TechSolve_Expert_AD_060515
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Machine monitoring provides real-time data on machine tool performance, allowing companies to respond faster to issues, better understand utilization, and quote jobs more accurately. With improved data collection, manufacturers gain a more accurate view of processes to be more competitive and efficient. Through machine monitoring software, companies can link machines via the cloud to gain operational insights, as the software helps different machine types communicate through standards like MTConnect. Connecting machines in this way allows workers to determine flaws or inefficiencies in manufacturing processes.
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Today, electronic work instructions soft-ware is instrumenta.docx
Today, electronic work instructions soft-
ware is instrumental to the shop floor. And
market leaders are investing in the integra-
tion of electronic work instructions (EWIs)
with 3D visualization and simulation soft-
ware, so operators aren’t just following
along with instructions, they’re able to view
animations of each step and sometimes even
improve things right on the spot.
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work instructions in manufacturing opera-
tions management, as well as discuss eight
ways they’re transforming the shop floor.
From paper-based to next-generation
It’s vital that you have clear and
repeatable instructions for every manu-
facturing process. Traditionally, shop-
floor workers would hang laminated
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grams and explanations of each step.
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order (ECO) was required and those
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this becomes even more of a challenge.
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building is, generally the more com-
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a paper-based approach can be limiting.
But computer technology on the shop
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become widely adopted, however, EWIs
have made their way into the manufactur-
ing environment. EWIs have improved
the way supervisors and operators build
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traditional risks associated with changing
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completed or at least never communi-
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tions management, as well as discuss eight
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It’s vital that you have clear and
repeatable instructions for every manu-
facturing process. Traditionally, shop-
floor workers would hang laminated
pieces of paper on the wall with dia-
grams and explanations of each step.
The shortcomings of this are obvious,
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order (ECO) was required and those
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The technology enables a centralized,
standardized, and automated document
management system, and can be found on
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streamlining EWIs mitigates many of the
traditional risks associated with changing
a work order. In the past, an engineering
change may have been ordered, but never
completed or at least never communi-
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completed. With automated workflows,
notifications can be triggered to ensure
the process is completed and the appro-
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context of the manufacturing process.
As the use of simulation and 3D visual-
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moving from engineering onto the shop
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effective tool. By integrating EWIs with
this technology, an operator can watch each
step of a process played out via animations.
In some cases, operators and supervisors
are trained to actually make changes and
improvements to these processes in real
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A SCADA system can help companies make better decisions faster by monitoring and controlling both power and manufacturing processes. CE Power offers cross-platform SCADA solutions that combine data from production equipment and electrical distribution systems to optimize power distribution and increase manufacturing efficiency. With over 15 years of experience providing electrical engineering services, CE Power can help design and implement customized SCADA solutions that reduce costs, streamline operations, and improve safety.
CEP Arc-Resistant Switchgear_Solution Profile
This document summarizes an arc-resistant replacement switchgear that can directly replace existing 26" wide 5kV switchgear. The replacement switchgear fits the current footprint, meets or exceeds existing ratings and capabilities, and upgrades to modern protective relays and monitoring. It provides improved safety through Type 2B arc-resistant construction and remote racking capabilities, and breakers that meet or exceed ANSI/IEEE requirements with continuous current ratings up to 2,000A and interrupting ratings up to 50kA.
CEP-Capabilities Listing SellSheet
This document provides a listing of capabilities for electrical power equipment system testing, maintenance, engineering services, remanufacturing services, and equipment supply from CEPower. The company offers scheduled testing and maintenance, installation and commissioning services, engineering design services including studies and inspections, retrofitting and repair of circuit breakers and other equipment in their in-shop remanufacturing services, and supply of various electrical equipment including motors, drives, circuit breakers, relays, and more.
CE Power NERC Compliance
The document discusses NERC standards and consulting services related to reliability standards. It provides descriptions of several NERC reliability standards including PRC-001, PRC-002, PRC-005, PRC-006, and PRC-019. For each standard, it lists the standard description, applicable entities, required information, and enforcement date. It also lists several NERC standards that NERC Consulting can assist clients with and provides an overview of key requirements of standard PRC-005-2.
cepower
Scheduled preventive maintenance is important for electrical equipment to prevent failures and keep substations running efficiently. Without preventive maintenance, equipment is three times more likely to fail according to Hartford Steam Boiler. Contacting CE Power at 513-719-2095 or sales@cepower.net can help set up a preventive maintenance program with timeframes over holiday weekends like Labor Day, Thanksgiving, and Christmas.
TS Overview
TechSolve is a consulting firm founded in 1982 that provides process improvement and manufacturing services. It has 50+ employees including engineers, MBAs, and former business owners. It is a Manufacturing Extension Partnership Center funded by NIST to help manufacturers. TechSolve is recognized for measurably better results and industry leadership. It has expertise in general manufacturing, advanced machining, aerospace, defense, and healthcare. TechSolve helps optimize key machining drivers like tooling, workholding, feeds and speeds to increase productivity for clients.
OHMEP_FullBook_FinalDraftSpread
This document summarizes a study conducted by the Ohio Manufacturing Extension Partnership (OHMEP) in 2014-2015 to examine the challenges facing Ohio manufacturers, particularly those involved in machining. The top challenges identified were upgrading workforce skills, changing customer expectations, and regulatory changes. Increasing customer demands around delivery times, quality, and process complexity were hurting profit margins. Ohio manufacturers focused on innovation in new materials, quality/cost processes, and new markets. Significant workforce issues included a lack of skilled and experienced applicants, especially for roles like tool makers, technicians, welders and machinists. The future of Ohio manufacturing will require continued innovation to address these challenges.
TechSolve_Expert_AD_041715
Manufacturers are facing a significant skills gap as baby boomers retire and there is a shortage of qualified workers. A survey found that 67% of respondents reported a moderate to severe shortage currently, and 56% expect it to get worse in the next 3-5 years. To address this, manufacturers should analyze how their workforce strategies align with business goals, just as they do with production systems. Implementing Lean principles can help manufacturers create a workforce management system mapped to objectives and with metrics to measure progress, as well as processes to better transfer knowledge between employees.
TechSolve_Expert_AD_022015
Lean is a system-wide approach that can help develop future leaders by transforming company culture and creating a collaborative learning environment. This approach identifies problem solvers who can drive change and identifies future leaders. Lean teaches the importance of execution and sustainability, which are critical skills for future leaders. By incorporating Lean practices like standard work and waste elimination, developing leaders can structure activities to effectively execute plans for success and sustainability, creating an environment where the business can evolve.
Manny_Ad_Update_20150212
TechSolve is a process improvement company that has been in business for 33 years. During that time, it has helped over 459,000 customers realize $119.4 million in sales impact and $12 billion in cost savings across various industries including advanced machining, aerospace and defense, healthcare, and manufacturing. TechSolve employs business engineers, innovation experts, and process specialists to solve client inefficiencies and business challenges.
Manny_Ad_Update_20150212
TechSolve is a process improvement company that has been in business for 33 years. During that time, it has helped over 459,000 customers achieve $119.4 million in sales impact and $12 billion in cost savings across various industries like advanced machining, aerospace and defense, healthcare, and manufacturing. TechSolve employs business engineers, innovation experts, and process specialists to solve client inefficiencies and challenges through smarter processes.
More from Brian V. Wilson (15)
TechSolve_Expert_AD_060515
- 1. topic: MANUFACTURING Why is machine monitoring critical to improving manufacturing processes? advice: Shop-floor or machine monitoring provides real-time data on the performance of machine tools so companies can respond faster to equipment malfunctions, maintenance issues and better un- derstand machine tool utilization ultimately allowing companies to quote jobs more accurately while reducing their lead time. With improved machine tool data collection, manufacturers can get a more accurate view of the manufacturing processes help- ing them be more competitive and efficient. Through various machine monitoring software applications, there is an emerging global trend by which companies are finding ways to link ma- chines through the Cloud to gain insights on their operations. Dif- ferent types of machines fill manufacturers’ shop floors but these machines often aren’t designed to communicate with each other. Understanding the different types of data collection involving sev- eral different types of machines can be a challenge. To bridge that gap, machine monitoring software helps translate complex codes into understandable pieces of information using MTConnect®, an open-source communication standard for machines and devices. Connecting machines through a network can help them “talk” and then workers can determine whether there’s a flaw or inefficiency in a manufacturing process. TechSolve has seen improved produc- tivity and utilization of up to 20% with our machine monitoring software ShopViz®. Brian Wilson BUSINESS DEVELOPMENT MANAGER 513-948-2095 Wilson@techsolve.org www.techsolve.org