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METAL, S.L.
REJAR -ZAMORA
Presentación
Compañía
Información general Compañía
• Metal with its facilities at Rupit
(Spain) is the oldest PM
manufacturer in Spain
• Founded in 1946
• After a series of take-overs by
different well known companies,
Metal has formed Part of the Sainz
Group since July 1999.
Presentación
Compañía
 Products & Applications
Sinter Component Parts
High precision, highly durable components and
assemblies for the automotive industry (parts for
engines, transmissions and shock-absorbers) as
well as parts for compressors for refrigerators.
Friction Materials
Friction Materials for clutches and brakes for
tractors, construction machinery, trains,
motorcycles and airplanes.
Bearings
High-performance bearings for diesel and gas
engines used primarily in ships, heavy-duty-
vehicles, locomotives and gen sets.
Presentación
Compañía
 Structure
Metal AG
Bearing Group Sinter Group Friction Group
Metal Gleitlager AG
Austria
Metal Sintermetall AG
Austria
Metal Frictec GmbH
Austria
Metal HydraMechanica Corp.
Bearings Division, US
Nuova Metal S.r.l.
Italy
Metal Tyzack Ltd.
Great Britain
Metal HydraMechanica Corp.
Friction Division, US
Metal Deutschland GmbH
Germany
Metal s.r.o.
Slovakia
Metal FRANCE SARL
France
Metal Deutschland GmbH
Germany
Metal Bearings US, LLC
US
Metal Italia S.r.l.
Italy
All companies are wholly
owned . Except 30% owner-
ship in Mahle Metal Leve
Metal Sinterizados Ltda.
Mahle Metal Leve Metal
Sinterizados, Brazil
Metal S.A.
Spain
Metal Far East PTE
Singapore
Metal Automation
Systems GmbH, Austria
Production/Sales
Trade/Sales
2001
1990
1994
1999
1991
1998
1996
1978
1989
1989
1989
Presentación
Compañía
Company Evolution
 After COLUMBUS, Metal has 2 main
businesses:
- Business Unit Shock Absorber
Solution Team Shock Absorber
Production Unit Shock Absorber
- Production Unit Engine Components
- Solution Team Engine Comp.:
France/Japan
USA/Scand/Germany, Germany
- Service Unit
Presentación
Compañía
 Organisation Chart
SITE MANAGER
CONTROLLING
BUSINEES UNIT LEADER SCHOCK ABSORBER
PRODUC. UNIT LEADER SHOCK ABSORBER
ASSISTANT
PRODUCTION UNIT LEADER ENG. PARTS
PURCHASING
QUALITY SYSTEMS
HUMAN RESOURCES
ACCOUNTS
Presentación
Compañía
Economical Evolution Company
(Sales Evolution last 3 years - Total)
39.848
38.976
39.894
35.000
36.000
37.000
38.000
39.000
40.000
41.000
'05/06 '06/07 '07/08
k€
Presentación
Compañía
Economical Evolution Company
Sales by Markets 2007/08 – Total Company
France
38%
Germany
26%
Spain
13%
Portugal
7%
Italy
3%
USA
3%Mexico
2%
Others
8%
Presentación
Compañía
Bringing tecnology from concept to market
PARIS
- Institute for Materials and Mechanical
Construction (ISMCM)
BARCELONA
- Polytechnical University
- General Laboratory for Testing (LGAI)
- Center for Computer Integrated
Manufacturing, (Centre CIM)
- Catalan Institute for Technology (ICT)
- Science Research Council (SIC)
TARRAGONA
- Institute for Automotive Applied Research
(IDIADA)
MADRID
- Mining School
- Carlos III Politechnical University
Paris
Madrid
Tarragona
Barcelona
Presentación
Compañía
Human Capital
Number of Engineers 22 (6,27%)
Employees with University Degree 33
(9,4%)
Personnel Distribution:
 % of permanent contracts 94,30 %
 % of temporary contracts 5,70%
 Employees: Shock Absorber:
178
Presentación
Compañía
Metal Automotive Components
Engine Parts
Main Bearing Caps
Chain Transmission Sprockets
Belt Transmission Pulleys & Hubs
Oil Pump Gears & Rotors
Other applications
(automotiv & non automotive)
Gearbox shifting parts

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Activitat2 Conesa Elena

  • 2. Presentación Compañía Información general Compañía • Metal with its facilities at Rupit (Spain) is the oldest PM manufacturer in Spain • Founded in 1946 • After a series of take-overs by different well known companies, Metal has formed Part of the Sainz Group since July 1999.
  • 3. Presentación Compañía  Products & Applications Sinter Component Parts High precision, highly durable components and assemblies for the automotive industry (parts for engines, transmissions and shock-absorbers) as well as parts for compressors for refrigerators. Friction Materials Friction Materials for clutches and brakes for tractors, construction machinery, trains, motorcycles and airplanes. Bearings High-performance bearings for diesel and gas engines used primarily in ships, heavy-duty- vehicles, locomotives and gen sets.
  • 4. Presentación Compañía  Structure Metal AG Bearing Group Sinter Group Friction Group Metal Gleitlager AG Austria Metal Sintermetall AG Austria Metal Frictec GmbH Austria Metal HydraMechanica Corp. Bearings Division, US Nuova Metal S.r.l. Italy Metal Tyzack Ltd. Great Britain Metal HydraMechanica Corp. Friction Division, US Metal Deutschland GmbH Germany Metal s.r.o. Slovakia Metal FRANCE SARL France Metal Deutschland GmbH Germany Metal Bearings US, LLC US Metal Italia S.r.l. Italy All companies are wholly owned . Except 30% owner- ship in Mahle Metal Leve Metal Sinterizados Ltda. Mahle Metal Leve Metal Sinterizados, Brazil Metal S.A. Spain Metal Far East PTE Singapore Metal Automation Systems GmbH, Austria Production/Sales Trade/Sales 2001 1990 1994 1999 1991 1998 1996 1978 1989 1989 1989
  • 5. Presentación Compañía Company Evolution  After COLUMBUS, Metal has 2 main businesses: - Business Unit Shock Absorber Solution Team Shock Absorber Production Unit Shock Absorber - Production Unit Engine Components - Solution Team Engine Comp.: France/Japan USA/Scand/Germany, Germany - Service Unit
  • 6. Presentación Compañía  Organisation Chart SITE MANAGER CONTROLLING BUSINEES UNIT LEADER SCHOCK ABSORBER PRODUC. UNIT LEADER SHOCK ABSORBER ASSISTANT PRODUCTION UNIT LEADER ENG. PARTS PURCHASING QUALITY SYSTEMS HUMAN RESOURCES ACCOUNTS
  • 7. Presentación Compañía Economical Evolution Company (Sales Evolution last 3 years - Total) 39.848 38.976 39.894 35.000 36.000 37.000 38.000 39.000 40.000 41.000 '05/06 '06/07 '07/08 k€
  • 8. Presentación Compañía Economical Evolution Company Sales by Markets 2007/08 – Total Company France 38% Germany 26% Spain 13% Portugal 7% Italy 3% USA 3%Mexico 2% Others 8%
  • 9. Presentación Compañía Bringing tecnology from concept to market PARIS - Institute for Materials and Mechanical Construction (ISMCM) BARCELONA - Polytechnical University - General Laboratory for Testing (LGAI) - Center for Computer Integrated Manufacturing, (Centre CIM) - Catalan Institute for Technology (ICT) - Science Research Council (SIC) TARRAGONA - Institute for Automotive Applied Research (IDIADA) MADRID - Mining School - Carlos III Politechnical University Paris Madrid Tarragona Barcelona
  • 10. Presentación Compañía Human Capital Number of Engineers 22 (6,27%) Employees with University Degree 33 (9,4%) Personnel Distribution:  % of permanent contracts 94,30 %  % of temporary contracts 5,70%  Employees: Shock Absorber: 178
  • 11. Presentación Compañía Metal Automotive Components Engine Parts Main Bearing Caps Chain Transmission Sprockets Belt Transmission Pulleys & Hubs Oil Pump Gears & Rotors Other applications (automotiv & non automotive) Gearbox shifting parts