Spreading and Cutting
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The document summarizes issues with the spreading, cutting, and sewing processes at a facility. In the spreading room, the tables and fabric were unorganized with no designated space for fabric rolls or proper lighting. During spreading, there was no use of modes or defined positions for clamps/weights, and the tables were dirty. Marker making was done hastily without advanced methods. Cutting used only three scissors and one knife on the same tables as spreading. Both spreading and cutting were done by one operator, leading to high fabric waste. Sewing machines were all manual and not enough for operators. Stations lacked adjustable stools or proper thread/fabric placement. There was also no designated finishing department.
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Spreading and Cutting
- 3. SPREADING ROOM There were 3 spreading table of around 2 m each. The arrangement of tables were highly unorganized. The fabric was lying here and there around the table. There was no specific place for the fabric roll. There was no arrangement of lights around the table.
- 4. FLAWS IN SPREADING There was no use of spreading mode. Positioning of clamps and weights were not specific. Instead they were using fabric cutting scissors as weights. Spreading of layers were inadequeate. Spreading tables were very dirty.
- 5. MARKER MAKING There was no advanced method for marker making. Marker making was done by scrambling. Lines are inadequate. Fabric wastage is very high due to bad scrambling.
- 6. CUTTING There were only three scissors for cutting and one round knife. Cutting was done on the same table of spreading. There was no straight knife for cutting more number of layers. Both operations were done by only one operator. Wastage of fabric is very high.
- 7. Due to undefined lines cutting was improper.
- 9. DRAWBACKS All machines were manual. Numbers of machines were not equal to number of operators. Height of stools are not adjustable. Fabrics came for stitching are placed arbitary.
- 10. Stools were not cushioned. Positioning of thread cutters and threads were not proper. Reels of threads were placed beyond the range of operators. Fabrics are lying here and there on the machine table.
- 12. DRAWBACKS No specified department for finishing. No checking of needles. Threads were not removed properly.