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»» Materials Science
e.g. alloys, composites, soils, concrete,
porous media, plastics, rubbers…
»» Reverse engineering
e.g. automotive, aerospace, consumer
and legacy products…
»» Industrial NDT
e.g. product design, industrial filters,
fuel cells, batteries, welds…
»» Life Sciences
e.g. medical devices, orthopaedics,
physiological flows…
»» Oil & Gas
e.g. digital rock physics, special core
analysis, geophysics field data…
»» Synthetics
e.g. textiles, ceramics, insulation
materials, fibres…
Selection of Application Areas for Abaqus Users
Simpleware Features
»» Rapid image data visualisation and
animation in 2D and 3D
»» Comprehensive image
processing & analysis tools
»» CAD integration & NURBS export
»» Automated multi-part meshing
for structural FEA and CFD
»» FE-based homogenisation modules
»» Fix models (dirty CAD, orphan/
deformed meshes, Booleans…)
Simpleware Key Benefits
»» Work with wide range of
3D image data and CAD files
»» Fast and time saving workflow
»» Easy-to-use and intuitive interface
»» Customisable, including scripting
»» Industry-leading mesh quality
»» Dedicated Abaqus exports
»» Extensive technical support
and consulting services
Simpleware software provides solutions for generating high-quality models from 3D
image data (MRI, CT, micro-CT, FIB-SEM…) for direct export to Abaqus software for very
realistic simulations. This solution is smooth and very robust for workflows using complex
image data, and opens up a wide range of applications for Abaqus users needing a
straightforward route from scan to CAD, FEA and CFD.
FROM 3D IMAGE TO SIMULATION WITH
SIMPLEWARE AND ABAQUS
www.simpleware.com
Simpleware develops industry-leading image processing
software solutions and services for 3D image data
visualisation, analysis and model generation.
Follow us on:
R. Clague1 • P.R. Shearing1 • P.D. Lee1 • Z. Zhang1 • D.J.L. Brett2 • A.J. Marquis1 • N.P. Brandon1
1 Imperial College, London, UK; 2 University College London, London, UK
Solid oxide fuel cells (SOFCs) can be virtually analysed to predict
stresses within different material phases. Simpleware software
was used to reconstruct a complex SOFC microstructure (nickel and
yttria-stabilised zirconia) from FIB tomography and export volume
meshes to Abaqus for 3D FE stress analysis across the phases and
interfaces of the fuel cells. The analysis found that the yield strength
of the nickel in the fuel cell is exceeded at the interface of the two
phases, suggesting its importance for stress relief in the electrodes
as they are heated or cooled.
A. Guiotto1 • Z. Sawacha1 • G. Guarneri2 • A. Avogaro2 • C. Cobelli1
1 Department of Information Engineering, University of Padova, Padova, Italy;
2 Department of Clinical Medicine and Metabolic Disease, University of Padova, Padova, Italy
Diabetic foot represents a complication of diabetes that can lead
to foot ulcers and other serious conditions. 3D FE modelling was
used in Abaqus to dynamically characterise different loads within
the foot. Simpleware software was used to develop a subject-
specific 3D FE model of a diabetic neuropathic and a healthy
subject’s foot from MRI data, and to generate a high-quality
mesh with conforming interfaces for simulation in Abaqus.
Results agreed well with experimental tests using kinematics and
kinetics data.
P. Mahajan • R. Kumar Mittal • A.R. Bhaghat • V.V. Deshpanade • R. Sharma
Applied Mechanics Department, Indian Institute of Technology, Delhi, India
Carbon/carbon (c/c) composites are valuable for automotive,
aerospace and other industries due to having excellent mechanical
properties at high temperatures whilst still being lightweight. This
study used Simpleware software and Abaqus to analyse the effect
of internal damage from voids, cracks and distortion caused during
manufacturing. X-ray CT scans were processed in Simpleware
software to reconstruct and segment scans of composites, and to
generate FE meshes for simulation of stresses in Abaqus, leading to
better understanding of future material designs.
NON-DESTRUCTIVE EVALUATION OF CARBON/CARBON COMPOSITE
STRESS ANALYSIS OF FUEL CELL MICROSTRUCTURE
3D FE MODEL OF THE DIABETIC NEUROPATHIC FOOT
FE mesh and 3D max principal stress in Abaqus
3D mesh of foot and simulated plantar pressure in Abaqus
FE mesh of composite and load displacement curves

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Simpleware and Abaqus

  • 1. »» Materials Science e.g. alloys, composites, soils, concrete, porous media, plastics, rubbers… »» Reverse engineering e.g. automotive, aerospace, consumer and legacy products… »» Industrial NDT e.g. product design, industrial filters, fuel cells, batteries, welds… »» Life Sciences e.g. medical devices, orthopaedics, physiological flows… »» Oil & Gas e.g. digital rock physics, special core analysis, geophysics field data… »» Synthetics e.g. textiles, ceramics, insulation materials, fibres… Selection of Application Areas for Abaqus Users Simpleware Features »» Rapid image data visualisation and animation in 2D and 3D »» Comprehensive image processing & analysis tools »» CAD integration & NURBS export »» Automated multi-part meshing for structural FEA and CFD »» FE-based homogenisation modules »» Fix models (dirty CAD, orphan/ deformed meshes, Booleans…) Simpleware Key Benefits »» Work with wide range of 3D image data and CAD files »» Fast and time saving workflow »» Easy-to-use and intuitive interface »» Customisable, including scripting »» Industry-leading mesh quality »» Dedicated Abaqus exports »» Extensive technical support and consulting services Simpleware software provides solutions for generating high-quality models from 3D image data (MRI, CT, micro-CT, FIB-SEM…) for direct export to Abaqus software for very realistic simulations. This solution is smooth and very robust for workflows using complex image data, and opens up a wide range of applications for Abaqus users needing a straightforward route from scan to CAD, FEA and CFD. FROM 3D IMAGE TO SIMULATION WITH SIMPLEWARE AND ABAQUS
  • 2. www.simpleware.com Simpleware develops industry-leading image processing software solutions and services for 3D image data visualisation, analysis and model generation. Follow us on: R. Clague1 • P.R. Shearing1 • P.D. Lee1 • Z. Zhang1 • D.J.L. Brett2 • A.J. Marquis1 • N.P. Brandon1 1 Imperial College, London, UK; 2 University College London, London, UK Solid oxide fuel cells (SOFCs) can be virtually analysed to predict stresses within different material phases. Simpleware software was used to reconstruct a complex SOFC microstructure (nickel and yttria-stabilised zirconia) from FIB tomography and export volume meshes to Abaqus for 3D FE stress analysis across the phases and interfaces of the fuel cells. The analysis found that the yield strength of the nickel in the fuel cell is exceeded at the interface of the two phases, suggesting its importance for stress relief in the electrodes as they are heated or cooled. A. Guiotto1 • Z. Sawacha1 • G. Guarneri2 • A. Avogaro2 • C. Cobelli1 1 Department of Information Engineering, University of Padova, Padova, Italy; 2 Department of Clinical Medicine and Metabolic Disease, University of Padova, Padova, Italy Diabetic foot represents a complication of diabetes that can lead to foot ulcers and other serious conditions. 3D FE modelling was used in Abaqus to dynamically characterise different loads within the foot. Simpleware software was used to develop a subject- specific 3D FE model of a diabetic neuropathic and a healthy subject’s foot from MRI data, and to generate a high-quality mesh with conforming interfaces for simulation in Abaqus. Results agreed well with experimental tests using kinematics and kinetics data. P. Mahajan • R. Kumar Mittal • A.R. Bhaghat • V.V. Deshpanade • R. Sharma Applied Mechanics Department, Indian Institute of Technology, Delhi, India Carbon/carbon (c/c) composites are valuable for automotive, aerospace and other industries due to having excellent mechanical properties at high temperatures whilst still being lightweight. This study used Simpleware software and Abaqus to analyse the effect of internal damage from voids, cracks and distortion caused during manufacturing. X-ray CT scans were processed in Simpleware software to reconstruct and segment scans of composites, and to generate FE meshes for simulation of stresses in Abaqus, leading to better understanding of future material designs. NON-DESTRUCTIVE EVALUATION OF CARBON/CARBON COMPOSITE STRESS ANALYSIS OF FUEL CELL MICROSTRUCTURE 3D FE MODEL OF THE DIABETIC NEUROPATHIC FOOT FE mesh and 3D max principal stress in Abaqus 3D mesh of foot and simulated plantar pressure in Abaqus FE mesh of composite and load displacement curves