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Strategic Alliances in Supply Chain
Management
The Power matrix of Supplier-
Buyer Relationship
Buyer Dominance Inter-dependence
Independence
(adverse selection)
Supplier Dominance
(moral hazard)
Relative utility
and scarcity of
buyer’s
resources for
suppliers
Low
Low High
Relative utility and scarcity of supplier resources for buyers
Source: Andrew Cox, 2000
High
Critical success factors to SA
• Trust
• Cooperation
• communication
Ways to Operate a Company
• Internal activities
• Acquisition
• Arm’s length transaction
• Outsourcing
• Strategic alliance
Stages of Strategic Alliance
• Initial Euphoria
• Honeymoon period
• Dawning realization
• Aftershock
• Damage control
Conceptual model of alliance development
• Alliance conceptualization
• Alliance pursuance
• Alliance confirmation
• Alliance implementation/continuity
Types of alliance
• Opportunistic alliance
• Complementary strategic alliance
Why StrategicAlliance?
• Adding value to products/services
• Improving market access
• Strengthening operations
• Adding technological strength
• Enhancing strategic growth
• Building financial strength
Types of Alliance
• Third-party logistics (3PL)
• Fourth-party logistics (4PL)
• Retailer-supplier partnerships (RSP)
• Distributor integration (DI)
Third Party Logistics
• What is 3PL?
– Outside firms perform materials management
and logistics functions
– Long term commitments and multiple functions
• What are the advantages of 3PL?
– Focus on core strengths
– Provides technological flexibility
– Provides flexibility in
• geography
• workforce size
• additional services
• resource flexibility
3PL
• Use of an outside company to perform
all or part of the form’s materials
management and product distribution
function
• Relationship vs. transactional based
• Single-function vs. multi-function
• Long-term vs. short-term
commitments
3PL
• Disadvantages
– Loss of control
– 3PL employees may interact with customers
• 3PL’s address this with uniforms, logos, etc
– Sharing of confidential info
• Examples
– Simmons and Ryder Integrated Logistics
• On site rep, all logistics managed by Ryder, JIT
manufacturing
– SonicAir
• Rapid delivery of spare parts
• 67 warehouses
• Sophisticated software for inventory and rapid
delivery
4PL
It refers to the evolution in logistics from
suppliers focused on warehousing and
transportation (third-party logistics providers) to
suppliers offering a more integrated solution.
Among other services, fourth-party logistics
providers include supply chain management and
solutions, change management capabilities, and
value added services in their offering.
Strategic Alliance:
Types of SA
• Quick Response:
– Vendors receive POS data from retailers, and
use this information to synchronize production
and inventory activities at the supplier.
– The retailer still prepares individual orders, but
the POS data is used by the supplier to
improve forecasting and scheduling.
– Example: Milliken and Company: The lead time
from order receipt at Milliken’s textile plants to
final clothing receipt at several of the
department stores involved was reduced from
eighteen weeks down to three weeks.
• Continuous Replenishment: Vendors
receive POS data and use it prepare
shipments at previously agreed upon
intervals to maintain agreed to levels of
inventory.
– Wal-Mart, Kmart
• Advanced Continuous Replenishment:
Suppliers may gradually decrease
inventory levels at the retailer’s store or
distribution center as long as service
levels are met. Inventory levels are thus
continuously improved in a structured
way.
StrategicAlliance:
Types of SA
Requirements for Effective
Strategic Alliance
• Advanced information systems
• Top management commitment
– Information must be shared
– Power and responsibility within an organization
might change (for example, contact with
customers switches from sales and marketing
to logistics)
• Mutual trust
– Information sharing
– Management of the entire supply chain
– Initial loss of revenues
Important SA Issues
• Inventory ownership:
– Retailer owns inventory
– Supplier owns the goods until they are
sold (consignment)
• Why would a firm do this?
• Performance measures: Fill rate,
inventory level, inventory turns
Important SA Issues
• Confidentiality
• Communication and cooperation
– When First Brands started partnering
with Kmart, Kmart often claimed that its
supplier was not living up to its
agreement to keep two weeks of
inventory at all times. It turned out that
this was due to the fact that the two
companies employed different
forecasting methods.
Steps in SA Implementation
• Contractual negotiations
– Ownership
– Credit terms
– Ordering decisions
– Performance measures
• Develop or integrate information systems
• Develop effective forecasting techniques
• Develop a tactical decision support tool to
assist in coordinating inventory
management and transportation policies
Advantages of SA
• Fully utilize system knowledge
– Consider the partnership between
White-Hall Robbins (W-R), who makes
over-the-counter drugs such as Advil,
and Kmart. W-R initially disagreed with
Kmart about forecasts, and in this case,
it turned out that W-R forecasts were
more accurate because they have a
much more extensive knowledge of
their products than Kmart does.
Advantages of SA
• Decrease required inventory
levels
• Improve service levels
• Decrease work duplication
• Improve forecasts
Disadvantages of SA
• Expensive advanced technology
is required.
• Supplier/retailer trust must be
developed.
• Supplier responsibility increases.
• Expenses at the supplier
often increase.
–Why? How can this be
addressed?
Examples of SA Successes and Failures
• Western Publishing-Golden Books:
– Western Publishing is using VMI for its Golden Books line
of children’s books at several retailers.
– POS data automatically triggers re-orders when
inventory falls below a reorder point.
– This inventory is delivered either to a distribution center,
or in many cases, directly to the store.
– Ownership of the books shifts to the retailer once
deliveries have been made.
– In the case of Toys R Us, the company has even
managed the entire book section for the retailer,
including inventory from suppliers other than Western
Publishing.
– Extra sales, increased costs to Western
Examples of SA Successes and Failures
• VF Corporation’s Market Response
System:
– The VF Corporation, which has many well
known brand names (including Wrangler, Lee,
Girbaud, and many others), began its VMI
program in 1989.
– Currently, about 40 percent of its production is
handled using some type of automatic
replenishment scheme.
– This is particularly notable because the
program encompasses 350 different retailers,
40,000 store locations, and more than 15
million replenishment levels.
– VF’s program is considered one of the most
Examples of SA Successes and Failures
• Spartan Stores
– Spartan Stores, a grocery chain, shut
down its VMI effort about one year after
its inception.
– One problem was that buyers were not
spending any less time on reorders than
they did before
– This was because they didn’t trust the
suppliers enough to be able to stop
carefully monitoring the inventories and
deliveries of the VMI items, and
intervening at the slightest hint of
trouble.
Examples of SA Successes and Failures
• Spartan Stores (continued)
– Suppliers didn’t do much to allay these
fears. The problems were not with the
suppliers’ forecasts; instead, they were
due to the suppliers’ inability to deal
with promotions, which are a key part of
the grocery business.
– Since they were unable to appropriately
account for promotions, delivery levels
were often unacceptably low during
these periods of peak demand.
Distributor Integration
• Parts are shared across the distributor network
• Specialized service requests are steered to
appropriate dealers or distributors.
• What is required?
– Trust
– Pledges
– Guarantees from the manufacturer
– Advanced information systems
• Disadvantages
– Incentives for dealers – are they giving away
competitive advantages?
– Skills and responsibilities are taken from some
dealers/distributors.
• Examples - Caterpillar, Okuma
Information for Coordination of Systems
• Information is required to move from local
to global optimization
• Questions:
– Who will optimize?
– How will savings be split?
• Information is needed :
– Production status and costs
– Transportation availability and costs
– Inventory information
– Capacity information
– Demand information
Role of Information in Supply Chain
Success
Information Global
Scope
Coordinated
Decisions
Supply Chain
Success
Supply Chain: Legacy Systems
Supplier Customer
Retailer
Distributor
Manufacturer
Strategic
Planning
Operational
InformationTechnology in a Supply
Chain: ERP Systems
Supplier Customer
Retailer
Distributor
Manufacturer
Strategic
Planning
Operational
ERP
Potential
ERP
Potential
ERP
InformationTechnology in a
Supply Chain: Analytical
Applications
Supplier Customer
Retailer
Distributor
Manufacturer
Strategic
Planning
Operational
Supplier
Apps
SCM
MES
Dem Plan
Transport execution &
WMS
APS Transport & Inventory
Planning
CRM/SFA

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Strategic alliance in SCM.pptx

  • 1. Strategic Alliances in Supply Chain Management
  • 2. The Power matrix of Supplier- Buyer Relationship Buyer Dominance Inter-dependence Independence (adverse selection) Supplier Dominance (moral hazard) Relative utility and scarcity of buyer’s resources for suppliers Low Low High Relative utility and scarcity of supplier resources for buyers Source: Andrew Cox, 2000 High
  • 3. Critical success factors to SA • Trust • Cooperation • communication
  • 4. Ways to Operate a Company • Internal activities • Acquisition • Arm’s length transaction • Outsourcing • Strategic alliance
  • 5. Stages of Strategic Alliance • Initial Euphoria • Honeymoon period • Dawning realization • Aftershock • Damage control
  • 6. Conceptual model of alliance development • Alliance conceptualization • Alliance pursuance • Alliance confirmation • Alliance implementation/continuity
  • 7. Types of alliance • Opportunistic alliance • Complementary strategic alliance
  • 8. Why StrategicAlliance? • Adding value to products/services • Improving market access • Strengthening operations • Adding technological strength • Enhancing strategic growth • Building financial strength
  • 9. Types of Alliance • Third-party logistics (3PL) • Fourth-party logistics (4PL) • Retailer-supplier partnerships (RSP) • Distributor integration (DI)
  • 10. Third Party Logistics • What is 3PL? – Outside firms perform materials management and logistics functions – Long term commitments and multiple functions • What are the advantages of 3PL? – Focus on core strengths – Provides technological flexibility – Provides flexibility in • geography • workforce size • additional services • resource flexibility
  • 11. 3PL • Use of an outside company to perform all or part of the form’s materials management and product distribution function • Relationship vs. transactional based • Single-function vs. multi-function • Long-term vs. short-term commitments
  • 12. 3PL • Disadvantages – Loss of control – 3PL employees may interact with customers • 3PL’s address this with uniforms, logos, etc – Sharing of confidential info • Examples – Simmons and Ryder Integrated Logistics • On site rep, all logistics managed by Ryder, JIT manufacturing – SonicAir • Rapid delivery of spare parts • 67 warehouses • Sophisticated software for inventory and rapid delivery
  • 13. 4PL It refers to the evolution in logistics from suppliers focused on warehousing and transportation (third-party logistics providers) to suppliers offering a more integrated solution. Among other services, fourth-party logistics providers include supply chain management and solutions, change management capabilities, and value added services in their offering.
  • 14. Strategic Alliance: Types of SA • Quick Response: – Vendors receive POS data from retailers, and use this information to synchronize production and inventory activities at the supplier. – The retailer still prepares individual orders, but the POS data is used by the supplier to improve forecasting and scheduling. – Example: Milliken and Company: The lead time from order receipt at Milliken’s textile plants to final clothing receipt at several of the department stores involved was reduced from eighteen weeks down to three weeks.
  • 15. • Continuous Replenishment: Vendors receive POS data and use it prepare shipments at previously agreed upon intervals to maintain agreed to levels of inventory. – Wal-Mart, Kmart • Advanced Continuous Replenishment: Suppliers may gradually decrease inventory levels at the retailer’s store or distribution center as long as service levels are met. Inventory levels are thus continuously improved in a structured way. StrategicAlliance: Types of SA
  • 16. Requirements for Effective Strategic Alliance • Advanced information systems • Top management commitment – Information must be shared – Power and responsibility within an organization might change (for example, contact with customers switches from sales and marketing to logistics) • Mutual trust – Information sharing – Management of the entire supply chain – Initial loss of revenues
  • 17. Important SA Issues • Inventory ownership: – Retailer owns inventory – Supplier owns the goods until they are sold (consignment) • Why would a firm do this? • Performance measures: Fill rate, inventory level, inventory turns
  • 18. Important SA Issues • Confidentiality • Communication and cooperation – When First Brands started partnering with Kmart, Kmart often claimed that its supplier was not living up to its agreement to keep two weeks of inventory at all times. It turned out that this was due to the fact that the two companies employed different forecasting methods.
  • 19. Steps in SA Implementation • Contractual negotiations – Ownership – Credit terms – Ordering decisions – Performance measures • Develop or integrate information systems • Develop effective forecasting techniques • Develop a tactical decision support tool to assist in coordinating inventory management and transportation policies
  • 20. Advantages of SA • Fully utilize system knowledge – Consider the partnership between White-Hall Robbins (W-R), who makes over-the-counter drugs such as Advil, and Kmart. W-R initially disagreed with Kmart about forecasts, and in this case, it turned out that W-R forecasts were more accurate because they have a much more extensive knowledge of their products than Kmart does.
  • 21. Advantages of SA • Decrease required inventory levels • Improve service levels • Decrease work duplication • Improve forecasts
  • 22. Disadvantages of SA • Expensive advanced technology is required. • Supplier/retailer trust must be developed. • Supplier responsibility increases. • Expenses at the supplier often increase. –Why? How can this be addressed?
  • 23. Examples of SA Successes and Failures • Western Publishing-Golden Books: – Western Publishing is using VMI for its Golden Books line of children’s books at several retailers. – POS data automatically triggers re-orders when inventory falls below a reorder point. – This inventory is delivered either to a distribution center, or in many cases, directly to the store. – Ownership of the books shifts to the retailer once deliveries have been made. – In the case of Toys R Us, the company has even managed the entire book section for the retailer, including inventory from suppliers other than Western Publishing. – Extra sales, increased costs to Western
  • 24. Examples of SA Successes and Failures • VF Corporation’s Market Response System: – The VF Corporation, which has many well known brand names (including Wrangler, Lee, Girbaud, and many others), began its VMI program in 1989. – Currently, about 40 percent of its production is handled using some type of automatic replenishment scheme. – This is particularly notable because the program encompasses 350 different retailers, 40,000 store locations, and more than 15 million replenishment levels. – VF’s program is considered one of the most
  • 25. Examples of SA Successes and Failures • Spartan Stores – Spartan Stores, a grocery chain, shut down its VMI effort about one year after its inception. – One problem was that buyers were not spending any less time on reorders than they did before – This was because they didn’t trust the suppliers enough to be able to stop carefully monitoring the inventories and deliveries of the VMI items, and intervening at the slightest hint of trouble.
  • 26. Examples of SA Successes and Failures • Spartan Stores (continued) – Suppliers didn’t do much to allay these fears. The problems were not with the suppliers’ forecasts; instead, they were due to the suppliers’ inability to deal with promotions, which are a key part of the grocery business. – Since they were unable to appropriately account for promotions, delivery levels were often unacceptably low during these periods of peak demand.
  • 27. Distributor Integration • Parts are shared across the distributor network • Specialized service requests are steered to appropriate dealers or distributors. • What is required? – Trust – Pledges – Guarantees from the manufacturer – Advanced information systems • Disadvantages – Incentives for dealers – are they giving away competitive advantages? – Skills and responsibilities are taken from some dealers/distributors. • Examples - Caterpillar, Okuma
  • 28. Information for Coordination of Systems • Information is required to move from local to global optimization • Questions: – Who will optimize? – How will savings be split? • Information is needed : – Production status and costs – Transportation availability and costs – Inventory information – Capacity information – Demand information
  • 29. Role of Information in Supply Chain Success Information Global Scope Coordinated Decisions Supply Chain Success
  • 30. Supply Chain: Legacy Systems Supplier Customer Retailer Distributor Manufacturer Strategic Planning Operational
  • 31. InformationTechnology in a Supply Chain: ERP Systems Supplier Customer Retailer Distributor Manufacturer Strategic Planning Operational ERP Potential ERP Potential ERP
  • 32. InformationTechnology in a Supply Chain: Analytical Applications Supplier Customer Retailer Distributor Manufacturer Strategic Planning Operational Supplier Apps SCM MES Dem Plan Transport execution & WMS APS Transport & Inventory Planning CRM/SFA