.
14
SELF-CLIMBING SYSTEMS
ATR-B Bracket 0335240 380
ATR-B bracket body 0335245 263
ATR-N Narrow bracket 0335250 206
Anchor bracket NC 0339002 21
Double anchor bracket 0339030 23.5
Double cone NC wall anchor 0339024 18
Double cone NC positioner 0339026 1.7
Cylinder ATR 100kN 0338100 45
Cylinder ATR 100kN signal 0338150 53
6P, 4P y 2P hydraulic power unit
Roll-back carriage ATR 0335066 65
Roll-back rack 0335048 7.3
Gear device 0335126 5.7
Gear device handle 0335166 0.74
Selfclimbing bracket shoe NV 0335130 61
Telescopic head ATR-P 0336000 218
Beam DU-240 ATR-P
Upper climbing head NV 0338002 31.2
Lower climbing head NV 0338071 28.8
kg kg
kg
Basic components ATR
15
SELF-CLIMBING SYSTEMS
Common
Head HWS 1991100 26.1
Self-climbing block HWS 1991370 4.1
Climbing head HWS 1991300 13.6
Cylinder HWS 1991350 36
Hydraulic power unit HWS 1991310 130
Main suport RKS 1991260 13
Mast shoe RKS 1991250 14.3
Swingings shoe RKS 1991240 10.8
HWS
Slab-end bracket HWS 1991105 19
Slab bracket HWS 1991110 39.1
Hook slab bracket HWS 1991340 1.8
Walers MK-120 (from 1.125 m to
5.625 m
Profiles MK-180 (from 0.5 m to
6.625 m)
Push pull prop E
Spacer tube MK-120/52 1990200 0.46
Bolt M16 x 90 DIN-931-8.8 0241690 0.17
Nut M16 DIN-934-8.8 0241600 0.03
RKS
Wall bracket HWS 1991115 9.7
Additional profile RKS 1991270 13.4
kg kg
kg
Basic components RKS / HWS
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. 13
20560 Oñati, Spain
T. +34 943 034 900
F. +34 943 034 920
www.ulmaconstruction.com
Any safety provisions as directed by the appropriate governing agencies must be observed when using our products. The pictures
in this document are snapshots of situations at different stages of assembly, and therefore are not complete images. For the
purpose of safety, they should not be deemed as definitive. All of the indications regarding safety and operations contained in
this document, and the data on stress and loads should be respected. ULMA’s Technical Department must be consulted anytime
that field changes alter our equipment installation drawings. The loads featured in this document, related to the basic elements
of the product, are approximate. Our equipment is designed to work with accessories and elements made by our company only.
Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees. The company
reserves the right to introduce any modifications deemed necessary for the technical development of the product.
All rights reserved. Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or
mechanical procedure, including photocopy, magnetic recording or any other form of information storage or retrieval system
without the written permission.
© Copyright by ULMA C y E, S. Coop
IMPORTANT:
00FDM09

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ULMA Construction - Self-climbing Formwork Systems Catalogue X.pdf

  • 1. // Table of content ATR Self-Climbing Systems RKS Rail Climbing System HWS Hydraulic Windshield System Basic components 2 8 11 14 SELF-CLIMBING SYSTEMS // High efficiency for high-rise construction
  • 2. 2 1 7 2 3 6 4 5 8 9 SELF-CLIMBING SYSTEMS Formwork support structure for the construction of walls and other vertical structures without crane (driven by hydraulic and mechanical mechanisms). The climbing process consists of the successive elevation of the mast and the climbing bracket-formwork-set along the wall surface. // ATR Self-Climbing Systems Features 1 Self-Climbing Bracket ATR 2 Self-Climbing Bracket Shoe 3 Mast 4 Cylinder 5 Upper Climbing Head 6 Lower Climbing Head 7 Support block 8 Anchor Bracket 9 Formwork Main system components
  • 3. 3 SELF-CLIMBING SYSTEMS Flexible and versatile for all types of requirements in the construction of high-rise buildings. Easy to adapt due to MK System components: complex wall geometries, platform configurations, closures, optimised formwork configurations, safety, workspaces between wall and formwork, cone recovery. Almost completely crane-independent: formwork, working platforms and concrete placing boom can be simultaneously lifted. Hydraulic climbing: superior performance compared to conventional climbing with crane. Very fast construction pace. Operational even under adverse weather conditions. Safety in lifting and handling at great heights. Adaptable to complex wall geometries. Large and protected working platforms. Safe access. High load capacity. Hydraulic system configurable to requirements. The working load of each cylinder can be controlled separately. System benefits Hydraulic power unit operates up to 12 cylinders simultaneously. Large formwork sets can be easily lifted. Climbing brackets are anchored to the wall with cones embedded in the concrete (absorption of horizontal and vertical loads). Roll-back carriages for works between formwork panels. Main accessories are common throughout the ATR product range. Compatible with all vertical formwork systems and with the MK System.
  • 4. 4 3 1 2 7 6 5 4 9 8 3 1 2 7 6 5 4 9 8 10 SELF-CLIMBING SYSTEMS SELF-CLIMBING BRACKET ATR-B SELF-CLIMBING NARROW BRACKET ATR-N Main ATR-B system components 1 Self-Climbing Bracket ATR-B 2 Main platform 3 Control platform 4 Cone recovery platform 5 Pouring platform 6 Upper intermediate platform 7 Roll-Back Carriage ATR 8 Push-Pull Props TR 9 Formwork Main ATR-N system components 1 Self-Climbing Narrow Bracket ATR-N 2 Main platform 3 Control platform 4 Cone recovery platform 5 Outrigger structure 6 Adjustable hanging panel 7 Fixed hanging panel 8 Pouring platform 9 Push-Pull Props 10 Formwork Two platforms: main working platform (2.5 m width) and control platform for the operation of the hydraulic system; three optional platforms for pouring, items recovery and other tasks. Formwork hanging from upper structure for stripping, panel backward moving and positioning works. Self-climbing bracket configuration. Formwork panel moving with roll-back carriages (70 cm) on the bracket itself. Components for the horizontal and vertical plumbing and positioning of the formwork. Used in narrow shafts between walls. Widths between 1.75 and 2.5 m where the ATR-B bracket cannot be used.
  • 5. 5 1 2 3 4 SELF-CLIMBING SYSTEMS SELF-CLIMBING PLATFORM ATR-P Platforms used in shafts where for reasons of dimensions, loads or geometry, a platform system performs better than self-climbing brackets. Structure based on MK System. It can adjust to different geometries and be fitted with different formwork Lifting sequence of the ATR self-climbing system 1 Pouring 2 Stripping 3 Placing of anchors - Mast elevation - Lower anchor recovery 4 Structure elevation stripping systems (carriages or outrigger structures). Structures for the support of auxiliary elements such as concrete placing booms and small cranes can be assembled to this system.
  • 6. 6 SELF-CLIMBING SYSTEMS Solutions Complex geometries: based on the MK System, it easily adapts to the building geometries. Customised access, working and storage areas can be configured. They cover the entire perimeter and provide completely safe working areas. Outside formwork and platforms hanging from the upper MK structure of the ATR system Solution for shafts with irregular geometries ATR System for circular geometry ATR System for rectangular geometry High capacity shaft self-climbing structures: enables the simultaneous construction of slabs and walls thus reducing material and avoiding the otherwise required connection.
  • 7. 7 SELF-CLIMBING SYSTEMS ATR System in pier construction. Elevation of auxiliary elements such as a concrete placing boom or small cranes Large working platform and storage areas
  • 8. 8 7 9 2 3 6 4 5 8 1 12 11 10 SELF-CLIMBING SYSTEMS Main system components 1 Main platform 2 Control platform 3 Pouring platform 4 Cone recovery platform 5 Mast 6 Head HWS 7 Climbing Head HWS 8 Cylinder 9 Hydraulic Power Unit HWS 10 Roll-Back Carriage 11 Vertical Waler 12 Formwork // RKS Rail Climbing System Features RKS Climbing System Guiding head for the masts of the structure It enables the climbing of the panel without separating the structure from the wall. Safe lifting operations under any weather conditions. Hydraulic lifting of the entire structure and optional crane lifting. Adjustable to different pouring heights, standard range from 2.7 to 5 m. Working load of the hydraulic cylinder: 50 kN.
  • 9. 9 SELF-CLIMBING SYSTEMS System benefits Safe climbing to great heights, guided climbing along the wall. Versatile and adjustable (based on the MK System). Large and safe platforms, customised configurations possible. Formwork stripping distance: 70 cm. Hydraulic lifting, without crane. Lifting of all platforms with a single hydraulic power unit and two cylinders. Lifting under adverse weather conditions. Optimised for straight constructions or with repetitive geometries. Solutions Inner shaft construction. Inexpensive system for shaft construction without requiring a crane and protecting the workers against the inclemency of the weather. Construction of buildings with perimeter walls. Large formwork areas with guaranteed safety and high performance rates.
  • 10. 10 SELF-CLIMBING SYSTEMS Complete enclosure of the building perimeter for safe formwork solutions in wall areas or columns at the slab edge. Successive structure climbing with mobile hydraulic system. Formwork and stripping system on RKS. Construction of partial walls in combination with the HWS Hydraulic Windshield.
  • 11. 11 1 2 3 4 5 6 7 SELF-CLIMBING SYSTEMS // HWS Hydraulic Windshield System Features Based on MK System (standard walers with simple connecting elements). Adaptable to different geometries and configurations according to requirements. Main system components 1 Protection screen with different enclosures 2 Working platform / material unloading / storage 3 Mast 4 Slab Bracket HWS 5 Head HWS 6 Cylinder HWS 7 Climbing Head HWS Safety item for the perimeter of buildings at great height. Covers the floor under construction and the floors immediately below.
  • 12. 12 SELF-CLIMBING SYSTEMS System benefits Prevents falls from the slab edge. Excellent protection against the inclemency of the weather. Reduces the visual height effect. Flexibility of the MK System. Configurable section: working platform levels, dimensions, material unloading platforms and type of protective sheathing. Selection of protective sheathing (opaque or semi- transparent, stiff or elastic, etc.). Material lifting platforms can be part of the windshield panels. Provides access between the last floors of the building. Platform for works at the slab edge. Hydraulic self-climbing elevation, without crane. Can be anchored to slab or wall. Adapts well to the geometry of irregular slabs, including geometries varying in height. Encloses the entire perimeter without leaving any gaps. Provides large vertical surfaces for promotional messages. Common accessories with other MK solutions. Self-climbing system, hydraulic power unit and cylinders Anchoring of HWS to slab or wall: Installation of HWS windshields 1.- Anchoring system in slab 2.- Anchoring system on slab edge 3.- Anchoring system in wall
  • 13. 13 SELF-CLIMBING SYSTEMS Configuration examples HWS with storage and material lifting platforms at different levels and working platform. Basic section with platform for material unloading. Debris section: extension of the slab as perimeter working and material storage platform. It avoids falling debris when removing formwork tables and provides a large advertising area towards the street. Access ladder in HWS. HWS with working platform. Straight section. HWS lifted by crane.
  • 14. 14 SELF-CLIMBING SYSTEMS ATR-B Bracket 0335240 380 ATR-B bracket body 0335245 263 ATR-N Narrow bracket 0335250 206 Anchor bracket NC 0339002 21 Double anchor bracket 0339030 23.5 Double cone NC wall anchor 0339024 18 Double cone NC positioner 0339026 1.7 Cylinder ATR 100kN 0338100 45 Cylinder ATR 100kN signal 0338150 53 6P, 4P y 2P hydraulic power unit Roll-back carriage ATR 0335066 65 Roll-back rack 0335048 7.3 Gear device 0335126 5.7 Gear device handle 0335166 0.74 Selfclimbing bracket shoe NV 0335130 61 Telescopic head ATR-P 0336000 218 Beam DU-240 ATR-P Upper climbing head NV 0338002 31.2 Lower climbing head NV 0338071 28.8 kg kg kg Basic components ATR
  • 15. 15 SELF-CLIMBING SYSTEMS Common Head HWS 1991100 26.1 Self-climbing block HWS 1991370 4.1 Climbing head HWS 1991300 13.6 Cylinder HWS 1991350 36 Hydraulic power unit HWS 1991310 130 Main suport RKS 1991260 13 Mast shoe RKS 1991250 14.3 Swingings shoe RKS 1991240 10.8 HWS Slab-end bracket HWS 1991105 19 Slab bracket HWS 1991110 39.1 Hook slab bracket HWS 1991340 1.8 Walers MK-120 (from 1.125 m to 5.625 m Profiles MK-180 (from 0.5 m to 6.625 m) Push pull prop E Spacer tube MK-120/52 1990200 0.46 Bolt M16 x 90 DIN-931-8.8 0241690 0.17 Nut M16 DIN-934-8.8 0241600 0.03 RKS Wall bracket HWS 1991115 9.7 Additional profile RKS 1991270 13.4 kg kg kg Basic components RKS / HWS
  • 16. ULMA C y E, S. Coop. Ps. Otadui, 3 - P.O. 13 20560 Oñati, Spain T. +34 943 034 900 F. +34 943 034 920 www.ulmaconstruction.com Any safety provisions as directed by the appropriate governing agencies must be observed when using our products. The pictures in this document are snapshots of situations at different stages of assembly, and therefore are not complete images. For the purpose of safety, they should not be deemed as definitive. All of the indications regarding safety and operations contained in this document, and the data on stress and loads should be respected. ULMA’s Technical Department must be consulted anytime that field changes alter our equipment installation drawings. The loads featured in this document, related to the basic elements of the product, are approximate. Our equipment is designed to work with accessories and elements made by our company only. Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees. The company reserves the right to introduce any modifications deemed necessary for the technical development of the product. All rights reserved. Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or mechanical procedure, including photocopy, magnetic recording or any other form of information storage or retrieval system without the written permission. © Copyright by ULMA C y E, S. Coop IMPORTANT: 00FDM09