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SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
The Development of AK6
James AH Campbell
Jeremy Clarke
William Lamb
Dr Kurt Petersen
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Agenda
• Introduction
• Location & History
• Terms & Conditions of the Mining License
• The Resource
• Value Engineering Study
• Social & Environmental Responsibility
• Conclusion
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Introduction
• Evolution of project from a poorly known
kimberlite to a world class kimberlite diamond
mining project
• Benefit of significant data procured during the
resource development phase
• Focus on reducing upfront capital costs and
designing an operation that is technically fit
for the ore body and economically flexible
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Location & History
• AK6 is a Cretaceous age
kimberlite located in NE
Botswana
• Discovered in 1969 by Debot
• Re-assessed in 2003 by Debot
– New geophysics & drilling
technology
• AFD, Debot JV (Boteti) signed in
2005
• Mining License approved by GRB
in 2008
• Debot sold their share in Boteti
to Lucara in 2009
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
The Resource
- Sampling Programme
• 44, 6.5” percussion holes
• 23 pilot (core) holes
• 31 LDD (23”) holes
– Most down to 400m
– Two down to 756m
• 51 delineation (core) holes
• 3 bulk samples
• Main challenges:
– Diamond breakage
– Estimation of large stone
content
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
The Resource
- Results of Sampling Programme
• Indicated Resource to 372m:
– 8.9M cts in 40M tonnes
• Inferred Resource from
372-758m:
– 6M cts in 31M tonnes
• Average grade (+1mm) of 22cpht
• Modelled diamond value of
USD162/ct (+1mm), though
production value expected to be
in the USD200/ct region
– High proportion of Type II
diamonds
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Terms & Conditions of Mining License
• Mining License granted for 15-years from
10 October 2008
• Taxed under the twelfth schedule of the
Income Tax Act, including a variable rate of
Income tax
• Can offset withholding taxes against
income tax
• Normal royalty specified in the Botswana
Mines and Minerals Act
• Arrangements for the marketing of AK6
diamonds to be finalised with the
government
– Originally with the DTC
– Tender systems currently being investigated
• No government equity in the project
• Waiving of road levy on diesel if used for on
site power generation
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Introduction & Concepts
VES designed to reduce both capex and opex
from original Debot mine design
• Review all previous information from the
previous Debot studies
• Previous PPM pre-feasibility study indicated
that a phased approach to the project lowers
risk and can improve ROI
• Very different plant flowsheet
• Contract out as much as possible
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Mining
• Phased approach to project
– Phase 1: 2.5-3M tpa
– Phase 2: 4M tpa
• Used Debot data for new Whittle
model
• Split shell design
• LOM
– Kimberlite mined: 36 Mt
– Waste stripped: 90 Mt
• Detailed mine design expected to
reduce waste to c.70 Mt
• Conventional drill, blast, load and
haul mining systems
• Mining contractor: wet rate contract
NLobe CLobe SLobe
5 Year
Shell
96m deep
LOM Shell
288m deep
Clearancebetween the
2shells in this area
wouldneed to be
re-engineered
inthe next phase
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Treatment
• Review of “standard” flowsheet
• Break down flowsheet and derive
business case for each unit process
(including recycle loads)
• Determine areas of real value add
• Prioritise unit processes
• Simplification where possible
• Consider alternative technologies
• Review need for plant infrastructure:
buildings, maintenance cranage and
access; etc.
• Contract out operations
• Optimise the generation of net
revenue
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Treatment
Traditional approach to plant design based on
• Upfront size preparation
• Mass balance management: circulating loads
• Maximising liberation potential through slimes generation
• Asset efficiency: multiple tasks for equipment
Autogenous Milling
• Contains compressive, shear and abrasive forces in a single
unit process
• Contains internal classification and recycling of material
• Selectively reduces softer ore to fine sizes
• Mill can be “tuned” to comminution and diamond
liberation requirements: very flexible
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Treatment
Autogenous milling a viable option
• Does same job as 2° crushing,
scrubbing and screening, HPGR
crushing and disagglomeration
• Can treat highly weathered kimberlite
• Reduces DMS capacity
• Removes the need for internal water
circuits
• Reduces capex
• Reduces opex
• Reduces manpower
• Better availability and utilisation
• Very flexible flowsheet: tph/tcos/bcos
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Treatment
Phased project development
• Equipment sizing caters for double up
• Very different material characteristics over LOM
– Soft ore in the beginning, getting harder
– Very high DMS yields in later years: up to 25% for
Unit 13
• Limited Ore Dressing Study (‘ODS’) data,
flexibility built in process facility
• Ability to bulk sample during operations
• Learn about the resource as you mine
• Flexibility of plant operations
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Treatment
VES Flowsheet
• Primary mineral sizer
• Mill
• Pebble crushing
• Spiral classifier and screen
• DMS
• Magnetic separation
• X-ray machines
• Grease belts
• Handsorting
One recycle load only
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Infrastructure
Minimal infrastructure on site
• Gravel access road
• Power supply from Orapa substation: 33kV
• Adequate process and potable water from pit
dewatering well ring
• Contractors to provide own infrastructure
• Central maintenance facility for plant and infrastructure
• Housing of personnel in Letlhakane
• Clean wage system
• On site emergency medical facilities
• Construction camp to be provided by contractor: rented?
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Value Engineering Study
- Capex & Opex
VES Financials
• Capex
Phase 1: US$64 million
Phase 2: US$25 million
• Opex
Phase 1: US$14.5 per tonne treated
Phase 2: US$13.8 per tonne treated
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Social & Environmental Responsibility
Great deal of emphasis has been placed on the
Social and environmental aspects of the project
• Preliminary EIA
• Scoping study stage
• Detailed EIA
• EMP
EIA and EMP approved in 2008
Extensive public participation ongoing after recent
change of ownership of the project
SAIMM Colloquium
Diamonds – Source to Use 2010
SAIMM Colloquium
Diamonds – Source to Use 2010
Gaborone, Botswana
Conclusions
• VES indicates a viable, low cost, high efficiency
approach to the development of the AK6 Mine
• Autogenous milling provides major benefits in
the treatment of kimberlites
• Phased approach to project reduces risks
• Feasibility Study update ongoing based on the
VES: completion by May 2010

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The Development of AK6

  • 1. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana The Development of AK6 James AH Campbell Jeremy Clarke William Lamb Dr Kurt Petersen
  • 2. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Agenda • Introduction • Location & History • Terms & Conditions of the Mining License • The Resource • Value Engineering Study • Social & Environmental Responsibility • Conclusion
  • 3. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Introduction • Evolution of project from a poorly known kimberlite to a world class kimberlite diamond mining project • Benefit of significant data procured during the resource development phase • Focus on reducing upfront capital costs and designing an operation that is technically fit for the ore body and economically flexible
  • 4. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Location & History • AK6 is a Cretaceous age kimberlite located in NE Botswana • Discovered in 1969 by Debot • Re-assessed in 2003 by Debot – New geophysics & drilling technology • AFD, Debot JV (Boteti) signed in 2005 • Mining License approved by GRB in 2008 • Debot sold their share in Boteti to Lucara in 2009
  • 5. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana The Resource - Sampling Programme • 44, 6.5” percussion holes • 23 pilot (core) holes • 31 LDD (23”) holes – Most down to 400m – Two down to 756m • 51 delineation (core) holes • 3 bulk samples • Main challenges: – Diamond breakage – Estimation of large stone content
  • 6. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana The Resource - Results of Sampling Programme • Indicated Resource to 372m: – 8.9M cts in 40M tonnes • Inferred Resource from 372-758m: – 6M cts in 31M tonnes • Average grade (+1mm) of 22cpht • Modelled diamond value of USD162/ct (+1mm), though production value expected to be in the USD200/ct region – High proportion of Type II diamonds
  • 7. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Terms & Conditions of Mining License • Mining License granted for 15-years from 10 October 2008 • Taxed under the twelfth schedule of the Income Tax Act, including a variable rate of Income tax • Can offset withholding taxes against income tax • Normal royalty specified in the Botswana Mines and Minerals Act • Arrangements for the marketing of AK6 diamonds to be finalised with the government – Originally with the DTC – Tender systems currently being investigated • No government equity in the project • Waiving of road levy on diesel if used for on site power generation
  • 8. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Introduction & Concepts VES designed to reduce both capex and opex from original Debot mine design • Review all previous information from the previous Debot studies • Previous PPM pre-feasibility study indicated that a phased approach to the project lowers risk and can improve ROI • Very different plant flowsheet • Contract out as much as possible
  • 9. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Mining • Phased approach to project – Phase 1: 2.5-3M tpa – Phase 2: 4M tpa • Used Debot data for new Whittle model • Split shell design • LOM – Kimberlite mined: 36 Mt – Waste stripped: 90 Mt • Detailed mine design expected to reduce waste to c.70 Mt • Conventional drill, blast, load and haul mining systems • Mining contractor: wet rate contract NLobe CLobe SLobe 5 Year Shell 96m deep LOM Shell 288m deep Clearancebetween the 2shells in this area wouldneed to be re-engineered inthe next phase
  • 10. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Treatment • Review of “standard” flowsheet • Break down flowsheet and derive business case for each unit process (including recycle loads) • Determine areas of real value add • Prioritise unit processes • Simplification where possible • Consider alternative technologies • Review need for plant infrastructure: buildings, maintenance cranage and access; etc. • Contract out operations • Optimise the generation of net revenue
  • 11. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Treatment Traditional approach to plant design based on • Upfront size preparation • Mass balance management: circulating loads • Maximising liberation potential through slimes generation • Asset efficiency: multiple tasks for equipment Autogenous Milling • Contains compressive, shear and abrasive forces in a single unit process • Contains internal classification and recycling of material • Selectively reduces softer ore to fine sizes • Mill can be “tuned” to comminution and diamond liberation requirements: very flexible
  • 12. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Treatment Autogenous milling a viable option • Does same job as 2° crushing, scrubbing and screening, HPGR crushing and disagglomeration • Can treat highly weathered kimberlite • Reduces DMS capacity • Removes the need for internal water circuits • Reduces capex • Reduces opex • Reduces manpower • Better availability and utilisation • Very flexible flowsheet: tph/tcos/bcos
  • 13. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Treatment Phased project development • Equipment sizing caters for double up • Very different material characteristics over LOM – Soft ore in the beginning, getting harder – Very high DMS yields in later years: up to 25% for Unit 13 • Limited Ore Dressing Study (‘ODS’) data, flexibility built in process facility • Ability to bulk sample during operations • Learn about the resource as you mine • Flexibility of plant operations
  • 14. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Treatment VES Flowsheet • Primary mineral sizer • Mill • Pebble crushing • Spiral classifier and screen • DMS • Magnetic separation • X-ray machines • Grease belts • Handsorting One recycle load only
  • 15. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Infrastructure Minimal infrastructure on site • Gravel access road • Power supply from Orapa substation: 33kV • Adequate process and potable water from pit dewatering well ring • Contractors to provide own infrastructure • Central maintenance facility for plant and infrastructure • Housing of personnel in Letlhakane • Clean wage system • On site emergency medical facilities • Construction camp to be provided by contractor: rented?
  • 16. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Value Engineering Study - Capex & Opex VES Financials • Capex Phase 1: US$64 million Phase 2: US$25 million • Opex Phase 1: US$14.5 per tonne treated Phase 2: US$13.8 per tonne treated
  • 17. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Social & Environmental Responsibility Great deal of emphasis has been placed on the Social and environmental aspects of the project • Preliminary EIA • Scoping study stage • Detailed EIA • EMP EIA and EMP approved in 2008 Extensive public participation ongoing after recent change of ownership of the project
  • 18. SAIMM Colloquium Diamonds – Source to Use 2010 SAIMM Colloquium Diamonds – Source to Use 2010 Gaborone, Botswana Conclusions • VES indicates a viable, low cost, high efficiency approach to the development of the AK6 Mine • Autogenous milling provides major benefits in the treatment of kimberlites • Phased approach to project reduces risks • Feasibility Study update ongoing based on the VES: completion by May 2010