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Implications of shelf life at
the extremes
Defining the value chain benefits of packaging that
drastically increases or decreases product shelf life
Claire Sand & Ziynet Boz
ABOUT PTR
Dr. Claire Sand thinks “all food packaging all the time”
2
Editorial Board
Associate Editor
CoChair
Consortium on
Food Waste
612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com
Owner
Reviewer
National Science
Foundation
Riester-Davis-Brody
Food Packaging
Lifetime Achievement Award
Recent
Awards
Adjunct
Professo
r
Current Leadership & Editorial Boards
Monthly
Columnist Advisor
Food Waste
Repackaged
Executive
Board
IFT Fellow
EditorialBoard
Claire’s mission is to enable a more sustainable food system with science and value chain
innovations that more sustainably increases food shelf life and prevents food waste
• 35+ years of food packaging experience
• Ranks innovative packaging science and value chain solutions to extend shelf life
• Generates implementation roadmaps and aligns business cases
• IFT Fellow, Riester-Davis-Brody life-time achievement in food packaging award recipient
• Doctorate in Food Science and Nutrition at University of Minnesota
• MS and BS in Packaging at Michigan State University
612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com
ABOUT PTR l
What we do
Provide tailored packaging
science & value chain
solutions to the
food & packaging industry
Build Innovation
RoadMaps
Technology
Business Case
Building
Tactical
Implementation
Support
Science-based
Infusion
Align Value
Chain
Science-based
Coaching
Prevent Food
Waste
Build Internal
Knowledge
Solve Package
Sustainability
Puzzle
Screen
Technologies
612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com
ABOUT UFL
Dr. Ziynet Boz is amazing…
4
612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com
Ziynet is committed to tackling challenges related to the sustainability of food systems through
engineering principles.
Her current research addresses:
• Food loss and waste mitigation strategies and solutions at various value chain levels (E.g., retail
and consumer) through processing and packaging,
• Valorization of waste into bioproducts, optimization, and modeling to improve sustainability and
shelf-life of food systems, and the assessment of environmental sustainability through Life Cycle
Assessment.
• Digital Twins applications in food systems
She earned her Ph.D. as a Fulbright Scholar from the UF, Department of Agricultural and Biological
Engineering, specializing in Food Packaging. She holds a B.Sc. and M.Sc. degrees in Food
Engineering from Mersin University, focusing on CFD modeling in thermal processing. She is currently
teaching engineering design, Lifecycle Assessment, and Unit Operations courses.
Affiliated Faculty of:
Assistant Professor Editorial Leadership
Sustainable Food
Systems Division
KEY TAKE-AWAYS
Packaging has far-
reaching implications
beyond shelf life
Bayesian Models
identify critical aspects
and unintended
consequences to enable
implementation of this
and other use cases
Use case results can be
seen in Bayesian
Models
Bayesian Models link
industry and
research
Making Decision l
Decision Trees: A Simplified Example
Decision Making I
Bayesian models show the future and implications and what is needed
7
Internalities &
Externalities
•Internalities
• Space external to retail
• Planogram issues
• Labor
• OOS
• Unmet consumer needs for size
and product
• Shifts in value chain drivers
Goals
• More sustainable food system
• Less food waste
• Greater Resilience
• Optimized costs
• Externalities
• Natural disasters (drought, fires,
flood, typhoon, hurricane,
tornado)
• Human struggles (virus, famine,
political upheaval)
• Power reliability (outages,
internet, production)
• Variable sustainability pressures
(bans, taxes, policies)
Bayesian
Model
Decision Making I
Bayesian model history and theory
8
• Bayesian belief network (BBN) - also Bayesian network, is
a type of probabilistic reasoning graphical network based
on Bayesian theorem
• The method was first proposed by Judea Pearl in 1986
• Bayesian formula application into the network problem can
significantly simplify the problem, hence, can be applied to
solve real-world complex problems
• Early BBNs only used knowledge from experts in specific
fields. Now, data diversification can turn continuous data
streams into characterizing the problems node relationships
• BBN supports fault diagnosis and reliability analysis
Decision Making I
Bayesian model history and theory
9
Bayesian networks are probabilistic graphical models
representing system variables, and their conditional
dependencies in a Directed Acrylic Graph and are composed
of three elements:
1. A set of nodes representing management system variables
2. A set of links showing causal relationships between these
nodes
3. A set of probabilities assigned to each node characterizing
a belief that a node will be in a specific state as per the the
state of the “parent” nodes
Then, conditional Probability Tables (CPT) are constructed.
Decision Making I
Bayesian models translate industry needs into parameters
10
> XR Expands Tacit Knowledge
> Beta-Packaging Provides Agility
> AI to Achieve Planet-Centered Design
> Interactions
Much of academic research is not
applicable to industry needs
Bio-derived films that compete against
bPE and bPET are an example
Using Bayesian models, parameters
that need to be achieved, these films
are better able to find a niche
Examples
• Edible barrier for raw
pet food company
• Intelligent packaging
for frozen vegetable
supplier to QSRs
• Active packaging
example with bread
• This use case addresses what is
considered when switching to a
better barrier
• Bakery considering converting to
metalized film from OPP
• Lower cost due to high oil prices and
excess metalized capacity
• Shelf life models show this will
increase shelf life from 60 to 370
days
Method I
Use case scenario
Method I
Defined Parent – Child relationships
Variables
PM Production Run Length Prod Pkg volume
PM Alternate structure moisture transfer
from and within
product
flavor transfer
from and
within product
Shelf life Unsaturated
fats
Xray metal
detector
Pkg material
PM # of current suppliers Prod Pkg volume Food safety
risk
Pkg material
PM # of potential suppliers Food safety risk Pkg material
PM distance to production Number of current
suppliers
PM Production
run length
PM inventory management Prod Pkg volume PM Production
run length
Pkg thickness X-Ray metal
detector
Prod Pkg #
times SKU
packed
PM batch quality PM Production run
length
Pkg WV barrrier Food safety risk moisture
transfer from
and within
flavor transfer
from and
within product
Unsaturated
fats
Tertiary Pkg
Options
Pkg material
Pkg O2 barrier flavor transfer
from and
within product
Food safety
risk
Unsaturated
fats
Tertiary Pkg
Options
Pkg material
Additional converting step Unsaturated fats flavor transfer
from and
within product
moisture
transfer from
and within
Pkg material CF
Pkg Tensile Strength Pkg Material
Pkg Size Plannogram location Shelf life Price-pack
architecture
Pkg Cost Food Waste
Parents
• Quality Assurance
• Environment
• Post Consumer Package
Handling
• Food Waste
• Rick
• Innovation
• Food Safety
• Marketing Distribution
• Retailer
• Packaging Converters
• Ingredient supplier
• Package properties
• Production
• Capital Investment
Method I
Use case scenario – Defined Parent – Child relationships
Results I
Implications
Results I
Implications
Results I
Implications
Results I
Bayesian modeling showed implications
17
> Beta-Packaging Provides Agility
> AI to Achieve Planet-Centered Design
Results I
Implications
Parents
Food Waste
Low High
Low High
Low High
Low High
Low High
Low High
Low High
Low High
Low High
Low High
Low High
Yes No
Near Far
Low
High
Med
KEY TAKE-AWAYS
Packaging has far-
reaching implications
beyond shelf life
Bayesian Models
identify critical aspects
and unintended
consequences to enable
implementation of this
and other use cases
Use case results can be
seen in Bayesian
Models
Bayesian Models link
industry and
research
Set up a virtual coffee
612.807.5341
claire@packagingtechnologyandresearch.com
PackagingTechnologyAndResearch.com
with Claire
Thank you & Next Steps
or Ziynet

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SLIM 2022 - Implications of shelf life at the extremes

  • 1. Implications of shelf life at the extremes Defining the value chain benefits of packaging that drastically increases or decreases product shelf life Claire Sand & Ziynet Boz
  • 2. ABOUT PTR Dr. Claire Sand thinks “all food packaging all the time” 2 Editorial Board Associate Editor CoChair Consortium on Food Waste 612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com Owner Reviewer National Science Foundation Riester-Davis-Brody Food Packaging Lifetime Achievement Award Recent Awards Adjunct Professo r Current Leadership & Editorial Boards Monthly Columnist Advisor Food Waste Repackaged Executive Board IFT Fellow EditorialBoard Claire’s mission is to enable a more sustainable food system with science and value chain innovations that more sustainably increases food shelf life and prevents food waste • 35+ years of food packaging experience • Ranks innovative packaging science and value chain solutions to extend shelf life • Generates implementation roadmaps and aligns business cases • IFT Fellow, Riester-Davis-Brody life-time achievement in food packaging award recipient • Doctorate in Food Science and Nutrition at University of Minnesota • MS and BS in Packaging at Michigan State University
  • 3. 612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com ABOUT PTR l What we do Provide tailored packaging science & value chain solutions to the food & packaging industry Build Innovation RoadMaps Technology Business Case Building Tactical Implementation Support Science-based Infusion Align Value Chain Science-based Coaching Prevent Food Waste Build Internal Knowledge Solve Package Sustainability Puzzle Screen Technologies 612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com
  • 4. ABOUT UFL Dr. Ziynet Boz is amazing… 4 612.807.5341 / claire@packagingtechnologyandresearch.com / PackagingTechnologyAndResearch.com Ziynet is committed to tackling challenges related to the sustainability of food systems through engineering principles. Her current research addresses: • Food loss and waste mitigation strategies and solutions at various value chain levels (E.g., retail and consumer) through processing and packaging, • Valorization of waste into bioproducts, optimization, and modeling to improve sustainability and shelf-life of food systems, and the assessment of environmental sustainability through Life Cycle Assessment. • Digital Twins applications in food systems She earned her Ph.D. as a Fulbright Scholar from the UF, Department of Agricultural and Biological Engineering, specializing in Food Packaging. She holds a B.Sc. and M.Sc. degrees in Food Engineering from Mersin University, focusing on CFD modeling in thermal processing. She is currently teaching engineering design, Lifecycle Assessment, and Unit Operations courses. Affiliated Faculty of: Assistant Professor Editorial Leadership Sustainable Food Systems Division
  • 5. KEY TAKE-AWAYS Packaging has far- reaching implications beyond shelf life Bayesian Models identify critical aspects and unintended consequences to enable implementation of this and other use cases Use case results can be seen in Bayesian Models Bayesian Models link industry and research
  • 6. Making Decision l Decision Trees: A Simplified Example
  • 7. Decision Making I Bayesian models show the future and implications and what is needed 7 Internalities & Externalities •Internalities • Space external to retail • Planogram issues • Labor • OOS • Unmet consumer needs for size and product • Shifts in value chain drivers Goals • More sustainable food system • Less food waste • Greater Resilience • Optimized costs • Externalities • Natural disasters (drought, fires, flood, typhoon, hurricane, tornado) • Human struggles (virus, famine, political upheaval) • Power reliability (outages, internet, production) • Variable sustainability pressures (bans, taxes, policies) Bayesian Model
  • 8. Decision Making I Bayesian model history and theory 8 • Bayesian belief network (BBN) - also Bayesian network, is a type of probabilistic reasoning graphical network based on Bayesian theorem • The method was first proposed by Judea Pearl in 1986 • Bayesian formula application into the network problem can significantly simplify the problem, hence, can be applied to solve real-world complex problems • Early BBNs only used knowledge from experts in specific fields. Now, data diversification can turn continuous data streams into characterizing the problems node relationships • BBN supports fault diagnosis and reliability analysis
  • 9. Decision Making I Bayesian model history and theory 9 Bayesian networks are probabilistic graphical models representing system variables, and their conditional dependencies in a Directed Acrylic Graph and are composed of three elements: 1. A set of nodes representing management system variables 2. A set of links showing causal relationships between these nodes 3. A set of probabilities assigned to each node characterizing a belief that a node will be in a specific state as per the the state of the “parent” nodes Then, conditional Probability Tables (CPT) are constructed.
  • 10. Decision Making I Bayesian models translate industry needs into parameters 10 > XR Expands Tacit Knowledge > Beta-Packaging Provides Agility > AI to Achieve Planet-Centered Design > Interactions Much of academic research is not applicable to industry needs Bio-derived films that compete against bPE and bPET are an example Using Bayesian models, parameters that need to be achieved, these films are better able to find a niche Examples • Edible barrier for raw pet food company • Intelligent packaging for frozen vegetable supplier to QSRs • Active packaging example with bread
  • 11. • This use case addresses what is considered when switching to a better barrier • Bakery considering converting to metalized film from OPP • Lower cost due to high oil prices and excess metalized capacity • Shelf life models show this will increase shelf life from 60 to 370 days Method I Use case scenario
  • 12. Method I Defined Parent – Child relationships Variables PM Production Run Length Prod Pkg volume PM Alternate structure moisture transfer from and within product flavor transfer from and within product Shelf life Unsaturated fats Xray metal detector Pkg material PM # of current suppliers Prod Pkg volume Food safety risk Pkg material PM # of potential suppliers Food safety risk Pkg material PM distance to production Number of current suppliers PM Production run length PM inventory management Prod Pkg volume PM Production run length Pkg thickness X-Ray metal detector Prod Pkg # times SKU packed PM batch quality PM Production run length Pkg WV barrrier Food safety risk moisture transfer from and within flavor transfer from and within product Unsaturated fats Tertiary Pkg Options Pkg material Pkg O2 barrier flavor transfer from and within product Food safety risk Unsaturated fats Tertiary Pkg Options Pkg material Additional converting step Unsaturated fats flavor transfer from and within product moisture transfer from and within Pkg material CF Pkg Tensile Strength Pkg Material Pkg Size Plannogram location Shelf life Price-pack architecture Pkg Cost Food Waste Parents
  • 13. • Quality Assurance • Environment • Post Consumer Package Handling • Food Waste • Rick • Innovation • Food Safety • Marketing Distribution • Retailer • Packaging Converters • Ingredient supplier • Package properties • Production • Capital Investment Method I Use case scenario – Defined Parent – Child relationships
  • 17. Results I Bayesian modeling showed implications 17 > Beta-Packaging Provides Agility > AI to Achieve Planet-Centered Design
  • 18. Results I Implications Parents Food Waste Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Yes No Near Far Low High Med
  • 19. KEY TAKE-AWAYS Packaging has far- reaching implications beyond shelf life Bayesian Models identify critical aspects and unintended consequences to enable implementation of this and other use cases Use case results can be seen in Bayesian Models Bayesian Models link industry and research
  • 20. Set up a virtual coffee 612.807.5341 claire@packagingtechnologyandresearch.com PackagingTechnologyAndResearch.com with Claire Thank you & Next Steps or Ziynet