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TECO Nanotech’s
Vacuum Insulated Glass
Technology
http://www.teconano.com.tw April, 2015
TECO Nanotech Co., Ltd.
Vacuum Insulated Glass (VIG) Technology
VIG Structure
• There are spacers to form a gap within two
glass panes. Using the frit on glass edges to
make a frame to enclose the space.
Inserting a tube connected to this space for
degassing. After degassing and sealing this
tube, the glass is formed as a VIG.
• VIG has vacuum layer within it, so it has
great insulation for both heat and sound.
VIG can be adhered to Low-E films,
UV filters, tempered glass, PV cells
and so on, for various applications.
Glass(front)
Glass(rear)
Frit frame
Spacer
Degas
tube
Getter
2
TECO Nanotech Co., Ltd.
Advantages of VIG
Insulating Glass
Heat
Transmission
Path
Conduction
Convection
Radiation
SoundTransmission
Vacuum Insulated Glass
Glass
Air or Inert gas Frame with Drier
Glass
Vacuum Frit frame
Spacer
Heat
Transmission
Path
Conduction
Convection
Radiation
SoundTransmission
12~18mm gas layer 0.1~0.2mm vacuum layerThick Thin !
3
TECO Nanotech Co., Ltd.
TECONano’s VIG – Unique Features
Product Features
Teconano
(Taiwan)
Synergy
(China)
NSG
(Japan)
Substrate
•Our substrates are identical in size. It’s easy
for fitting in frames.
•3rd party’s substrates are inconsistent.
Spacer
•Both of spacer and substrate are the same
glass material.The adhesion is strong to
prevent spacers from falling off.
•The mountain shape spacer makes less area
and free contact with the other glass pane. It
makes high thermal resistance and prevents
strain broken.
•3rd party’s spacers are easy to fall off. And the
shape is not good for heat insulation.
Degas
tube
•Our flat pane sealing technology installs
degassing tube on side, and the tube can be
hidden in window frame.
•3rd party’s degassing tube is installed in the
visible area and sticks out on the glass pane
surface. It’s easy to be broken during setting
and processing.
4
TECO Nanotech Co., Ltd.
TECONano’s current development
Tubeless degassing technology
• To fulfill the requirements from renovation
market, TECONano is developing an
innovative tubeless degassing technology to
achieve the thickness target, 6mm, for VIG.
• Without sticking out degassing tube, the
surface of the VIG pane is flat that
improves the yield of VIG process, the
efficiency of packing and shipping, and the
aesthetic of VIG.
TECO Nanotech Co., Ltd.
Certification for Thermal Insulation
National Standards of P. R. China, GB/T 8484-2008
Graduation and test method for thermal insulating properties of doors and windows
In 2014, TG TECO VIG’s VIG (CL-TDE78#2 + VI + CL), (8+0.2V+8)mm, U value has reached
0.61W/m2K
Test Result:
U=0.7 W/(m2K)
(4L+12A+4C+0.2mmV+4L)
Grade 10 Requirement:
U<1.1 W/(m2K)
(Highest Level)
TECO Nanotech Co., Ltd.
Other Certifications
7
Graduation for
Thermal
Insulation
JIS (Level) Level 4 (top) * JIS R 3107:1998
2500x1500mm (6+0.2V+6) bending: 14.3mm in 3.6kPa
2500x1500mm (8+0.2V+8) bending: 9.0mm in 4.2kPa
* Taiwan
CNS11526(2003)
Wind Test
TECO Nanotech Co., Ltd.
Sound Insulation
The vacuum space of VIG can block the sound
transmission and reach Sound Transmission Class by
39dB. The sound insulation of VIG is better than that of
insulated glass.
Source: TG TECO VIG Corp.
TECO Nanotech Co., Ltd.
Durablility
Weather cycling test/High temp. & high humidity test:
U value variation is lower than 3%
Source: TG TECO VIG Corp.
TECO Nanotech Co., Ltd.
Service Life
Outdoor test of Vacuum glass for 4.3 years, the
vacuum level remains very well.
1.00E-05
1.00E-04
1.00E-03
1.00E-02
1.00E-01
1.00E+00
0
65
142
212
282
353
429
520
622
1044
Torr
Days
VIG 1100mm × 1400mm N5+V+N5 20101004E1-01
1564 Days : 1.60E-03 Torr
TECO Nanotech Co., Ltd.
TECONano’s VIG Process
TECO Nanotech Co., Ltd.
Contact Information
Willie Chen
E-mail: willie_chen@teconano.com.tw
http://www.teconano.com.tw
Tel: +886-3-4736200 #2564
Mobile: +886-925970675
Fax: +886-3-473-6259

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TECONANO's Vacuum Insulated Glass Technology

  • 1. TECO Nanotech’s Vacuum Insulated Glass Technology http://www.teconano.com.tw April, 2015
  • 2. TECO Nanotech Co., Ltd. Vacuum Insulated Glass (VIG) Technology VIG Structure • There are spacers to form a gap within two glass panes. Using the frit on glass edges to make a frame to enclose the space. Inserting a tube connected to this space for degassing. After degassing and sealing this tube, the glass is formed as a VIG. • VIG has vacuum layer within it, so it has great insulation for both heat and sound. VIG can be adhered to Low-E films, UV filters, tempered glass, PV cells and so on, for various applications. Glass(front) Glass(rear) Frit frame Spacer Degas tube Getter 2
  • 3. TECO Nanotech Co., Ltd. Advantages of VIG Insulating Glass Heat Transmission Path Conduction Convection Radiation SoundTransmission Vacuum Insulated Glass Glass Air or Inert gas Frame with Drier Glass Vacuum Frit frame Spacer Heat Transmission Path Conduction Convection Radiation SoundTransmission 12~18mm gas layer 0.1~0.2mm vacuum layerThick Thin ! 3
  • 4. TECO Nanotech Co., Ltd. TECONano’s VIG – Unique Features Product Features Teconano (Taiwan) Synergy (China) NSG (Japan) Substrate •Our substrates are identical in size. It’s easy for fitting in frames. •3rd party’s substrates are inconsistent. Spacer •Both of spacer and substrate are the same glass material.The adhesion is strong to prevent spacers from falling off. •The mountain shape spacer makes less area and free contact with the other glass pane. It makes high thermal resistance and prevents strain broken. •3rd party’s spacers are easy to fall off. And the shape is not good for heat insulation. Degas tube •Our flat pane sealing technology installs degassing tube on side, and the tube can be hidden in window frame. •3rd party’s degassing tube is installed in the visible area and sticks out on the glass pane surface. It’s easy to be broken during setting and processing. 4
  • 5. TECO Nanotech Co., Ltd. TECONano’s current development Tubeless degassing technology • To fulfill the requirements from renovation market, TECONano is developing an innovative tubeless degassing technology to achieve the thickness target, 6mm, for VIG. • Without sticking out degassing tube, the surface of the VIG pane is flat that improves the yield of VIG process, the efficiency of packing and shipping, and the aesthetic of VIG.
  • 6. TECO Nanotech Co., Ltd. Certification for Thermal Insulation National Standards of P. R. China, GB/T 8484-2008 Graduation and test method for thermal insulating properties of doors and windows In 2014, TG TECO VIG’s VIG (CL-TDE78#2 + VI + CL), (8+0.2V+8)mm, U value has reached 0.61W/m2K Test Result: U=0.7 W/(m2K) (4L+12A+4C+0.2mmV+4L) Grade 10 Requirement: U<1.1 W/(m2K) (Highest Level)
  • 7. TECO Nanotech Co., Ltd. Other Certifications 7 Graduation for Thermal Insulation JIS (Level) Level 4 (top) * JIS R 3107:1998 2500x1500mm (6+0.2V+6) bending: 14.3mm in 3.6kPa 2500x1500mm (8+0.2V+8) bending: 9.0mm in 4.2kPa * Taiwan CNS11526(2003) Wind Test
  • 8. TECO Nanotech Co., Ltd. Sound Insulation The vacuum space of VIG can block the sound transmission and reach Sound Transmission Class by 39dB. The sound insulation of VIG is better than that of insulated glass. Source: TG TECO VIG Corp.
  • 9. TECO Nanotech Co., Ltd. Durablility Weather cycling test/High temp. & high humidity test: U value variation is lower than 3% Source: TG TECO VIG Corp.
  • 10. TECO Nanotech Co., Ltd. Service Life Outdoor test of Vacuum glass for 4.3 years, the vacuum level remains very well. 1.00E-05 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00 0 65 142 212 282 353 429 520 622 1044 Torr Days VIG 1100mm × 1400mm N5+V+N5 20101004E1-01 1564 Days : 1.60E-03 Torr
  • 11. TECO Nanotech Co., Ltd. TECONano’s VIG Process
  • 12. TECO Nanotech Co., Ltd. Contact Information Willie Chen E-mail: willie_chen@teconano.com.tw http://www.teconano.com.tw Tel: +886-3-4736200 #2564 Mobile: +886-925970675 Fax: +886-3-473-6259