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I R R I G A T I O N




NaanDan Jain Greenhouse

             Manual




  for a greener generation
Contents
Introduction                                     3
1. Green House
A. Over-head irrigation                          4
- Irrigation for bench cultivation               5
- Full coverage irrigation                       6-7
- Irrigation for plant propagation systems       8-9
- Irrigation in plastic tunnels                  10-11
B. Drip systems                                  12-15
- Irrigation in a soil-less culture              16-17
- Irrigation in a traditional soil culture       18-19
- Irrigation in potted plants.                   20-21
- Combined drip & micro-sprinkler                22
2. Nurseries
- Sprinklers irrigation                          23-27
4. Climate control                               28-30
5. Pesticides spray system                       31-33
6. Technical & hydraulics information            34-35
7. Accessories                                   36-38




                                             2
Introduction
Cultivation of vegetables and flowers under protected (greenhouse)
conditions has emerged as a major alternative to growers in recent years.

The greenhouse method ensures a constant, year-round supply of high
quality produce for the modern farmer whilst overcoming many of the
obstacles imposed by adverse climatic conditions and water and land
shortage.
Greenhouse cultivation allows farmers to control most of the production
parameters, optimizing land use and yield distribution during the growing
season. The many advantages of greenhouse cultivation offers, constitute
an incentive for farmers all over the world to invest in greenhouse projects.
Irrigation and fertilization are the most important production factors in
modern greenhouses, where production is based on soilless medium, as
well as in natural soil.
Growing on soilless culture (substrates) provides the advantage of
continuous control over water and nutrient quantities applied and the
ability to flush growing media within the water cycle.
NaanDan Jain Irrigation possess decades of experience in development
and manufacturing of a wide range of irrigation technologies for all types
of crops under diverse growing methods.
The accelerated development in greenhouse technologies has led the
company to develop a special product line for greenhouse irrigation,
climate-control (including humidity and temperature regulation), and for
the application of chemicals by spraying.

The material in this manual is based on the experience and technological
knowledge that has been accumulated by NaanDan over the years. The
material here in can be used in the design and establishment of irrigation,
climate control and other systems in greenhouses, nurseries and net-
houses.

This manual is intended for dealers, designers and irrigation consultants
and covers a wide range of applications and technologies for
greenhouses and nurseries, focusing on user-friendly applications.

NaanDan Jain offers an extensive range of irrigation technologies, only
part of which is presented here. Please contact your local representative
or NaanDan Jain's technical department for further information.




                                                               3
There are four alternative irrigation modes for greenhouses,
each targets a specific application

- Irrigation for bench cultivation
- Total coverage irrigation in multi-span greenhouses.
- Plant propagation systems
- Irrigation in plastic tunnels.




                                                         4
Bench irrigation
Modular micro-sprinklers and sprayers
The selection chart is designed to quantify the functions of bench width, flow-rate, installation
height, effective watering percentage, and the coefficient uniformity (CU) percentage.
Calculations in the chart are based on 1.0 m sprinkler spacing along the pipe.
The sprinkler selection chart represents an attempt to simplify a complicated
decision making process while at the same time presenting alternatives.
The 1.0 m sprinkler spacing, on which the chart is based, has been found to achieve optimum
results by balancing cost, CU, and the optimal percentage of water falling within the design
area.
In our calculations, precedence has been given to the CU.
Recent advances in specialized greenhouse irrigation products and
                                                                                                                      The side by side layout using the
computer modeling have contributed to creating an optimized sprinkler                                                 anti-mist device achieved maximal
layout specifically designed for greenhouse application.                                                              uniformity at specific wetted strip.
By creating a highly uniform irrigated strip, benches and bays can now be
irrigated in a single line while controlling the proportion of water falling onto the bench,
to a highly uniform distribution rate.
Precipitation rates can be preset either high or low, dependant on the specific requirements
of the grower.
Modular sprinkler selection Chart
 Nozzle Colour                                               Bench width (m)
 + Anti-mist
   Green - 40 l/hr
                           1.0   1.5 1.8 2.5         2.5     3.0 3.5 4.0       4.0 4.5 5.0 5.5 6.0            6.5
                                 Yellow flat               Black round              Green inverted rotor             Hight     Precipitation
   Orange - 70 l/hr
   Yellow - 90 l/hr                                                                                                 above      rate
   Blue - 120 l/hr                                                                                                  crop cm    Low/High

  precipitation            27.2 30.0 29.2 25.7                                 15.1 14.0                              60
  rate                     22.0 28.0 27.2 24.0              11.7 18.4          12.3 11.7 11.6 13.9 13.6              120        Low
  (mm/hr)                                           10.0 10.2 9.9              11.6 10.9 11.1 13.4 13.5 12.7         180
                           52.2 43.8 42.5           24.4                       19.1 17.8                              60
                                       40.0         21.6 21.9 21.8             20.1 19.2 19.4 18.5 18.4              120        High
                                                    20.0 20.4 20.5 20.2              17.8 17.8 17.2 17.2 17.0        180
 Percentage of             68% 64% 75% 92%                                    86% 90%                                 60
 water in bench            55% 60% 70% 86%                 88% 92%            70% 75% 83% 85% 91%                    120        Low
 %                                                  63% 77% 87%               66% 70% 79% 82% 90% 92%                180
                           58% 73% 85%              87%                       85% 89%                                 60
                                      60%           60% 73% 85%               67% 72% 81% 85% 92%                    120        High
                                                    56% 68% 80% 90%                  67% 74% 79% 86% 92%             180

 Coefficient of            75    94    94     86                                93   91                               60
 uniformiity               96    96    94     85            93   88             95   95    93       94   91          120        Low
 (CU%)                                               94     93   88             93   93    93       96   94   89     180
                           95    95    93            89                         93   92                               60
                                       96            91     91   89             95   95    95       95   93          120        High
                                                     93     90   89     88           94    94       94   93   92     180
(Based on a 1.0 m sprinkler spacing)

Choosing your sprinkler:
1. Determine the width of the area that you want to irrigate. In most cases the width will determine the sprinkler type
2. Decide if you want to apply water at a high or low application rate.
3. Determine the height at which you want to hang the sprinkler, whilst ascertaining the desired precipitation of water to
   fall on the bench and the width of the band to be irrigated.
4. The above three choices will determine the appropriate nozzle and anti-mist color.
   In some cases, a particular factor, such as the percentage of water in the bench, may determine the other variables such
   as application rate and sprinkler height.

                                                                        5
Total coverage irrigation system
   Suitable for irrigation of an entire block where crops are grown in a single
   stage, on-soil, dense plant configuration.


New
  Green Spin


   Recommended working pressure: 2.0 - 3.0 bar
   Installation height above crop level: 1.8 m
   Minimum height: 1.2 m
   Filtration: 35 - 70 l/hr nozzle - 120 mesh, 130µ
               105 - 200 l/hr nozzle - 80 mesh, 100µ


  Flow rates and wetted diameters

    Nozzle                Flow rate           Wetted
    colour                   (l/hr)          diameter*
                          at 2.0 bar            (m)
    Brown                    43                     6.5
    Grey                     70                     7.0
    Green                   105                     7.5
    Orange                  120                     7.5
    Black                   160                     8.5
    Blue                    200                     9.0
  * Tested at 1.8 m above ground




   GreenSpin performance table
   2.0 bar and 1.8 m height
   Precipitation rates (mm/hr) and uniformity (CU%) at various spacings

   Distance between laterals (m)             3.0                              4.0                            5.0
   Distance between heads (m) 1.0      1.5   2.0     2.5    3.0   1.0   1.5    2.0   2.5   3.0   1.0   1.5    2.0   2.5   3.0
   Nozzle color
   Brown 43 l/hr              14.4     9.6    7.2     5.8   4.8
   Grey      70 l/hr          23.4 15.6 11.7          9.4   7.8   17.6 11.7    8.8   7.0   5.9
   Green 105 l/hr             35.0 23.3 17.5 14.0 11.7            26.3 17.5 13.1 10.5      8.8   21.0 14.0 10.5     8.4   7.0
   Orange 120 l/hr            40.0 26.7 20.0 16.0 13.3            30.0 20.0 15.0 12.0 10.0       24.0 16.0 12.0     9.6   8.0
   Black 160 l/hr             53.4 35.6 26.7 21.4 17.8            40.1 26.7 20.0 16.0 13.4       32.0 21.4 16.0 12.8 10.7
   Blue      200 l/hr         66.6 44.4 33.3 26.6 22.2            50.0 33.3 25.0 20.0 16.7       40.0 26.6 20.0 16.0 13.3
  Colour code - Distribution uniformity
     CU = 85-89% - fair
     CU = 90-92% - good
     CU > 93% - excellent




                                                                                6
Extra-wide spacing
Utilizing a Modular Inverted sprinkler
•Low precipitation rate irrigation
•Suitable for greenhouse conditions where large areas are irrigated
 simultaneously and low precipitation is required.
•Spacing up to 6.0 m
•Recommended working pressure: 2.0-3.0 bar
•Filtration requirements: 80 mesh, 200 µ




Modular Group




Extra-spacing Modular sprinkler
Green swivel at 2.0 bar pressure & 1.8 m height

Precipitation rates (mm/hr) and uniformity (CU%) at various spacings (m)

Distance between laterals (m)          3.0                            4.0                            5.0                             6.0
Distance between heads (m) 3.0   3.5   4.0   5.0   6.0   3.0    3.5   4.0   5.0   6.0   3.0    3.5   4.0    5.0   6.0   3.0    3.5   4.0    5.0   6.0
Nozzle colour
Green 105 l/hr            11.7 9.9     8.7   7.0          8.7   7.4   6.5   5.3          6.9   5.9    5.2   4.2
Orange 120 l/hr           13.3 11.4 10.0 8.0             10.0   8.6   7.5   6.0          8.0   6.9    6.0   4.8
Black 160 l/hr            17.8 15.2 13.3 10.7 8.9        13.3 11.4 10.0     8.0   6.7   10.7   9.1    8.0   6.4   5.3    8.9   7.6    6.7   5.3   4.4
Blue    200 l/hr          22.2 19.0 16.7 13.3 11.1       16.7 14.3 12.5 10.0      8.3   13.3 11.4 10.0      8.0   6.7   11.1   9.5    8.3   6.7   5.6

Colour code - Distribution uniformity
   CU = 85-89% - fair
   CU = 90-92% - good
   CU > 93% - excellent




                                                                            7
Propagation systems
There are two product ranges for propagating seeds and cuttings:




Green Mist
The double-purpose system for humidity control and irrigation of
plant propagation benches.
Its optimal droplet size prevents drift.




Fogger     (Cross model)                                                                   4/7 tube
Where extra fine droplet size (90 µ) and wider spacing are required.                       & stabilizer
Range of flow rates for different precipitation rates.
                                                                                           butterfly
Fogger System                                                                              LPD (high pressure)
Recommended pressure: 4.0 bar
Minimum installation height: 1.0 m
Max. spacing between units on lateral: 1.2 m
Max. spacing between lateral: 1.2 m                                                        4 Foggers
Max. distance of lateral from bench edge: 0.2 m                                            installed
Multiple flow rates: 7.0 (standard), 14, 21 and 28 l/hr                                    on a cross
Filteration requirements: 120 mesh,130 µ                                                   manifold



                                                                       Fogger Flow rate
                                                                       Colour   Pressure    Flow rate
                                                                                  (bar)        (l/hr)
                                                                       Blue        4.0       7.0 x 4
                                                                       Orange      4.0       14.0 x 4
                                               1.2 m
                                                                       Red         4.0       21.0 x 4
                                                                       Black       4.0       28.0 x 4




                                      m
                                1.2




                                                           8
Green Mist double purpose emitter
Technical data:
Operating pressure: 2 - 4 bar
Wetted diameter: 1.2 m
Filtration requirements: 120 mesh,130 µ
Installation instructions:
Height of units above bench: 1.0 - 1.2 m
Maximum spacing between units on lateral: 1.0 m
Maximum spacing between laterals: 1.0 m
Maximum distance of lateral from bench edge: 0.2 m                                                                                          m
                                                                                                                                    . 1.0                 Max. 1.0 m
                                                                                                                              Max


Flow vs. pressure
Pressure (bar) 2.0          2.5        3.0         3.5         4.0

Flow (l/hr)      32         35         38          41          44



                                                                                              Min. 1.0 m
Pipe size table
Lateral length vs. spacing & pipe diameter
       Unit               PVC pipe*                         PE class 4
     spacing        ø 16    ø 20    ø 25              ø 16    ø 20     ø 25
       (m)         ID 13.6 ID 17.4 ID 23.5           ID 13.2 ID 17.0 ID 21.2
       0.7            20          30          51         19          29      43
       0.8            22          33          56         20          32      46
       1.0            25          38          66         23          37      54

* A wall thickness of at least 2.0 mm is recommended to enable proper thread.
With rubber gromet installation a minimall class 6 pipe is recommended.
Light penetration & alga - Select the right material & dark color to avoid alga development.                             Schematic layout of PVC installation

Pulse operation and water consumption
The quantity of water required for propagation can vary according to many factors such as:
• Plant varieties
• Stage of development
• Temperature
• Humidity
• Substrate material used
The table can be used as a guideline for recommended nett precipitation rates for various pulse ratios.
Pulse duration of 4.0-6.0 seconds is commonly used.
                                                                           Precipitation rate l/hr/m2 for various spacing & pulses
 Nozzle           Pressure        Flow rate
                                                             0.8 x 0.8 m                                   1.0 x 1.0 m                       1.2 x 1.2 m
                    bar              l/hr               1:10** 1:15      1:20               1:10               1:15    1:20             1:10    1:15     1:20
 Fogger Cross
 Blue* 7.0            4.0              28.0                                                 2.8               1.9      1.4              1.9     1.3      1.0
 Orange
                      4.0              56.0                                                 5.6               3.7      2.8              3.9     2.6      1.9
 14.0
 Green Mist
                      3.0              38.0              5.9         4.0          3.0       3.8               2.5      1.9
 * Standard nozzle
 ** On: Off pulse ratio

                                                                                        9
Tunnels
Selecting micro-sprinklers and planning their spacing
A number of factors determine selection of the right solution:
• Tunnel width
• Required precipitation rate
• Uniformity level
• Watering efficiency (percentage of water in tunnel)
• Installation height


Performance table for Inverted Modular sprinkler:
An optimal solution can be provided for every tunnel width, allowing maximum water pattern uniformity and highly
efficient utilization of water resources by combining factors of sprinkler spacing and installation height
Amalgamating the features of nozzle & Anti-mist (A.M) in this application will ensures highly accurate irrigation.

Tunnel          Modular Inverted                 Sprinkler    Height   Lateral spacing   Flow rate   Precipitation   CU     Effective
width (m)      Swivel    Nozzle Anti-mist      spacing (cm)    (cm)          (m)            (l/hr)     (mm/hr)       (%)   watering (%)
  3m         small black green   green             100         120         single           40           12.0        91         90

  4m        inverted green   green    green        100         120         single           40            8.0        93         80

  5m        inverted green   green    green          50        180         single           40           14.6        95         91

  6m        inverted green    blue     blue        100         120         single          120           19.0        93         95

  7m         small black     yellow   orange       100         180          3.6             70           19.0        91         95

  8m         small black      blue    yellow       100         180          4.5             90           20.4        96         91

  9m         small black      blue     blue        100         180          4.7            120           24.0        88         90

  10 m      inverted green   green    green        100         180          5.2             40            7.4        93         92

  11 m      inverted green   orange   orange       100         180          6.0             70           11.5        93         90

  12 m      inverted green    blue     blue        100         180          6.5            120           18.0        92         90




High precipitation rates
Allow irrigation over a shorter time scale and
causes reduced humidity,
causing plants to stay dry longer.


Dry walls
Achieved using NaanDan's unique combination
of nozzle and anti-mist, provides an ideal
solution to this traditional greenhouse irrigation
problem.




                                                                     10
Tunnels Guideline
The first & last sprinklers on any line should be positioned as close as possible to the end of the line or about
1.0 m from the tunnel edge.

Example
1. Inverted rotor for tunnels up to 6.0 m wide



                                                                    1.0 m     1.0 m                                 1.0 m 1.0 m

                                                                                                                                    6m
                             1.8m




                             6m                                                                 Xm




2. Inverted sprinkler for tunnels, 7.0 to 12.0 m wide

                                                                      1.0 m   1.0 m                                 1.0 m   1.0 m
                            4.5 m                                                            1.75 m



                                                                                                                                    8m
                            1.8 m

                                                                                             1.75 m


                             8m                                                                 Xm




3. 2.0 m of blind irrigation pipe should be retained after the last sprinkler on the line to allow any servicing.

                                                             elbow coupling
                                                             tightening string


                                    2.0 m extension




                                                                 11
Drip irrigation
A wide range of integral drip laterals and button drippers
Integral dripper selection
                                       NaanPC            NaanTIF          NaanRON                      Top                        Star
 Diameter (nominal)                        16                16               16                           16                 17
                                                                                                                         0.30,0.35,0.65
 Wall thickness (mm)                      1.0          0.9, 1.0, 1.15         0.9                      0.9               10, 13, 25 mil
 Minimal dripper spacing                   20                20               15                           15                     15
 (cm)

 Main application                      The solution    A durable, long-    Economical            New 1.0 l/hr              A thin-walled
                                         for longer    lasting product    for universal            cascade                     cascade
                                      laterals under    for a universal   applications.           labyrinth                   labyrinth
                                       close dripper      variety of                               dripper                     dripper,
                                        spacings or      applications.                                                     allowing low-
                                          difficult                                                                       flow and dense
                                      topographical                                                                            dripper
                                        conditions.                                                                           spacings.




NaanPC 16 mm
                                                                                           Lateral head losses (m) in relation to
                                                                                           length (m) & dripper spacing (cm)
                                                                                          NaanPC 16 / 1.6 (black)
                                                                                          Leteral length           Dripper spacing (cm)
                                                                                          m                  15     20 30 40 50           60
High-tech pressure compensating dripline
                                                                                            20               0.6    0.2 0.1 0.0 0.0       0.0
Pressure regulating range: 0.5 bar to 4.0 bar                                               40               4.5    2.0 0.7 0.3 0.2       0.1
Recommended working pressure: 1.0 to 3.5 bar                                                60              15.2    6.8 2.3 1.1 0.7       0.4
                                                                                            80                     16.3 5.4 2.5 1.5       0.9
                                                                                           100                          10.6 5.0 3.0      1.8
                                                                                           120                          18.2 8.5 5.1      3.1
               Resilient diaphragma                                                        140                                 13.5 8.0 4.9
                                                                                           160                                      11.9 7.3
                                                                                           180                                      16.9 10.3
                                                                                           200                                           14.2

                                                                                      NaanPC 16 / 2.1 (blue)
                                                                                      Leteral length               Dripper spacing (cm)
                                                                                      m
                                                                                                            15 20       30     40 50 60
                                                                                           20               1.0 0.4     0.1    0.1 0.0 0.0
                                                                                           40               7.8 3.5     1.2    0.6 0.3 0.2
                                                                                           60              26.7 11.8    4.0    1.9 1.1 0.7
                                                                                           80                   28.2    9.3    4.4 2.5 1.6
                                                                                          100                          18.2    8.5 4.8 3.1
                                                                                          120                                 14.7 8.3 5.4
                                                                                          140                                 23.3 13.1 8.4
                                                                                          160                                      19.6 12.4
                                                                                          180                                           17.8

                                                               12
NaanTIF 16 mm
Multi-seasonal, extra-durable dripline                                                        Flow (l/hr) vs pressure (bar)*
                                                                                              Pressure                 Flow rate (l/hr)
Available at three models: 0.9, 1.0, 1.15 mm wall thickness
                                                                                              bar              16 - 1.0        16 - 2.0         16 - 3.0
Recommended working pressure: 1.0 to 3.0 bar
Recommended filtration: 16/1 -           150 mesh, 100 micron                                  0.5             0.90            1.50             2.00
                         16/2, 16/3 - 120 mesh, 130 micron                                     1.0             1.40            2.20             3.00
                                                                                               1.5             1.80            2.70             3.70
                                                                                               2.0             2.00            3.20             4.40
                                                                                               2.5             2.30            3.60             4.90
                                                                                               3.0             2.50            4.00             5.40
                                                                                               a               0.408           0.636            0.873
                                                                                               x               0.5350          0.5391           0.5362
                                                                                               * For 16 mm w.t. 0.9,1.0 mm




                                                                     Maximum lateral length (m) on flat ground at 10% flow variations
                                                                                                           Dripper spacing (cm)
                                                                                     20        30         40      50           60         75        100
                                                                     NaanTIF 16-1    69        90        109     126          142         164       198
                                                                     NaanTIF 16-2    52        67         81      94          106         122       147
                                                                     NaanTIF 16-3    42        55         66      77           86         100       120




NaanRON 16 mm

Economical multi-seasonal dripline
                                                                                             Flow (l/hr) vs pressure (bar)
Recommended working pressure: 0.5 a 3.0 bar                                                                            Flow rate (l/hr)
Filtration requirements: 120 mesh                                                             Pressure                  NaanRon 16
                                                                                              bar                 2.0                        3.0
                                                                                               0.5               1.22                       2.17
                                                                                               1.0               1.82                       3.15
                                                                                               1.5               2.26                       3.88
                                                                                               2.0               2.63                       4.50
                                                                                               2.5               2.95                       5.04
                                                                                               3.0               3.20                       5.54
                                                                                               a                0.5585                      0.941
                                                                                               x                0.513                       0.522
                                                                                              a = Dripper flow constant,
                                                                                              x = Dripper flow exponent




                                                                                          Maximum lateral length (m) on flat ground at 10%
                                                                                          flow variations
                                                                                                                            Dripper spacing (cm)

                                                                                                                       20     30    40      50      60
                                                                                          NaanRon 16-2.0 (black)       58     75    90      105 118
                                                                                          NaanRon 16-3.0 (orange) 42          55    66      76      85



                                                                13
New
  Star

  New dripper with Cascade labyrinth designed for 1.0 l/hr.
  Thin-walled drip lateral 17 mm.
  Available in wall thicknesses of 10, 13 and 25 mil.
  The Cascade molded labyrinth vastly improves the dripper's self-cleaning
  characteristics.
  Applications: vegetables, flowers and other crops requiring low discharge
  and tight dripper spacings.

  Excellent germination and establishment of seedlings under light soil                                                                   Dripper flow vs. pressure
  conditions with Star's either 15 or 20 cm dripper spacing.
                                                                                                                                         2.5
                                                                                                                                                                                Blue - Star 10/13
                                                                                                                                                                                Green - Star 25
                                                                                                                                         2.0
  Technical data




                                                                                                                      Flow rate (l/hr)
              Pipe sizes       Dripper          Wall         Dripper      Operation     Quantity                                         1.5
                               spacing       thickness       nominal       pressure     per roll
   Star      OD       ID                                    flow-rate
             mm      mm           m            mm            1.0 bar           bar         m                                             1.0
   10        16.4    15.8      0.15-1.0        0.30            1.00           0.4-1.0    2000
   13        16.5    15.8      0.15-1.0        0.35            1.00           0.4-1.5    2000
                                                                                                                                         0.5
   25        16.9    15.6      0.15-1.0        0.65            1.00           0.4-2.5    1000
  CV = coefficient variation ≤ 0.03
                                                                                                                                         0.00
                                                                                                                                                0.5         1.0         1.5         2.0             2.5
                                                                                                                                                                    Pressure (bar)

  Flow (l/hr) vs pressure (bar)
  Model/Pressure      0.5          1.0      1.5       2.0        2.5
  Star 10 /13         0.67         1.0      1.2
  Star 25             0.64         0.95     1.15      1.30       1.45



  Star 10/13
  Maximum lateral length (m) on flat ground at 10% flow variations
                                      Pressure 1.0 bar
                                    Dripper spacing (cm)
  Slope %            15       20       30     40       50     60         75
        -2          109      135      185    234      125     109       103
        -1           99      122      164    203      241     277       330
         0           88      106      139    168      195     220       254
         1           75       88      109    125      138     149       162
         2           64       72       84     92       98     101       105


  Star 25
  Maximum lateral length (m) on flat ground at 10% flow variations
                                      Pressure 1.0 bar                                          Pressure 1.5 bar                                                      Pressure 2.0 bar
                                    Dripper spacing (cm)                                      Dripper spacing (cm)                                                    Dripper spacing (cm)
  Slope %            15       20       30     40       50     60         75       15     20      30     40     50    60                     75         15      20      30      40    50      60            75
        -2          115      142      194    244      126     112       106      111    136     183    227    270    311                   373        110     134     178     219   259      297          353
        -1          105      128      172    213      252     289       344      104    126     167    205    241    275                   325        104     125     165     202   236      269          316
         0           97      112      146    176      204     229       266       96    114     148    179    207    233                   269         97     116     150     181   209      235          272
         1           80       93      114    131      145     156       170       86    101     126    147    165    180                   200         90     106     133     156   176      194          218
         2           83       76       88     96      102     106       110       77     88     106    120    130    137                   146         83      96     117     134   147      158          172




                                                                                          14
New
  Top
  New 1.0 l/hr cascade labyrinth dripper,
  Multi-seasonal, economical, 16 mm widths.
  The dripper's cascade molded labyrinth design improves self-cleaning
  characteristics.
   Applications: vegetables, flowers and other crops requiring low
  discharge rates and tight dripper spacings.
  Excellent germination and establishment of seedlings under light
  soil conditions achieved by taking advantage of Top's either
  15 or 20 cm dripper spacing.
  Technical data
                              Pipe sizes      Dripper             Wall         Dripper    Operation        Quantity
                                              spacing          thickness       nominal     pressure        per roll
             TopOD        ID                                                  flow-rate
               mm        mm           m                          mm            1.0 bar         bar           m
               15.7      13.9 0.15-1.0                           0.9             1.2         0.5-3.0        500
      CV = coefficient variation ≤ 0.03


   Maximum lateral length (m) on flat ground at 10% flow variations
                                                        Pressure 1.0 bar                                        Pressure 1.5 bar                               Pressure 2.0 bar
                                                    Dripper spacing (cm)                                        Dripper spacing (cm)                           Dripper spacing (cm)
  Slope %                           15       20      30        40        50     60      75          15     20      30    40         50   60     75   15   20     30     40         50   60     75
        -3                          82      102     141       178        79     103     71          79     98     133   165        197   228   273   78   96    128    159        189   217   258
        -2                          77       96     130       162       194     224    269          76     93     125   154        183   210   249   75   92    122    150        177   203   240
        -1                          72       89     118       146       172     197    233          72     88     116   143        168   191   224   72   88    116    141        165   188   220
         0                          66       80     105       127       147     166    192          68     82     107   129        149   168   195   69   83    108    130        151   170   197
         1                          60       71      88       104       116     127    140          63     75      95   112        128   140   158   65   78     99    118        134   149   168
         2                          53       62      74        83        90     95     101          58     69      85    97        108   116   127   62   73     91    106        118   129   143
         3                          48       54      62        67        71     73      76          54     62      75    84         91   96    102   58   68     83     94        104   112   121




  Flow (l/hr) vs pressure (bar)
                                                   Flow rate 1.0 l/hr
   Model/Pressure                    0.5          1.0            1.5            2.0          2.5         3.0
   Top 16                            0.82         1.2            1.40           1.65         1.83        2.00




                           Dripper flow vs. pressure
                     2.5


                     2.0
  Flow rate (l/hr)




                     1.5


                     1.0



                     0.5


                     0.0
                        0.5         1.0           1.5            2.0            2.5          3.0
                                            Pressure (bar)




                                                                                                                15
Drip system applications
A. Soilless culture
In general, irrigation of soilless culture requires frequent irrigation of the
shallow substrate (between 10-20 cm).
There are two conventional methods of cultivation in soilless culture:

Bedding
Drip system for growing vegetables and flowers on beds:
Product selection and design criteria for drip system
• Dripper discharge: 1.0, 1.6, 2.0 l/hr (PC or regular)
• Dripper spacing: 15 - 30 cm (according to plant spacing or when a
  continuous wetted strip is required)
• Lateral diameter: Either 16 or 17 mm
• Number of laterals: 1 per row or 1 per 2 rows for dense cultivation of
  flowers and herbs
• As the number of laterals increase and the dripper spacing decreases,
  a lower discharge dripper is selected to maintain low precipitation rate.


Narrow bed                                                                   Wide bed
                                                                             Either 4 or 6 rows
2 rows                                                                       2 or 3 drip laterals
2 drip laterals                                                              Example: herbs, lettuce, carnation
Example: roses, tomatoes etc.




                                                               16
Rockwool systems and substrate sleeves and bags
Principal methods
1. Button dripper with singles outlet (or 2 outlets for sleeves)
2. Dripper spacing: one dripper per plant
3. CNL is recommended for system that operate more than 4 times a day
4. Integrated dripper line (Naan PC or NaanTIF) can be used to irrigate large
    pots or bags in commercial nursery applications.

Rockwool method




Substrate sleeves




Growing in bags with integrate
dripline




                                                            17
B. Drip system on soil

Dripper selection & spacing
The flow chart should be regarded as a general guide.
Other considerations should be taken into account
such as water requirement, and source capacity.


                                                     Topography & area size/
                                                           geometry


        Small greenhouse                                                                           Slopes and/or long lines
         & flat ground


         Non PC Dripper                                                                                   PC dripper


                                                          Row spacing



                  Row spacing                                                                    High density
                  above 30 cm                                                                      < 30 cm



  One lateral per row               1.0 - 2.0 l/hr                             One lateral per                  1.6, 2.1 l/hr
                                      dripper                                    two rows                         dripper



                                                       Cost consideration


                                Non PC                                                              PC



     Short term                 Long term                    Long term                                      NaanTIF
      low flow                   low flow                wide range of flow                              PC 1.6, 2.1 l/hr



        STAR                       TOP                         NaanTIF




Final consideration:
Ascertain the precipitation rate of the selected drip system.
For values exceeding 10 mm/hr a minimum irrigation dose of 2.0 mm should be taken into account. (20 m3/ha)



                                                                   18
Design considerations and practical advice
1. With intense drip irrigation system (closely spaced laterals and drippers) try to select
   low dripper flow at low pressure, to minimize the precipitation rate.

2. A drainage slope of 1-2% is normal in a greenhouse.
   The drip lateral should be positioned to run from the high point to the low point*.
   The sub-main should be placed at the highest point accordingly.
  (*In direct contradiction to what has became regarded as the traditional method of positioning
  the sub-main lines in greenhouses)




                            Drip lateral on downward slope (-1%)



                             slope -1%




3. Sub mains and ends of lateral dripper lines should be situated to be easily accessible for flushing

             drip lateral
                                                           endline




                                                           string alignment
                   flushing valve or reduced
                   diameter pipe 25 mm



  Drip design table for selected crops

                                        Flowers                                             Vegetables
                             Roses            Carnations             Pepper          Tomato         Lettuce    Cucumber
    Dripper flow            1.0 - 2.0         1.0 , 1.6            1.0 - 2.0         1.0 - 2.0     1.0 - 2.0   1.0 - 2.0
    rate (l/hr)

    Dripper spacing         20 - 30            15 - 20                 30                30              20       40
    (cm)

    Laterals per               1:1                1:2                 1:1                1:2         1:2         1:1
                                                                        or
    row
                                                                      1:2



                                                                     19
Potted plants irrigation
ClickTIF
PC & CNL Button dripper                                                            PC                PC CNL              PC, PC CNL Colour code
Performance and technical data                                                                                           PC+CNL - Light brown housing
• Nominal discharge: 2.0, 3.0, 4.0, 8.0 l/h                                                                              PC - Black housing
• Regulating pressure range: 5 - 40 m                                                                                    2.0 l/hr - Brown cover
• CV less than 4%                                                                                                        3.0 l/hr - Blue cover
• Anti-drainage:                                                                                                         4.0 l/hr - Black cover
   - Opening pressure: 4.0 m                                                                                             8.0 l/hr - Green cover
   - Closing pressure: 2.0 m
Maximum lateral length (m) on flat ground at 10% flow                                           Accesories
variations
 Lateral diameter:         ø 16 -ID-13.6             ø 20 -ID-17.4
Dripper                                Dripper spacing (cm)
               P
discharge l/hr m      30    40    50    75   100     30    40    50    75   100
2.0            15     95   120   143   193   237    140   172   202   268   326
Brown          20    101   127   151   204   250    171   211   247   328   399
               25    114   144   171   231   285    186   230   271   359   436                         2 or 4 outlets with
               30    122   153   182   247   304    206   255   300   398   484                         labyrinth stakes
3.0            15     77    96   114   154   188    126   157   184   244   296
Blue           20     88   110   132   176   217    146   182   213   280   342
               25     97   122   145   195   240    162   200   235   313   380
               30    105   132   157   212   260    176   217   255   340   410
4.0            15     58    68    81   108   132     97   112   131   174   211
                                                                                                        3/5 PVC or PE tube
Black          20     72    84   100   135   167    121   140   165   218   265
                                                                                                        with stabilizer stake
               25     82    95   114   154   191    140   161   189   251   306
               30     88   103   123   167   205    150   172   203   269   328
8.0            15     37    44    52    71    86     63    72    86   113   138
Green          20     45    52    63    85   104     76    88   103   137   166
               25     51    59    70    95   117     85    98   116   155   188
               30     55    64    77   104   128     93   108   127   169   205         stabilizer     drop-guide               labyrinth   labyrinth
Minimum pressure at lateral edge 5.0 m                                                  stake          stake                    stake,      stake,
                                                                                                                                elbow       straight




                                                                                                        Connectors for
                                                                                                        3/5 tube



                                                                                                      Multi outlet installation
                                                                                                      Allow for a minimum of 1.0 l/hr minimum
                                                                                                      flow-rate per single stake.
                                                                                                      For example:
                                                                                                      To irrigate 4 pots with a single dripper specify
                                                                                                      a dripper with a flow rate of 4.0 l/hr.
                                                                                                      To irrigate 2 potted plants with a single dripper:
                                                                                                      specify either a 2, 3 or 4 l/hr dripper.
                                                                                                      N.B.
                                                                                                      On level ground with even 3/5 tube length and
                                                                                                      elevation, flow may be reduced to below the
                                                                                                      critical minimum flow rate of 1 l/hr.
                                                                                                      However, any minor differences in elevation
                                                                                                      of ±5.0 cm can result in a diversification in
                                                                                                      flow.
                                                                                  20
ClikTif button drippper applications

                                          Single outlet with stabilizer                    2-4 outlets with
                                            stake / drop guide stake                       labyrinth stake

 Nominal flow rate l/hr                                        2                          2.0, 3.0, 4.0 or 8.0
 Flow rate per outlet l/hr                                     2                    0.5**, 0.75**, 1.0, 1.5, 2.0
 Dripper spacing                                            Flexible                            Flexible
 CNL*- Non leaking model                                      +                                    +
 Main applications                      Hanging baskets, potted plants, rockwool    Potted plants and hanging baskets
                                          blocks, bags and substrate sleeves

* CNL drippers are required for systems that operate under a pulse irrigation
**Please refer to the supplement on page 20 (N.B).



Hanging pot                                                            Substrate sleeve




                                                 3/5 tube


Single outlet                                    Adaptor 5 mm          Rockwool blocks




                                                               21
Combined drip and micro-sprinkler system
Dual-purpose system allowing optimal solutions for either soil or soilless
culture applllications.
Inverted Micro-sprinklers
Should be applied in
 • Preparation of soil before planting/sowing
 • Primary irrigation during the establishment stage of seedlings or young plants
 • Cooling of young plants during the hot season                                                                  Suspended stand

Modular inverted green swivel giving between 70-200 l/hr flow rate
Conventional spacing is 4 x 4.0 m
Drip system                                                                                                       Fast-n-fast
Drip irrigation should be initiated a few weeks after primary micro-                                              LPD 4/7
sprinkler irrigation, at the end of the establishment stage and when the                                          Colour coded nozzle
root system has sufficiently spread to be within the dripper radius.


                                                                                    Wetted diameter (m) at 2.0 bars
                                                                                                                      Inverted swivel



                                                                                     Nozzle   Nozzle ø   Flow
                                                                                     colour     mm        rate        Height(m)
                                                                                                         (l/hr)    0.6 0      1.80
                                                                                     Grey      1.16       70         5.5        6.5
                                                                                     Green     1.41      105         6.5        8.0
                                                                                     Orange    1.50      120         7.0        8.5
                                                                                     Yellow    1.73      160         7.5        9.0
                                                                                     Blue      1.92      200         8.0        9.0




                                                            22
Sprinklers for nurseries

Selection of sprinklers model
Based on optimal needs of nurseries (for high level of distribution uniformity taking into account windy
conditions).

                       2005                  501-U           502-H         Super 10          5022-U
                       AquaMaster
 Spacing (m)                 3-5               4-6             6-8           8 - 10           8 - 10

 Flow rate (l/hr)          70 - 200         160 - 290       260 - 350      360 - 700        360 - 720

 Recommended               1.5 - 3.0         2.0 - 3.5       2.0 - 3.5     2.5 - 4.0        2.5 - 4.0
 pressure (bar)

 Relative advantage          Low             Effective  Effective  Sealed       Effective
                           pressure         irrigation irrigation mechanism irrigation even
                           and cost        even under even under No external under reduced
                           effective         reduced    reduced moving parts.   pressure
                                             pressure   pressure

                                                                         Flow regulator     Higher
                                                                            optional    precipitation
                                                                                           rate for
                                                                                            shorter
                                                                                          irrigation
                                                                                            cycles.




Sprinkler discharge (l/hr) - comparison                          Sprinkler spacing (m) - comparison
                                                      1200                                                        12

                                                      1000                                                        10

                                                      800                                                         8

                                                      600                                                         6

                                                      400                                                         4

                                                      200                                                         2

                                                      0                                                           0
 5022-U Super 10 502-H 501-U                2005                     5022-U Super 10 502-H         501-U   2005




                                                             23
2005 AquaMaster


• Insect-proof nozzle
• Large droplets
• Operating pressure: 1.5 to 3.0 bar
• Filtration requirement: 80 mesh, 200µ



Flow rates and wetted diameters (m)
  Nozzle                               1.5 bar                2.0 bar               2.5 bar
  colour                            l/hr D (m)             l/hr D (m)            l/hr D (m)
  Grey                              61      8.5             70      9.0            78     8.5
  Green                             91      9.0            105 9.5               117 10.0
  Orange                           104 9.5                 120 9.5               134 10.0
  Black                            139 10.5                160 10.5              179 11.0




                                                                                                                                         1.0 m, 6 mm rod (stand)
  Blue                             173 11.5                200 11.5              224 11.5
Tested at 0.6 m height                                                                                                  1.0 m 5/8 or
                                                                                                                        7/10 tube*



Irrigation uniformity
                                Nozzle
Swivel     Nozzle         Q       ID              Precipitation (mm/h) spacing (m)
           colour        l/hr    mm           3x3             4x4          5x5              6x6         M conn.
Blue       Gray           70     1.14          7.8             4.4         2.8                                       F conn.
           Green         105     1.40         11.7             6.6         4.2                                Plug
Green      Orange        120     1.50         13.3             7.5         4.8              3.3
           Black         160     1.74         17.8            10.0         6.4              4.4
           Blue          200     1.94         22.2            12.5         8.0              5.6
                                                                                                     Comes in 5/8, 7/10 sizes
Tested at 0.6 m height and 2.0 bar pressure
Colour code - Distribution uniformity
    CU = 85-88%
    CU = 89-92%
    CU > 93%


                                                                                                     * For nozzle above 160 l/hr use 7/10 tube


2005 Stand local head loss for 5/8 tube
 Discharge (l/hr) 50 100 150 200 250 300

 Head loss (m)             0.1 0.9        2.1        3.9   6.0       8.5




                                                                                                24
501-U
Turbo hammer low-volume sprinkler
Excellent water distribution with spacing up to 6.0 m.                                                      1/2" M adaptor
Fine water droplets for delicate irrigation of all crops.
Available on IrriStand 50 or 1/2” riser




                                                                                                                                   5.8 mm galvanized rod 1.0 m
                                        Precipitation (mm/hr) spacing (m)
Nozzle           P       Q     D
mm              bar    l/hr    m                 4x6                6x6
1.8*            1.5    138    12.0               5.8                3.8                          PE tube 8 mm




                                                                                                                                                                                               1/2” PVC riser
Green           2.0    160    13.0               6.7                4.4
                2.5    178    13.5               7.4                4.9
                3.0    196    14.0               8.2                5.4




                                                                                                                  Plug
                3.5    212    14.0               8.8                5.9
2.0             2.0     195   14.0               8.1                5.4
Blue            2.5     217   15.0               9.0                6.0
                3.0     236   15.5               9.8                6.5
                3.5     253   15.5               10.5               7.0
                2.0     219   14.0               9.1                6.0                                        F conn.
2.2             2.5     244   15.5               10.2               6.7
Yellow          3.0     267   16.0               11.1               7.4
                3.5     288   16.0               12.0               8.0
* Standard nozzle                                                                          Quick connector
                                                                                           4 mm drill or punch
Colour code - Distribution uniformity                                                      hole
    CU = 85-88%               CU = 89-92%               CU > 93%




 502-H
Turbo hammer medium-volume sprinkler
Excellent water distribution with spacing up to 8.0 m.                                                            1/2" F adaptor
Fine water droplets for delicate irrigation of all crops.
Available on IrriStand 52 or 1/2” riser
                                          Precipitation (mm/hr)
                                               spacing (m)                                                    PVC tube 13 mm
                                                                                                                                                                 5.8 mm galvanized rod 1.2 m
Nozzle           P      Q       D
mm              bar    l/hr     m         6x8                 8x8                                              PE tube 12 mm




                                                                                                                                                                                               1/2” PVC riser
2.5             1.5    226     13.0       4.7                 3.5
Red             2.0    263     15.0       5.5                 4.1
                2.5    292     15.5       6.1                 4.6
                3.0    318     16.5       6.6                 5.0
                3.5    345     17.0       7.2                 5.4

Colour code - Distribution uniformity
                                                                                                  M conn.




   CU = 85-88%       CU = 89-92%      CU > 93%
                                                                                                                Plug




Max. number of sprinklers on PE lateral (C=140)
                                                                Spacing on lateral                          F conn.
                                         ø Lateral ( mm)               (m)
Sprinklers      Nozzle            Q*
                 (mm)            l/hr      O.D      I.D        6        7        8
501-U        Green 1.8            160       25     21.2       14       13       13
                                                                                           Quick connector
                                            32     27.2       21       20       19
                                                                                           8 mm drill or punch hole
             Blue     2.0        195        25     21.2       12       12       11
                                            32     27.2       19       18       17
             Yellow   2.2        219        32     27.2       17       16       15

502-H        Red      2.5        263       32      27.2                   14     14
                                           40      36.8                   24     23
The length calculated with 10% flow variation on flat ground
* p=2.0 bar

                                                                                      25
Super 10
                                                                                                                                                                    road protector
      Super 10 bayonet nozzles
      Ball-driven extra-range 1/2”sprinkler
      Compact sturdy closed and protected ball engine.
      Flow regulator (optional). High water distribution with
      spacing up to 10 m.
      Available on IrriStand 52 or 1/2” riser                                                                                                                                    Super 10
                                                                                                                                                                                 regulated
                                                                                                                       1/2" F adaptor
                                                   Precipitation (mm/hr) spacing (m)
      Nozzle           P       Q      D
      mm              bar     l/hr    m            8x8           9x9        9x10       10x10
      Blue            2.5     360    17.0           5.6           4.4        4.0        3.6
                      3.0     395    17.0           6.2           4.9        4.4        4.0




                                                                                                                                        8 mm galvanized rod 1.2 m
                      3.5     425    16.5           6.7           5.2        4.7        4.3                                                                                     Super 10
                      4.0     455    16.5           7.1          5.64        5.1        4.6
      F.R.          3.0-5.0   335    17.0           5.2          .15.        3.7        3.3                                                                                     standard
                                                                                                                     PVC tube 13 mm
      Yellow          2.5     450    20.0           7.2            6         5.0        4.5
                                                                                                                      PE tube 12 mm
                      3.0     495    20.0           7.7           6.1        5.5        5.0
                      3.5     530    20.0           8.3           6.5        5.9        5.3
                      4.0     570    20.0           9.0           7.0        6.3        5.7
      F.R.          3.0-5.0   450    20.0           7.0           5.6        5.0        4.5
      Green           2.5     550    20.0           8.5           6.8        6.1        5.5



                                                                                                      M conn.
                      3.0     600    20.0           9.4           7.4        6.7        6.0
                      3.5     650    20.0          10.1           8.0        7.2        6.5




                                                                                                                                                                                     1/2” PVC riser
                      4.0     695    20.0          10.9           8.6        7.7        7.0
      F.R.          3.0-5.0   550    20.0           8.6           6.8        6.1        5.5


                                                                                                                    plug
      Red             2.5     670    21.0          10.5           8.3        7.4        6.7
                      3.0     735    21.0          11.5           9.1        8.2        7.4
New                   3.5     790    21.0          12.3           9.8        8.8        7.9
                      4.0     850    21.0          13.3          10.5        9.4        8.5
                                                                                                                F conn.
      F.R.          3.0-5.0   670    21.0          10.5           8.3        7.4        6.7
      F.R. = Flow regulated
      * For local head losses see table at page 27
      Colour code - Distribution uniformity                                                         Quick connector
                                                                                                    8 mm drill or
         CU = 85-88%        CU = 89-92%        CU > 93%
                                                                                                    punch hole


      Max. number of sprinklers on PE lateral* (C=140)
                                                                              Spacing on
                                                          ø lateral ( mm)     lateral (m)
      Sprinkler        Nozzle               Q**
                       (mm)                 l/hr           O.D       I.D        9    10
      Super 10         Blue                 370             40       36.8      20    19
                                                            50       42.6      25    24
                       Yellow               450             40       36.8      16    16
                                                            50       42.6      21    20
                       Green                550             40       36.8      15    14
                                                            50       42.6      18    18
                       Red                  670             40       36.8      12    11
                                                            50       42.6      15    15
                                                            63       58.2      27    25

      *Calculation made for 10% flow variation on flat ground
      ** p=2.5 bar
      When irrigating with flow regulated sprinklers at 4.5 bar
      pressure, further 9 sprinklers can be added to the line.




                                                                                               26
5022-U

      5022-U bayonet nozzles
      Plastic impact sprinkler
      Unique nozzle shape and performance                                                                                    Adaptador + F.R.
                                                                                                                                 (grey)
      High water distribution with spacing up to 10 m
      Flow regulator (optional).
      Available on IrriStand 52 or 1/2” riser                                                               housing
                                                                                                                                                                                               1/2"
                                                                                                                                                                                               F adaptor
      5022-U                                   Precipitation (mm/hr)
      Nozzle          P         Q      D            spacing (m)                                             flow
      mm             bar      m3/hr    m           9x9         9x10     10x10
                                                                                                            regulated
      2.4            2.5       0.36   19.0         4.4          4.0      3.6
      Yellow         3.0       0.39   19.0         4.8          4.3      3.9




                                                                                                                                                                          8 mm galvanized rod 1.2 m
                     3.5       0.43   19.0         5.3          4.8      4.3
                     4.0       0.46   19.0         5.7          5.1      4.6
      F.R          3.0-5.0    0.365   19.0         4.5          4.0      3.6                                                      PVC tube 13 mm
      2.3x1.8        2.5      0.525   22.0         6.5          5.8      5.3                                                      PE tube 12 mm
New   Silver         3.0      0.580   22.0         7.2          6.4      5.8
                     3.5      0.620   22.0         7.7          6.9      6.2
                     4.0      0.670   21.2         8.3          7.4      6.7




                                                                                                                  M conn.
      2.5x1.8        2.5       0.56   21.0         6.9          6.2      5.6
      Purple         3.0       0.62   21.0         7.6          6.9      6.2
                     3.5       0.67   22.0         8.3          7.4      6.7
                     4.0       0.72   22.0         8.9          8.0      7.2




                                                                                                                                plug
      F.R.         3.0-5.0     0.59   21.0         7.3          6.5      5.9
      F.R. = Flow regulated

      Colour code - Distribution uniformity                                                                                 F conn.
         CU = 85-88%       CU = 89-92%      CU > 93%


                                                                                                                                                   Quick connector 8 mm
                                                                                                                                                   drill or punch hole


      Max. number of sprinklers on PE lateral* (C=140)
                                                                                       Spacing on lateral
                                                                      ø Lateral (mm)          (m)
      Sprinkler          Nozzle                          Q**
                         (mm)                            l/hr           O.D      I.D       9        10
      5022-U             Yellow                          360            40      36.8      19        19
                         2.4
                                                                        50      42.6      25        24
                         Silver                          525            40      36.8      15        14
                         2.3x1.8                                        50      42.6      22        21
                         Purple                          560            40      36.8      14        13
                                                                                                                                                         1/2” PVC riser




                         2.5x1.8
                                                                        50      42.6      20        20

      *Calculation made for 10% flow variation on flat ground
      ** p=2.5 bar
      When irrigating with flow regulated sprinklers at 4.5 bar
      pressure, further 9 sprinklers can be added to the line.


      IrriStand 52 local head loss
       Discharge (l/h) 390                   500         610      740     880

       Head loss (m)             1.8         2.5         4.0      5.0     7.0



                                                                                               27
Climate Control of Temperature and Humidity in Greenhouses
Climate control in a greenhouse is based on the principle of the exchange
of energy between the air and the fog moisture supplied by the NaanDan
                                                                                           Fogger
Fogger.
One calorie is the amount of heat necessary to raise the temperature of
1 cm3 of water by 1˚C.
The conversion of water from liquid to vapor absorbs heat from the
surrounding air, at a rate of 590 calories/1 gram of evaporated water
(1 cm3). This process lowers the air temperature.
Efficient installation and operation can reduce the temperature in the                     4/7 tube & stabilizer
greenhouse by between 4 to 6˚C, depending on the environmental
conditions. Efficiency of the cooling system depends on two environmental
factors:
- External temperature
- External humidity
Essential conditions for efficient cooling with the NaanDan Fogger are:
- An efficient ventilation system which continuously introduces external
dry air into the greenhouse to replace the humid air.
- Pulse operation of the fogging system, to minimize foliage wetting.
                                                                                           High pressure LPD
What is the importance of the droplet size created by the NaanDan
Fogger?
With a nozzle distributing 7 l/hr at a pressure level of 4 bars, the average
fog droplet size is 90 microns. These droplets evaporate with minimal                      cross
wetting of the plant leaves or greenhouse floor.




 Greenhouse structure and fogger system instalation guide line
 Roof window                                                               Gable ridge
 for ventilation                                       Gutter                                      Optional higher
                                                                                                   support system for the Fogger

 Side curtain
 with insect-
 protection
 screen
                                                                                                                        Gutter height min. 3.5 m




                                               2.5-3.0 m
                          Min. 3.0 m




                                                                                   6.0 m       2 lateral
                                                                                   7.5 m       3 lateral


                                       Span width


 N.B. Natural ventilation with side curtain & roof window



                                                                28
Spacing design
Standard conditions:
Natural air circulation: roof vents and side curtains are open, with no fans being operated

                    Fogger           Nozzle            Flow rate                   Spacing                Precipitation rate
                 configuration                            (l/hr)   Between laterals         On the line        (mm/hr)
                        T             7.0 x 2              14               3.0                1.5               3.1
                      cross           7.0 x 4              28               3.0                3.0               3.1

 Super Fogger           T             6.5 x 2              13               3.0                1.5               2.9

The foggers should be installed in as high as possible, with minimal height being 3.0 m. The nozzles should be situated
perpendicularly to the main line.
Operating pressure: 4.0 bar at the fogger



                                                                       Super Fogger with integral LPD




How much water is needed to cool a green house
According to our long-term experience, a fog precipitation of 3 to 3.5 mm/hr is suitable in the
majority of cases (3,0 mm/hr = 30 m3/hour/Ha).
Water consumption
(meter cube per hectare per10 hour/day)
 Nozzle                 Model
                                       Net precipitation, l/hr/m2 for various spacing & pulses
 l/hr                configuration
                                            3.0 x 1.5 m.                          3.0 x 3.0 m.
  Fogger
                                     1:5*       1:10       1:15          1:5         1:10        1:15
Blue 7.0 x 2              T          0.62       0,31       0.21
Blue 7.0 x 4            cross                                           0.62         0.31        0.21
 Water
 consumption                         62         31          21           62           31         21
 m3/ha/day
 (10 hour)
  Super Fogger
   6.5 x 2                  T        0.58       0.29       0.19     *On: Off pulse ratio
Water                                 58         29         19      Example: ratio 1:5
consumption                                                         The system will operate only fifth
                                                                    of the time so the actual
m3/ha/day(10 hour)                                                  precipitation will be only 20%, or
                                                                    10% for ratio 1:10




                                                                  29
Cooling
The pulse duration should be as short as possible, between 1 to 3 sec. (Under certain conditions, longer durations can be
considered).
The interval between fogging pulses should be based on the factors of humidity, temperature levels, greenhouse ventilation
and height of the foggers.

Initial guide (pulse of 2.0 sec)
Final tunning is recommended to be done according to local conditions
   Outside relative humidity (%)               Interval (sec.)                             Replenish moisture (l/ha)
                 30                                  15                                             4100
                 40                                  25                                             2500
                 50                                  25                                             2500
                 60                                  30                                             2100
Cooling and humidifying cannot be conducted simultaneously.
Humidification
In the event that the humidity level needs to be increased then the ventilation system must be shut down. The duration
of the fogging process should be as short as possible (1.0 second).
The intervals between fogging pulses will vary according to the minimal relative humidity required.
During the morning, when temperatures rise and humidity decreases, the humidity sensor will cause the fogging system
to operate.
 Determining the interval between fogging pulses
 Humidity             Interval                Duration
 30 - 40%             60 seconds              1 second
 40 - 50%             90 seconds              1 second
 50 - 60%             120 seconds             1 second

Water quality
In order to avoid clogging by carbonates or the accumulation of salt deposits on the leaves, it is recommended to avoid
irrigating with hard or saline water. Rainwater, soft water or osmosis-treated water is the most suitable.




                                                                 30
Pesticide spray system
 Fogger System
 The Fogger climate-control and pest-control system has been developed
 and tested to be operated either independently or in tandem.
 This method is cost effective by its savings in labor and by minimizing
 the amount of pesticides required.
 General
  The Fogger system as a method for pest control is suitable for a variety
  of crops and conditions as a subsititute for conventional spraying systems.
  In densely planted crops, introduction of circulation fans into the
  greenhouses may be beneficial.
• The pest-control system must be isolated from the water supply system.
  Separate tanks and pumps that are not connected directly to the water
  supply source are be used in the pest control system.
• After spraying, pipes must be emptied of all chemical residues.
• Spraying solution concentration must be prepared strictly according to
  the manufacturers' recommendations. A wide range of products can be
  used, including powders.
• It is recommended to spray in the late afternoon or evening.
 The Fogger system has been found to particularly efficient in the
 preventative treatment of diseases and pests.
 The method
 There are two principal spraying methods, both of which are based on
 the T Fogger configuration or the new Super Fogger installed at the
 perpendicularly to the direction of the rows.
 Water discharge is 14.0 l/hr and
 spacing is 1.5 x 3.0 m. (1.5 m on
 the line, 3.0 between the lines)
 Installation height
 In the dual-purpose system - climate
 control and pest control - the
 Foggers should be installed as high
 as possible (minimum 3.0 m above
 ground).
 For targeted spraying systems, the
 Foggers should be installed 2.0 m
 above low crops (such as roses),
 and 1.0 m above the highest
 trellising cable in trellised crops (such
 as tomatoes and cucumbers).




                                                                31
Method A: Spraying small and medium plots
  In small and medium plots (0.1-1.0 ha), an air compressor is used to
  introduce the pesticides into the pipes, and air pressure is used to empty
  the pipes after spraying.
  N.B
• The pipes volume should be as small as possible, and should not be larger
  than the volume of the planned spraying dosage. Accordingly, the plot
  size will be 500 - 1,000 m2.
• Fogger laterals are16 mm class 6,. The manifolds and mainlines are
  class 6 with the smallest possible diameter.
• The spraying control head is as close as possible to the operation valves.
• The valves are electric plastic either 3/4" or 1".
• The air discharge capacity of the T Fogger is 220 l/hr. About 1,500 liters
  of air are required to empty the pipes in an area of 1,000 m2.
  Work stages
  - Prepare the spraying solution according to recommendations
  - Fill the air tank to the planned pressure (the valve to the greenhouse
  should be closed)
  - Open the valve of the spraying tank. The pesticide solution is forced
  into the Foggers.
  - End spraying when all the solution has been used or when pressure
  drops to 2 bar - closing pressure for LPD (about 2 - 3 minutes for
  1,000 m2).
  - Continue applying air pressure for one more minute or until all pesticide
  residues have been flushed out of the pipes. If the air volume is insufficient,
  it may be necessary to refill the tank.
  It is recommended to allow the compressor to cool down for a few
  minutes between operations.




                                 Pressure tank or
                                 fertilizer tank




                                                                  32
Method B: Spraying large areas
 In large greenhouses, where a large number of
 operations may be required, a pump should be used
 Principles                                                     Water tank for cooling

 The spraying solution is injected into the pipes by
 a booster pump, block by block. The system is                                 Non-
                                                                               return
 flushed with clean water after spraying. The control                          valve

 head for this system is less expensive and operation
 is simpler. Conversely, the pump requires to be
                                                                                         Pump Filter
 calibrated and a larger amount of spraying material
 is used.
 Head control structure
 The booster pump that injects the pesticides into        Tank for spraying solution

 the Foggers is connected to two tanks:
 - Spray tank with height level gauge
 - Clean water tank
 Two manual valves, for shutdown and connection, connect the tank to
 the booster pump. A small compressor is connected to the junction, with
 a non-return valve to flush the residual solution and to empty. the pipes
 The spray valves are controlled by 24 VAC switches for manual opening
 and closing.

  Work stages
  - Prepare the total quantity of pesticide required for spraying the whole area. When calculating the required volume, include
  the volume of the pipe leading to the Foggers, adding about 50%.
  Example:
• Pesticide quantity for 2.0 ha: 2,000 liters
• Volume of 50 mm main line: 600 liters
• Total tank volume required: 2,600 liters plus an additional 5% (according to height/location of the outlet in the tank)
  Spray the pesticide by operating the pump. Divide the pesticide dosage for each block into two equal doses. Wait at least
  15 minutes between each application to allow the solution to dry and to prevent runoff. It is possible to continue spraying
  the other blocks before applying the second half of the dosage.
  Sometime the spraying can be in one application. However it’s important to ensure that there’s no run off.
 Calculation of spraying duration per dosage
 It is recommended to calibrate the system to validate the calculation.


                P 60                      T - Time in minutes
       T=                                 P - Pesticide volume in liters
               14N                        N - Number of Foggers in block




 - After spraying, flush the system with as little fresh water as possible. Close the spraying valve and open the valve of the
 fresh water tank.
 It is very important to adhere to the flushing order.
 Flush from the first valve that is closest to the control head, and complete the cycle with the valve situated furthest from
 the control head.
 - Drain the system until it is completely free of water to prepare for the next spraying session. It is recommended to use a
 small compressor.

 Caution: Air currents can easily carry the tiny droplets (50-100 microns) through any tear or hole in the greenhouse covering.
 These droplets may pollute the outside environment, causing possible harm to people, animals, and even to other plants.
 Therefore, to prevent pesticide clouds from escaping to the outside atmosphere, it is essential to ensure that the greenhouse
 is completely sealed while operating the Fogger system. It is recommended to fog in the late afternoon or evening.




                                                                       33
Technical and hydraulics information
LPD         (Leakage Prevention Device)

Main Features                                                                               High pressure
• Modular: Fits NaanDan micro-sprinklers and fogger                                         LPD female
• Minimal pressure loss even with high flow rates
• One-stage opening: LPD is either completely opened or
   completely closed
• Easy to dismantle for cleaning and maintenance

Two types of LPD are available:                                                             Low pressure
• Black: Low pressure LPD for micro-sprinklers                                              LPD female
• Blue: High pressure LPD for Foggers



Pressure loss
      Low pressure LPD                High pressure LPD
    (Inlet pressure 20 m)           (Inlet pressure 40 m)
                                                                  Examples of application:
Flow rate      Pressure          Flow rate        Pressure
   l/hr          loss               l/hr            loss
                  m                                  m
   100              0              60                 0
   120            0.5              80               0.5
   140            0.5              100              1.0
   160            1.0              120              1.0
   180            1.0
   200            1.5
   220            1.5
                                                                       Modular inverted swivel
                                                                       Low pressure LPD 3/8”
Operating pressure
              Low pressure LPD           high pressure LPD
 Opening           ~20 m                     ~35 m
 Closure           ~10 m                     ~20 m




                                                                       2 Fogger on T with
                                                                       high pressure LPD




                                                             34
Guideline for pipe selecting
A guideline for selecting pipe size (mainline and manifolds) based on calculation of flow
rate in a given section. We assume an individual pressure control to each section.


         Manifold PE (Max. flow rate)                              Main line ( Max. flow rate)
          PE             PC        Regular                   P.E class 6                  PVC class 6
 ø      class 4 ø ID  dripline     dripline          ø     ø     ø int.               ø ø int.
        ø mm (mm) m3/hr               m3/hr              (mm) (mm)        m3/hr             (mm) m3/hr
3/4”    20/4   17.8      1.5          1.0       11/4”     32/6    28.2         4.5   11/4”                28.8   5.5
 1”     25/4   21.2      4.0          3.2       11/2”     40/6    35.2         8.0   11/2”                36.2   10.0
11/4”   32/4   27.2      7.5          6.0        2”       50/6    44.0        15.0    2”                  45.2   18.0
11/2”   40/4   36.8     13.0         10.0       21/2”     63/6    55.4        25.0   21/2”                59.2   28.0
 2”     50/4   46.0     20.0         14.0        3”       75/6    66.0        35.0    3”                  70.6   40.0
21/2”   63/4   58.2     25.0         19.0       31/2”     90/6    79.2        45.0   31/2”                84.6   50.0
 3”     75/4   69.2     32.0         24.0


Greenhouse 120 x 83 m


                                                                                     16 mm lateral 40 m




     24 m                24 m                 24 m            Manifold 24 m            24 m

                                                                                                                   Pump
                                                           Main line
                                                                                     16 mm lateral 40 m




                                        120 m




                                                         35
Sere eng
Sere eng
Sere eng
Sere eng

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  • 1. I R R I G A T I O N NaanDan Jain Greenhouse Manual for a greener generation
  • 2. Contents Introduction 3 1. Green House A. Over-head irrigation 4 - Irrigation for bench cultivation 5 - Full coverage irrigation 6-7 - Irrigation for plant propagation systems 8-9 - Irrigation in plastic tunnels 10-11 B. Drip systems 12-15 - Irrigation in a soil-less culture 16-17 - Irrigation in a traditional soil culture 18-19 - Irrigation in potted plants. 20-21 - Combined drip & micro-sprinkler 22 2. Nurseries - Sprinklers irrigation 23-27 4. Climate control 28-30 5. Pesticides spray system 31-33 6. Technical & hydraulics information 34-35 7. Accessories 36-38 2
  • 3. Introduction Cultivation of vegetables and flowers under protected (greenhouse) conditions has emerged as a major alternative to growers in recent years. The greenhouse method ensures a constant, year-round supply of high quality produce for the modern farmer whilst overcoming many of the obstacles imposed by adverse climatic conditions and water and land shortage. Greenhouse cultivation allows farmers to control most of the production parameters, optimizing land use and yield distribution during the growing season. The many advantages of greenhouse cultivation offers, constitute an incentive for farmers all over the world to invest in greenhouse projects. Irrigation and fertilization are the most important production factors in modern greenhouses, where production is based on soilless medium, as well as in natural soil. Growing on soilless culture (substrates) provides the advantage of continuous control over water and nutrient quantities applied and the ability to flush growing media within the water cycle. NaanDan Jain Irrigation possess decades of experience in development and manufacturing of a wide range of irrigation technologies for all types of crops under diverse growing methods. The accelerated development in greenhouse technologies has led the company to develop a special product line for greenhouse irrigation, climate-control (including humidity and temperature regulation), and for the application of chemicals by spraying. The material in this manual is based on the experience and technological knowledge that has been accumulated by NaanDan over the years. The material here in can be used in the design and establishment of irrigation, climate control and other systems in greenhouses, nurseries and net- houses. This manual is intended for dealers, designers and irrigation consultants and covers a wide range of applications and technologies for greenhouses and nurseries, focusing on user-friendly applications. NaanDan Jain offers an extensive range of irrigation technologies, only part of which is presented here. Please contact your local representative or NaanDan Jain's technical department for further information. 3
  • 4. There are four alternative irrigation modes for greenhouses, each targets a specific application - Irrigation for bench cultivation - Total coverage irrigation in multi-span greenhouses. - Plant propagation systems - Irrigation in plastic tunnels. 4
  • 5. Bench irrigation Modular micro-sprinklers and sprayers The selection chart is designed to quantify the functions of bench width, flow-rate, installation height, effective watering percentage, and the coefficient uniformity (CU) percentage. Calculations in the chart are based on 1.0 m sprinkler spacing along the pipe. The sprinkler selection chart represents an attempt to simplify a complicated decision making process while at the same time presenting alternatives. The 1.0 m sprinkler spacing, on which the chart is based, has been found to achieve optimum results by balancing cost, CU, and the optimal percentage of water falling within the design area. In our calculations, precedence has been given to the CU. Recent advances in specialized greenhouse irrigation products and The side by side layout using the computer modeling have contributed to creating an optimized sprinkler anti-mist device achieved maximal layout specifically designed for greenhouse application. uniformity at specific wetted strip. By creating a highly uniform irrigated strip, benches and bays can now be irrigated in a single line while controlling the proportion of water falling onto the bench, to a highly uniform distribution rate. Precipitation rates can be preset either high or low, dependant on the specific requirements of the grower. Modular sprinkler selection Chart Nozzle Colour Bench width (m) + Anti-mist Green - 40 l/hr 1.0 1.5 1.8 2.5 2.5 3.0 3.5 4.0 4.0 4.5 5.0 5.5 6.0 6.5 Yellow flat Black round Green inverted rotor Hight Precipitation Orange - 70 l/hr Yellow - 90 l/hr above rate Blue - 120 l/hr crop cm Low/High precipitation 27.2 30.0 29.2 25.7 15.1 14.0 60 rate 22.0 28.0 27.2 24.0 11.7 18.4 12.3 11.7 11.6 13.9 13.6 120 Low (mm/hr) 10.0 10.2 9.9 11.6 10.9 11.1 13.4 13.5 12.7 180 52.2 43.8 42.5 24.4 19.1 17.8 60 40.0 21.6 21.9 21.8 20.1 19.2 19.4 18.5 18.4 120 High 20.0 20.4 20.5 20.2 17.8 17.8 17.2 17.2 17.0 180 Percentage of 68% 64% 75% 92% 86% 90% 60 water in bench 55% 60% 70% 86% 88% 92% 70% 75% 83% 85% 91% 120 Low % 63% 77% 87% 66% 70% 79% 82% 90% 92% 180 58% 73% 85% 87% 85% 89% 60 60% 60% 73% 85% 67% 72% 81% 85% 92% 120 High 56% 68% 80% 90% 67% 74% 79% 86% 92% 180 Coefficient of 75 94 94 86 93 91 60 uniformiity 96 96 94 85 93 88 95 95 93 94 91 120 Low (CU%) 94 93 88 93 93 93 96 94 89 180 95 95 93 89 93 92 60 96 91 91 89 95 95 95 95 93 120 High 93 90 89 88 94 94 94 93 92 180 (Based on a 1.0 m sprinkler spacing) Choosing your sprinkler: 1. Determine the width of the area that you want to irrigate. In most cases the width will determine the sprinkler type 2. Decide if you want to apply water at a high or low application rate. 3. Determine the height at which you want to hang the sprinkler, whilst ascertaining the desired precipitation of water to fall on the bench and the width of the band to be irrigated. 4. The above three choices will determine the appropriate nozzle and anti-mist color. In some cases, a particular factor, such as the percentage of water in the bench, may determine the other variables such as application rate and sprinkler height. 5
  • 6. Total coverage irrigation system Suitable for irrigation of an entire block where crops are grown in a single stage, on-soil, dense plant configuration. New Green Spin Recommended working pressure: 2.0 - 3.0 bar Installation height above crop level: 1.8 m Minimum height: 1.2 m Filtration: 35 - 70 l/hr nozzle - 120 mesh, 130µ 105 - 200 l/hr nozzle - 80 mesh, 100µ Flow rates and wetted diameters Nozzle Flow rate Wetted colour (l/hr) diameter* at 2.0 bar (m) Brown 43 6.5 Grey 70 7.0 Green 105 7.5 Orange 120 7.5 Black 160 8.5 Blue 200 9.0 * Tested at 1.8 m above ground GreenSpin performance table 2.0 bar and 1.8 m height Precipitation rates (mm/hr) and uniformity (CU%) at various spacings Distance between laterals (m) 3.0 4.0 5.0 Distance between heads (m) 1.0 1.5 2.0 2.5 3.0 1.0 1.5 2.0 2.5 3.0 1.0 1.5 2.0 2.5 3.0 Nozzle color Brown 43 l/hr 14.4 9.6 7.2 5.8 4.8 Grey 70 l/hr 23.4 15.6 11.7 9.4 7.8 17.6 11.7 8.8 7.0 5.9 Green 105 l/hr 35.0 23.3 17.5 14.0 11.7 26.3 17.5 13.1 10.5 8.8 21.0 14.0 10.5 8.4 7.0 Orange 120 l/hr 40.0 26.7 20.0 16.0 13.3 30.0 20.0 15.0 12.0 10.0 24.0 16.0 12.0 9.6 8.0 Black 160 l/hr 53.4 35.6 26.7 21.4 17.8 40.1 26.7 20.0 16.0 13.4 32.0 21.4 16.0 12.8 10.7 Blue 200 l/hr 66.6 44.4 33.3 26.6 22.2 50.0 33.3 25.0 20.0 16.7 40.0 26.6 20.0 16.0 13.3 Colour code - Distribution uniformity CU = 85-89% - fair CU = 90-92% - good CU > 93% - excellent 6
  • 7. Extra-wide spacing Utilizing a Modular Inverted sprinkler •Low precipitation rate irrigation •Suitable for greenhouse conditions where large areas are irrigated simultaneously and low precipitation is required. •Spacing up to 6.0 m •Recommended working pressure: 2.0-3.0 bar •Filtration requirements: 80 mesh, 200 µ Modular Group Extra-spacing Modular sprinkler Green swivel at 2.0 bar pressure & 1.8 m height Precipitation rates (mm/hr) and uniformity (CU%) at various spacings (m) Distance between laterals (m) 3.0 4.0 5.0 6.0 Distance between heads (m) 3.0 3.5 4.0 5.0 6.0 3.0 3.5 4.0 5.0 6.0 3.0 3.5 4.0 5.0 6.0 3.0 3.5 4.0 5.0 6.0 Nozzle colour Green 105 l/hr 11.7 9.9 8.7 7.0 8.7 7.4 6.5 5.3 6.9 5.9 5.2 4.2 Orange 120 l/hr 13.3 11.4 10.0 8.0 10.0 8.6 7.5 6.0 8.0 6.9 6.0 4.8 Black 160 l/hr 17.8 15.2 13.3 10.7 8.9 13.3 11.4 10.0 8.0 6.7 10.7 9.1 8.0 6.4 5.3 8.9 7.6 6.7 5.3 4.4 Blue 200 l/hr 22.2 19.0 16.7 13.3 11.1 16.7 14.3 12.5 10.0 8.3 13.3 11.4 10.0 8.0 6.7 11.1 9.5 8.3 6.7 5.6 Colour code - Distribution uniformity CU = 85-89% - fair CU = 90-92% - good CU > 93% - excellent 7
  • 8. Propagation systems There are two product ranges for propagating seeds and cuttings: Green Mist The double-purpose system for humidity control and irrigation of plant propagation benches. Its optimal droplet size prevents drift. Fogger (Cross model) 4/7 tube Where extra fine droplet size (90 µ) and wider spacing are required. & stabilizer Range of flow rates for different precipitation rates. butterfly Fogger System LPD (high pressure) Recommended pressure: 4.0 bar Minimum installation height: 1.0 m Max. spacing between units on lateral: 1.2 m Max. spacing between lateral: 1.2 m 4 Foggers Max. distance of lateral from bench edge: 0.2 m installed Multiple flow rates: 7.0 (standard), 14, 21 and 28 l/hr on a cross Filteration requirements: 120 mesh,130 µ manifold Fogger Flow rate Colour Pressure Flow rate (bar) (l/hr) Blue 4.0 7.0 x 4 Orange 4.0 14.0 x 4 1.2 m Red 4.0 21.0 x 4 Black 4.0 28.0 x 4 m 1.2 8
  • 9. Green Mist double purpose emitter Technical data: Operating pressure: 2 - 4 bar Wetted diameter: 1.2 m Filtration requirements: 120 mesh,130 µ Installation instructions: Height of units above bench: 1.0 - 1.2 m Maximum spacing between units on lateral: 1.0 m Maximum spacing between laterals: 1.0 m Maximum distance of lateral from bench edge: 0.2 m m . 1.0 Max. 1.0 m Max Flow vs. pressure Pressure (bar) 2.0 2.5 3.0 3.5 4.0 Flow (l/hr) 32 35 38 41 44 Min. 1.0 m Pipe size table Lateral length vs. spacing & pipe diameter Unit PVC pipe* PE class 4 spacing ø 16 ø 20 ø 25 ø 16 ø 20 ø 25 (m) ID 13.6 ID 17.4 ID 23.5 ID 13.2 ID 17.0 ID 21.2 0.7 20 30 51 19 29 43 0.8 22 33 56 20 32 46 1.0 25 38 66 23 37 54 * A wall thickness of at least 2.0 mm is recommended to enable proper thread. With rubber gromet installation a minimall class 6 pipe is recommended. Light penetration & alga - Select the right material & dark color to avoid alga development. Schematic layout of PVC installation Pulse operation and water consumption The quantity of water required for propagation can vary according to many factors such as: • Plant varieties • Stage of development • Temperature • Humidity • Substrate material used The table can be used as a guideline for recommended nett precipitation rates for various pulse ratios. Pulse duration of 4.0-6.0 seconds is commonly used. Precipitation rate l/hr/m2 for various spacing & pulses Nozzle Pressure Flow rate 0.8 x 0.8 m 1.0 x 1.0 m 1.2 x 1.2 m bar l/hr 1:10** 1:15 1:20 1:10 1:15 1:20 1:10 1:15 1:20 Fogger Cross Blue* 7.0 4.0 28.0 2.8 1.9 1.4 1.9 1.3 1.0 Orange 4.0 56.0 5.6 3.7 2.8 3.9 2.6 1.9 14.0 Green Mist 3.0 38.0 5.9 4.0 3.0 3.8 2.5 1.9 * Standard nozzle ** On: Off pulse ratio 9
  • 10. Tunnels Selecting micro-sprinklers and planning their spacing A number of factors determine selection of the right solution: • Tunnel width • Required precipitation rate • Uniformity level • Watering efficiency (percentage of water in tunnel) • Installation height Performance table for Inverted Modular sprinkler: An optimal solution can be provided for every tunnel width, allowing maximum water pattern uniformity and highly efficient utilization of water resources by combining factors of sprinkler spacing and installation height Amalgamating the features of nozzle & Anti-mist (A.M) in this application will ensures highly accurate irrigation. Tunnel Modular Inverted Sprinkler Height Lateral spacing Flow rate Precipitation CU Effective width (m) Swivel Nozzle Anti-mist spacing (cm) (cm) (m) (l/hr) (mm/hr) (%) watering (%) 3m small black green green 100 120 single 40 12.0 91 90 4m inverted green green green 100 120 single 40 8.0 93 80 5m inverted green green green 50 180 single 40 14.6 95 91 6m inverted green blue blue 100 120 single 120 19.0 93 95 7m small black yellow orange 100 180 3.6 70 19.0 91 95 8m small black blue yellow 100 180 4.5 90 20.4 96 91 9m small black blue blue 100 180 4.7 120 24.0 88 90 10 m inverted green green green 100 180 5.2 40 7.4 93 92 11 m inverted green orange orange 100 180 6.0 70 11.5 93 90 12 m inverted green blue blue 100 180 6.5 120 18.0 92 90 High precipitation rates Allow irrigation over a shorter time scale and causes reduced humidity, causing plants to stay dry longer. Dry walls Achieved using NaanDan's unique combination of nozzle and anti-mist, provides an ideal solution to this traditional greenhouse irrigation problem. 10
  • 11. Tunnels Guideline The first & last sprinklers on any line should be positioned as close as possible to the end of the line or about 1.0 m from the tunnel edge. Example 1. Inverted rotor for tunnels up to 6.0 m wide 1.0 m 1.0 m 1.0 m 1.0 m 6m 1.8m 6m Xm 2. Inverted sprinkler for tunnels, 7.0 to 12.0 m wide 1.0 m 1.0 m 1.0 m 1.0 m 4.5 m 1.75 m 8m 1.8 m 1.75 m 8m Xm 3. 2.0 m of blind irrigation pipe should be retained after the last sprinkler on the line to allow any servicing. elbow coupling tightening string 2.0 m extension 11
  • 12. Drip irrigation A wide range of integral drip laterals and button drippers Integral dripper selection NaanPC NaanTIF NaanRON Top Star Diameter (nominal) 16 16 16 16 17 0.30,0.35,0.65 Wall thickness (mm) 1.0 0.9, 1.0, 1.15 0.9 0.9 10, 13, 25 mil Minimal dripper spacing 20 20 15 15 15 (cm) Main application The solution A durable, long- Economical New 1.0 l/hr A thin-walled for longer lasting product for universal cascade cascade laterals under for a universal applications. labyrinth labyrinth close dripper variety of dripper dripper, spacings or applications. allowing low- difficult flow and dense topographical dripper conditions. spacings. NaanPC 16 mm Lateral head losses (m) in relation to length (m) & dripper spacing (cm) NaanPC 16 / 1.6 (black) Leteral length Dripper spacing (cm) m 15 20 30 40 50 60 High-tech pressure compensating dripline 20 0.6 0.2 0.1 0.0 0.0 0.0 Pressure regulating range: 0.5 bar to 4.0 bar 40 4.5 2.0 0.7 0.3 0.2 0.1 Recommended working pressure: 1.0 to 3.5 bar 60 15.2 6.8 2.3 1.1 0.7 0.4 80 16.3 5.4 2.5 1.5 0.9 100 10.6 5.0 3.0 1.8 120 18.2 8.5 5.1 3.1 Resilient diaphragma 140 13.5 8.0 4.9 160 11.9 7.3 180 16.9 10.3 200 14.2 NaanPC 16 / 2.1 (blue) Leteral length Dripper spacing (cm) m 15 20 30 40 50 60 20 1.0 0.4 0.1 0.1 0.0 0.0 40 7.8 3.5 1.2 0.6 0.3 0.2 60 26.7 11.8 4.0 1.9 1.1 0.7 80 28.2 9.3 4.4 2.5 1.6 100 18.2 8.5 4.8 3.1 120 14.7 8.3 5.4 140 23.3 13.1 8.4 160 19.6 12.4 180 17.8 12
  • 13. NaanTIF 16 mm Multi-seasonal, extra-durable dripline Flow (l/hr) vs pressure (bar)* Pressure Flow rate (l/hr) Available at three models: 0.9, 1.0, 1.15 mm wall thickness bar 16 - 1.0 16 - 2.0 16 - 3.0 Recommended working pressure: 1.0 to 3.0 bar Recommended filtration: 16/1 - 150 mesh, 100 micron 0.5 0.90 1.50 2.00 16/2, 16/3 - 120 mesh, 130 micron 1.0 1.40 2.20 3.00 1.5 1.80 2.70 3.70 2.0 2.00 3.20 4.40 2.5 2.30 3.60 4.90 3.0 2.50 4.00 5.40 a 0.408 0.636 0.873 x 0.5350 0.5391 0.5362 * For 16 mm w.t. 0.9,1.0 mm Maximum lateral length (m) on flat ground at 10% flow variations Dripper spacing (cm) 20 30 40 50 60 75 100 NaanTIF 16-1 69 90 109 126 142 164 198 NaanTIF 16-2 52 67 81 94 106 122 147 NaanTIF 16-3 42 55 66 77 86 100 120 NaanRON 16 mm Economical multi-seasonal dripline Flow (l/hr) vs pressure (bar) Recommended working pressure: 0.5 a 3.0 bar Flow rate (l/hr) Filtration requirements: 120 mesh Pressure NaanRon 16 bar 2.0 3.0 0.5 1.22 2.17 1.0 1.82 3.15 1.5 2.26 3.88 2.0 2.63 4.50 2.5 2.95 5.04 3.0 3.20 5.54 a 0.5585 0.941 x 0.513 0.522 a = Dripper flow constant, x = Dripper flow exponent Maximum lateral length (m) on flat ground at 10% flow variations Dripper spacing (cm) 20 30 40 50 60 NaanRon 16-2.0 (black) 58 75 90 105 118 NaanRon 16-3.0 (orange) 42 55 66 76 85 13
  • 14. New Star New dripper with Cascade labyrinth designed for 1.0 l/hr. Thin-walled drip lateral 17 mm. Available in wall thicknesses of 10, 13 and 25 mil. The Cascade molded labyrinth vastly improves the dripper's self-cleaning characteristics. Applications: vegetables, flowers and other crops requiring low discharge and tight dripper spacings. Excellent germination and establishment of seedlings under light soil Dripper flow vs. pressure conditions with Star's either 15 or 20 cm dripper spacing. 2.5 Blue - Star 10/13 Green - Star 25 2.0 Technical data Flow rate (l/hr) Pipe sizes Dripper Wall Dripper Operation Quantity 1.5 spacing thickness nominal pressure per roll Star OD ID flow-rate mm mm m mm 1.0 bar bar m 1.0 10 16.4 15.8 0.15-1.0 0.30 1.00 0.4-1.0 2000 13 16.5 15.8 0.15-1.0 0.35 1.00 0.4-1.5 2000 0.5 25 16.9 15.6 0.15-1.0 0.65 1.00 0.4-2.5 1000 CV = coefficient variation ≤ 0.03 0.00 0.5 1.0 1.5 2.0 2.5 Pressure (bar) Flow (l/hr) vs pressure (bar) Model/Pressure 0.5 1.0 1.5 2.0 2.5 Star 10 /13 0.67 1.0 1.2 Star 25 0.64 0.95 1.15 1.30 1.45 Star 10/13 Maximum lateral length (m) on flat ground at 10% flow variations Pressure 1.0 bar Dripper spacing (cm) Slope % 15 20 30 40 50 60 75 -2 109 135 185 234 125 109 103 -1 99 122 164 203 241 277 330 0 88 106 139 168 195 220 254 1 75 88 109 125 138 149 162 2 64 72 84 92 98 101 105 Star 25 Maximum lateral length (m) on flat ground at 10% flow variations Pressure 1.0 bar Pressure 1.5 bar Pressure 2.0 bar Dripper spacing (cm) Dripper spacing (cm) Dripper spacing (cm) Slope % 15 20 30 40 50 60 75 15 20 30 40 50 60 75 15 20 30 40 50 60 75 -2 115 142 194 244 126 112 106 111 136 183 227 270 311 373 110 134 178 219 259 297 353 -1 105 128 172 213 252 289 344 104 126 167 205 241 275 325 104 125 165 202 236 269 316 0 97 112 146 176 204 229 266 96 114 148 179 207 233 269 97 116 150 181 209 235 272 1 80 93 114 131 145 156 170 86 101 126 147 165 180 200 90 106 133 156 176 194 218 2 83 76 88 96 102 106 110 77 88 106 120 130 137 146 83 96 117 134 147 158 172 14
  • 15. New Top New 1.0 l/hr cascade labyrinth dripper, Multi-seasonal, economical, 16 mm widths. The dripper's cascade molded labyrinth design improves self-cleaning characteristics. Applications: vegetables, flowers and other crops requiring low discharge rates and tight dripper spacings. Excellent germination and establishment of seedlings under light soil conditions achieved by taking advantage of Top's either 15 or 20 cm dripper spacing. Technical data Pipe sizes Dripper Wall Dripper Operation Quantity spacing thickness nominal pressure per roll TopOD ID flow-rate mm mm m mm 1.0 bar bar m 15.7 13.9 0.15-1.0 0.9 1.2 0.5-3.0 500 CV = coefficient variation ≤ 0.03 Maximum lateral length (m) on flat ground at 10% flow variations Pressure 1.0 bar Pressure 1.5 bar Pressure 2.0 bar Dripper spacing (cm) Dripper spacing (cm) Dripper spacing (cm) Slope % 15 20 30 40 50 60 75 15 20 30 40 50 60 75 15 20 30 40 50 60 75 -3 82 102 141 178 79 103 71 79 98 133 165 197 228 273 78 96 128 159 189 217 258 -2 77 96 130 162 194 224 269 76 93 125 154 183 210 249 75 92 122 150 177 203 240 -1 72 89 118 146 172 197 233 72 88 116 143 168 191 224 72 88 116 141 165 188 220 0 66 80 105 127 147 166 192 68 82 107 129 149 168 195 69 83 108 130 151 170 197 1 60 71 88 104 116 127 140 63 75 95 112 128 140 158 65 78 99 118 134 149 168 2 53 62 74 83 90 95 101 58 69 85 97 108 116 127 62 73 91 106 118 129 143 3 48 54 62 67 71 73 76 54 62 75 84 91 96 102 58 68 83 94 104 112 121 Flow (l/hr) vs pressure (bar) Flow rate 1.0 l/hr Model/Pressure 0.5 1.0 1.5 2.0 2.5 3.0 Top 16 0.82 1.2 1.40 1.65 1.83 2.00 Dripper flow vs. pressure 2.5 2.0 Flow rate (l/hr) 1.5 1.0 0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Pressure (bar) 15
  • 16. Drip system applications A. Soilless culture In general, irrigation of soilless culture requires frequent irrigation of the shallow substrate (between 10-20 cm). There are two conventional methods of cultivation in soilless culture: Bedding Drip system for growing vegetables and flowers on beds: Product selection and design criteria for drip system • Dripper discharge: 1.0, 1.6, 2.0 l/hr (PC or regular) • Dripper spacing: 15 - 30 cm (according to plant spacing or when a continuous wetted strip is required) • Lateral diameter: Either 16 or 17 mm • Number of laterals: 1 per row or 1 per 2 rows for dense cultivation of flowers and herbs • As the number of laterals increase and the dripper spacing decreases, a lower discharge dripper is selected to maintain low precipitation rate. Narrow bed Wide bed Either 4 or 6 rows 2 rows 2 or 3 drip laterals 2 drip laterals Example: herbs, lettuce, carnation Example: roses, tomatoes etc. 16
  • 17. Rockwool systems and substrate sleeves and bags Principal methods 1. Button dripper with singles outlet (or 2 outlets for sleeves) 2. Dripper spacing: one dripper per plant 3. CNL is recommended for system that operate more than 4 times a day 4. Integrated dripper line (Naan PC or NaanTIF) can be used to irrigate large pots or bags in commercial nursery applications. Rockwool method Substrate sleeves Growing in bags with integrate dripline 17
  • 18. B. Drip system on soil Dripper selection & spacing The flow chart should be regarded as a general guide. Other considerations should be taken into account such as water requirement, and source capacity. Topography & area size/ geometry Small greenhouse Slopes and/or long lines & flat ground Non PC Dripper PC dripper Row spacing Row spacing High density above 30 cm < 30 cm One lateral per row 1.0 - 2.0 l/hr One lateral per 1.6, 2.1 l/hr dripper two rows dripper Cost consideration Non PC PC Short term Long term Long term NaanTIF low flow low flow wide range of flow PC 1.6, 2.1 l/hr STAR TOP NaanTIF Final consideration: Ascertain the precipitation rate of the selected drip system. For values exceeding 10 mm/hr a minimum irrigation dose of 2.0 mm should be taken into account. (20 m3/ha) 18
  • 19. Design considerations and practical advice 1. With intense drip irrigation system (closely spaced laterals and drippers) try to select low dripper flow at low pressure, to minimize the precipitation rate. 2. A drainage slope of 1-2% is normal in a greenhouse. The drip lateral should be positioned to run from the high point to the low point*. The sub-main should be placed at the highest point accordingly. (*In direct contradiction to what has became regarded as the traditional method of positioning the sub-main lines in greenhouses) Drip lateral on downward slope (-1%) slope -1% 3. Sub mains and ends of lateral dripper lines should be situated to be easily accessible for flushing drip lateral endline string alignment flushing valve or reduced diameter pipe 25 mm Drip design table for selected crops Flowers Vegetables Roses Carnations Pepper Tomato Lettuce Cucumber Dripper flow 1.0 - 2.0 1.0 , 1.6 1.0 - 2.0 1.0 - 2.0 1.0 - 2.0 1.0 - 2.0 rate (l/hr) Dripper spacing 20 - 30 15 - 20 30 30 20 40 (cm) Laterals per 1:1 1:2 1:1 1:2 1:2 1:1 or row 1:2 19
  • 20. Potted plants irrigation ClickTIF PC & CNL Button dripper PC PC CNL PC, PC CNL Colour code Performance and technical data PC+CNL - Light brown housing • Nominal discharge: 2.0, 3.0, 4.0, 8.0 l/h PC - Black housing • Regulating pressure range: 5 - 40 m 2.0 l/hr - Brown cover • CV less than 4% 3.0 l/hr - Blue cover • Anti-drainage: 4.0 l/hr - Black cover - Opening pressure: 4.0 m 8.0 l/hr - Green cover - Closing pressure: 2.0 m Maximum lateral length (m) on flat ground at 10% flow Accesories variations Lateral diameter: ø 16 -ID-13.6 ø 20 -ID-17.4 Dripper Dripper spacing (cm) P discharge l/hr m 30 40 50 75 100 30 40 50 75 100 2.0 15 95 120 143 193 237 140 172 202 268 326 Brown 20 101 127 151 204 250 171 211 247 328 399 25 114 144 171 231 285 186 230 271 359 436 2 or 4 outlets with 30 122 153 182 247 304 206 255 300 398 484 labyrinth stakes 3.0 15 77 96 114 154 188 126 157 184 244 296 Blue 20 88 110 132 176 217 146 182 213 280 342 25 97 122 145 195 240 162 200 235 313 380 30 105 132 157 212 260 176 217 255 340 410 4.0 15 58 68 81 108 132 97 112 131 174 211 3/5 PVC or PE tube Black 20 72 84 100 135 167 121 140 165 218 265 with stabilizer stake 25 82 95 114 154 191 140 161 189 251 306 30 88 103 123 167 205 150 172 203 269 328 8.0 15 37 44 52 71 86 63 72 86 113 138 Green 20 45 52 63 85 104 76 88 103 137 166 25 51 59 70 95 117 85 98 116 155 188 30 55 64 77 104 128 93 108 127 169 205 stabilizer drop-guide labyrinth labyrinth Minimum pressure at lateral edge 5.0 m stake stake stake, stake, elbow straight Connectors for 3/5 tube Multi outlet installation Allow for a minimum of 1.0 l/hr minimum flow-rate per single stake. For example: To irrigate 4 pots with a single dripper specify a dripper with a flow rate of 4.0 l/hr. To irrigate 2 potted plants with a single dripper: specify either a 2, 3 or 4 l/hr dripper. N.B. On level ground with even 3/5 tube length and elevation, flow may be reduced to below the critical minimum flow rate of 1 l/hr. However, any minor differences in elevation of ±5.0 cm can result in a diversification in flow. 20
  • 21. ClikTif button drippper applications Single outlet with stabilizer 2-4 outlets with stake / drop guide stake labyrinth stake Nominal flow rate l/hr 2 2.0, 3.0, 4.0 or 8.0 Flow rate per outlet l/hr 2 0.5**, 0.75**, 1.0, 1.5, 2.0 Dripper spacing Flexible Flexible CNL*- Non leaking model + + Main applications Hanging baskets, potted plants, rockwool Potted plants and hanging baskets blocks, bags and substrate sleeves * CNL drippers are required for systems that operate under a pulse irrigation **Please refer to the supplement on page 20 (N.B). Hanging pot Substrate sleeve 3/5 tube Single outlet Adaptor 5 mm Rockwool blocks 21
  • 22. Combined drip and micro-sprinkler system Dual-purpose system allowing optimal solutions for either soil or soilless culture applllications. Inverted Micro-sprinklers Should be applied in • Preparation of soil before planting/sowing • Primary irrigation during the establishment stage of seedlings or young plants • Cooling of young plants during the hot season Suspended stand Modular inverted green swivel giving between 70-200 l/hr flow rate Conventional spacing is 4 x 4.0 m Drip system Fast-n-fast Drip irrigation should be initiated a few weeks after primary micro- LPD 4/7 sprinkler irrigation, at the end of the establishment stage and when the Colour coded nozzle root system has sufficiently spread to be within the dripper radius. Wetted diameter (m) at 2.0 bars Inverted swivel Nozzle Nozzle ø Flow colour mm rate Height(m) (l/hr) 0.6 0 1.80 Grey 1.16 70 5.5 6.5 Green 1.41 105 6.5 8.0 Orange 1.50 120 7.0 8.5 Yellow 1.73 160 7.5 9.0 Blue 1.92 200 8.0 9.0 22
  • 23. Sprinklers for nurseries Selection of sprinklers model Based on optimal needs of nurseries (for high level of distribution uniformity taking into account windy conditions). 2005 501-U 502-H Super 10 5022-U AquaMaster Spacing (m) 3-5 4-6 6-8 8 - 10 8 - 10 Flow rate (l/hr) 70 - 200 160 - 290 260 - 350 360 - 700 360 - 720 Recommended 1.5 - 3.0 2.0 - 3.5 2.0 - 3.5 2.5 - 4.0 2.5 - 4.0 pressure (bar) Relative advantage Low Effective Effective Sealed Effective pressure irrigation irrigation mechanism irrigation even and cost even under even under No external under reduced effective reduced reduced moving parts. pressure pressure pressure Flow regulator Higher optional precipitation rate for shorter irrigation cycles. Sprinkler discharge (l/hr) - comparison Sprinkler spacing (m) - comparison 1200 12 1000 10 800 8 600 6 400 4 200 2 0 0 5022-U Super 10 502-H 501-U 2005 5022-U Super 10 502-H 501-U 2005 23
  • 24. 2005 AquaMaster • Insect-proof nozzle • Large droplets • Operating pressure: 1.5 to 3.0 bar • Filtration requirement: 80 mesh, 200µ Flow rates and wetted diameters (m) Nozzle 1.5 bar 2.0 bar 2.5 bar colour l/hr D (m) l/hr D (m) l/hr D (m) Grey 61 8.5 70 9.0 78 8.5 Green 91 9.0 105 9.5 117 10.0 Orange 104 9.5 120 9.5 134 10.0 Black 139 10.5 160 10.5 179 11.0 1.0 m, 6 mm rod (stand) Blue 173 11.5 200 11.5 224 11.5 Tested at 0.6 m height 1.0 m 5/8 or 7/10 tube* Irrigation uniformity Nozzle Swivel Nozzle Q ID Precipitation (mm/h) spacing (m) colour l/hr mm 3x3 4x4 5x5 6x6 M conn. Blue Gray 70 1.14 7.8 4.4 2.8 F conn. Green 105 1.40 11.7 6.6 4.2 Plug Green Orange 120 1.50 13.3 7.5 4.8 3.3 Black 160 1.74 17.8 10.0 6.4 4.4 Blue 200 1.94 22.2 12.5 8.0 5.6 Comes in 5/8, 7/10 sizes Tested at 0.6 m height and 2.0 bar pressure Colour code - Distribution uniformity CU = 85-88% CU = 89-92% CU > 93% * For nozzle above 160 l/hr use 7/10 tube 2005 Stand local head loss for 5/8 tube Discharge (l/hr) 50 100 150 200 250 300 Head loss (m) 0.1 0.9 2.1 3.9 6.0 8.5 24
  • 25. 501-U Turbo hammer low-volume sprinkler Excellent water distribution with spacing up to 6.0 m. 1/2" M adaptor Fine water droplets for delicate irrigation of all crops. Available on IrriStand 50 or 1/2” riser 5.8 mm galvanized rod 1.0 m Precipitation (mm/hr) spacing (m) Nozzle P Q D mm bar l/hr m 4x6 6x6 1.8* 1.5 138 12.0 5.8 3.8 PE tube 8 mm 1/2” PVC riser Green 2.0 160 13.0 6.7 4.4 2.5 178 13.5 7.4 4.9 3.0 196 14.0 8.2 5.4 Plug 3.5 212 14.0 8.8 5.9 2.0 2.0 195 14.0 8.1 5.4 Blue 2.5 217 15.0 9.0 6.0 3.0 236 15.5 9.8 6.5 3.5 253 15.5 10.5 7.0 2.0 219 14.0 9.1 6.0 F conn. 2.2 2.5 244 15.5 10.2 6.7 Yellow 3.0 267 16.0 11.1 7.4 3.5 288 16.0 12.0 8.0 * Standard nozzle Quick connector 4 mm drill or punch Colour code - Distribution uniformity hole CU = 85-88% CU = 89-92% CU > 93% 502-H Turbo hammer medium-volume sprinkler Excellent water distribution with spacing up to 8.0 m. 1/2" F adaptor Fine water droplets for delicate irrigation of all crops. Available on IrriStand 52 or 1/2” riser Precipitation (mm/hr) spacing (m) PVC tube 13 mm 5.8 mm galvanized rod 1.2 m Nozzle P Q D mm bar l/hr m 6x8 8x8 PE tube 12 mm 1/2” PVC riser 2.5 1.5 226 13.0 4.7 3.5 Red 2.0 263 15.0 5.5 4.1 2.5 292 15.5 6.1 4.6 3.0 318 16.5 6.6 5.0 3.5 345 17.0 7.2 5.4 Colour code - Distribution uniformity M conn. CU = 85-88% CU = 89-92% CU > 93% Plug Max. number of sprinklers on PE lateral (C=140) Spacing on lateral F conn. ø Lateral ( mm) (m) Sprinklers Nozzle Q* (mm) l/hr O.D I.D 6 7 8 501-U Green 1.8 160 25 21.2 14 13 13 Quick connector 32 27.2 21 20 19 8 mm drill or punch hole Blue 2.0 195 25 21.2 12 12 11 32 27.2 19 18 17 Yellow 2.2 219 32 27.2 17 16 15 502-H Red 2.5 263 32 27.2 14 14 40 36.8 24 23 The length calculated with 10% flow variation on flat ground * p=2.0 bar 25
  • 26. Super 10 road protector Super 10 bayonet nozzles Ball-driven extra-range 1/2”sprinkler Compact sturdy closed and protected ball engine. Flow regulator (optional). High water distribution with spacing up to 10 m. Available on IrriStand 52 or 1/2” riser Super 10 regulated 1/2" F adaptor Precipitation (mm/hr) spacing (m) Nozzle P Q D mm bar l/hr m 8x8 9x9 9x10 10x10 Blue 2.5 360 17.0 5.6 4.4 4.0 3.6 3.0 395 17.0 6.2 4.9 4.4 4.0 8 mm galvanized rod 1.2 m 3.5 425 16.5 6.7 5.2 4.7 4.3 Super 10 4.0 455 16.5 7.1 5.64 5.1 4.6 F.R. 3.0-5.0 335 17.0 5.2 .15. 3.7 3.3 standard PVC tube 13 mm Yellow 2.5 450 20.0 7.2 6 5.0 4.5 PE tube 12 mm 3.0 495 20.0 7.7 6.1 5.5 5.0 3.5 530 20.0 8.3 6.5 5.9 5.3 4.0 570 20.0 9.0 7.0 6.3 5.7 F.R. 3.0-5.0 450 20.0 7.0 5.6 5.0 4.5 Green 2.5 550 20.0 8.5 6.8 6.1 5.5 M conn. 3.0 600 20.0 9.4 7.4 6.7 6.0 3.5 650 20.0 10.1 8.0 7.2 6.5 1/2” PVC riser 4.0 695 20.0 10.9 8.6 7.7 7.0 F.R. 3.0-5.0 550 20.0 8.6 6.8 6.1 5.5 plug Red 2.5 670 21.0 10.5 8.3 7.4 6.7 3.0 735 21.0 11.5 9.1 8.2 7.4 New 3.5 790 21.0 12.3 9.8 8.8 7.9 4.0 850 21.0 13.3 10.5 9.4 8.5 F conn. F.R. 3.0-5.0 670 21.0 10.5 8.3 7.4 6.7 F.R. = Flow regulated * For local head losses see table at page 27 Colour code - Distribution uniformity Quick connector 8 mm drill or CU = 85-88% CU = 89-92% CU > 93% punch hole Max. number of sprinklers on PE lateral* (C=140) Spacing on ø lateral ( mm) lateral (m) Sprinkler Nozzle Q** (mm) l/hr O.D I.D 9 10 Super 10 Blue 370 40 36.8 20 19 50 42.6 25 24 Yellow 450 40 36.8 16 16 50 42.6 21 20 Green 550 40 36.8 15 14 50 42.6 18 18 Red 670 40 36.8 12 11 50 42.6 15 15 63 58.2 27 25 *Calculation made for 10% flow variation on flat ground ** p=2.5 bar When irrigating with flow regulated sprinklers at 4.5 bar pressure, further 9 sprinklers can be added to the line. 26
  • 27. 5022-U 5022-U bayonet nozzles Plastic impact sprinkler Unique nozzle shape and performance Adaptador + F.R. (grey) High water distribution with spacing up to 10 m Flow regulator (optional). Available on IrriStand 52 or 1/2” riser housing 1/2" F adaptor 5022-U Precipitation (mm/hr) Nozzle P Q D spacing (m) flow mm bar m3/hr m 9x9 9x10 10x10 regulated 2.4 2.5 0.36 19.0 4.4 4.0 3.6 Yellow 3.0 0.39 19.0 4.8 4.3 3.9 8 mm galvanized rod 1.2 m 3.5 0.43 19.0 5.3 4.8 4.3 4.0 0.46 19.0 5.7 5.1 4.6 F.R 3.0-5.0 0.365 19.0 4.5 4.0 3.6 PVC tube 13 mm 2.3x1.8 2.5 0.525 22.0 6.5 5.8 5.3 PE tube 12 mm New Silver 3.0 0.580 22.0 7.2 6.4 5.8 3.5 0.620 22.0 7.7 6.9 6.2 4.0 0.670 21.2 8.3 7.4 6.7 M conn. 2.5x1.8 2.5 0.56 21.0 6.9 6.2 5.6 Purple 3.0 0.62 21.0 7.6 6.9 6.2 3.5 0.67 22.0 8.3 7.4 6.7 4.0 0.72 22.0 8.9 8.0 7.2 plug F.R. 3.0-5.0 0.59 21.0 7.3 6.5 5.9 F.R. = Flow regulated Colour code - Distribution uniformity F conn. CU = 85-88% CU = 89-92% CU > 93% Quick connector 8 mm drill or punch hole Max. number of sprinklers on PE lateral* (C=140) Spacing on lateral ø Lateral (mm) (m) Sprinkler Nozzle Q** (mm) l/hr O.D I.D 9 10 5022-U Yellow 360 40 36.8 19 19 2.4 50 42.6 25 24 Silver 525 40 36.8 15 14 2.3x1.8 50 42.6 22 21 Purple 560 40 36.8 14 13 1/2” PVC riser 2.5x1.8 50 42.6 20 20 *Calculation made for 10% flow variation on flat ground ** p=2.5 bar When irrigating with flow regulated sprinklers at 4.5 bar pressure, further 9 sprinklers can be added to the line. IrriStand 52 local head loss Discharge (l/h) 390 500 610 740 880 Head loss (m) 1.8 2.5 4.0 5.0 7.0 27
  • 28. Climate Control of Temperature and Humidity in Greenhouses Climate control in a greenhouse is based on the principle of the exchange of energy between the air and the fog moisture supplied by the NaanDan Fogger Fogger. One calorie is the amount of heat necessary to raise the temperature of 1 cm3 of water by 1˚C. The conversion of water from liquid to vapor absorbs heat from the surrounding air, at a rate of 590 calories/1 gram of evaporated water (1 cm3). This process lowers the air temperature. Efficient installation and operation can reduce the temperature in the 4/7 tube & stabilizer greenhouse by between 4 to 6˚C, depending on the environmental conditions. Efficiency of the cooling system depends on two environmental factors: - External temperature - External humidity Essential conditions for efficient cooling with the NaanDan Fogger are: - An efficient ventilation system which continuously introduces external dry air into the greenhouse to replace the humid air. - Pulse operation of the fogging system, to minimize foliage wetting. High pressure LPD What is the importance of the droplet size created by the NaanDan Fogger? With a nozzle distributing 7 l/hr at a pressure level of 4 bars, the average fog droplet size is 90 microns. These droplets evaporate with minimal cross wetting of the plant leaves or greenhouse floor. Greenhouse structure and fogger system instalation guide line Roof window Gable ridge for ventilation Gutter Optional higher support system for the Fogger Side curtain with insect- protection screen Gutter height min. 3.5 m 2.5-3.0 m Min. 3.0 m 6.0 m 2 lateral 7.5 m 3 lateral Span width N.B. Natural ventilation with side curtain & roof window 28
  • 29. Spacing design Standard conditions: Natural air circulation: roof vents and side curtains are open, with no fans being operated Fogger Nozzle Flow rate Spacing Precipitation rate configuration (l/hr) Between laterals On the line (mm/hr) T 7.0 x 2 14 3.0 1.5 3.1 cross 7.0 x 4 28 3.0 3.0 3.1 Super Fogger T 6.5 x 2 13 3.0 1.5 2.9 The foggers should be installed in as high as possible, with minimal height being 3.0 m. The nozzles should be situated perpendicularly to the main line. Operating pressure: 4.0 bar at the fogger Super Fogger with integral LPD How much water is needed to cool a green house According to our long-term experience, a fog precipitation of 3 to 3.5 mm/hr is suitable in the majority of cases (3,0 mm/hr = 30 m3/hour/Ha). Water consumption (meter cube per hectare per10 hour/day) Nozzle Model Net precipitation, l/hr/m2 for various spacing & pulses l/hr configuration 3.0 x 1.5 m. 3.0 x 3.0 m. Fogger 1:5* 1:10 1:15 1:5 1:10 1:15 Blue 7.0 x 2 T 0.62 0,31 0.21 Blue 7.0 x 4 cross 0.62 0.31 0.21 Water consumption 62 31 21 62 31 21 m3/ha/day (10 hour) Super Fogger 6.5 x 2 T 0.58 0.29 0.19 *On: Off pulse ratio Water 58 29 19 Example: ratio 1:5 consumption The system will operate only fifth of the time so the actual m3/ha/day(10 hour) precipitation will be only 20%, or 10% for ratio 1:10 29
  • 30. Cooling The pulse duration should be as short as possible, between 1 to 3 sec. (Under certain conditions, longer durations can be considered). The interval between fogging pulses should be based on the factors of humidity, temperature levels, greenhouse ventilation and height of the foggers. Initial guide (pulse of 2.0 sec) Final tunning is recommended to be done according to local conditions Outside relative humidity (%) Interval (sec.) Replenish moisture (l/ha) 30 15 4100 40 25 2500 50 25 2500 60 30 2100 Cooling and humidifying cannot be conducted simultaneously. Humidification In the event that the humidity level needs to be increased then the ventilation system must be shut down. The duration of the fogging process should be as short as possible (1.0 second). The intervals between fogging pulses will vary according to the minimal relative humidity required. During the morning, when temperatures rise and humidity decreases, the humidity sensor will cause the fogging system to operate. Determining the interval between fogging pulses Humidity Interval Duration 30 - 40% 60 seconds 1 second 40 - 50% 90 seconds 1 second 50 - 60% 120 seconds 1 second Water quality In order to avoid clogging by carbonates or the accumulation of salt deposits on the leaves, it is recommended to avoid irrigating with hard or saline water. Rainwater, soft water or osmosis-treated water is the most suitable. 30
  • 31. Pesticide spray system Fogger System The Fogger climate-control and pest-control system has been developed and tested to be operated either independently or in tandem. This method is cost effective by its savings in labor and by minimizing the amount of pesticides required. General The Fogger system as a method for pest control is suitable for a variety of crops and conditions as a subsititute for conventional spraying systems. In densely planted crops, introduction of circulation fans into the greenhouses may be beneficial. • The pest-control system must be isolated from the water supply system. Separate tanks and pumps that are not connected directly to the water supply source are be used in the pest control system. • After spraying, pipes must be emptied of all chemical residues. • Spraying solution concentration must be prepared strictly according to the manufacturers' recommendations. A wide range of products can be used, including powders. • It is recommended to spray in the late afternoon or evening. The Fogger system has been found to particularly efficient in the preventative treatment of diseases and pests. The method There are two principal spraying methods, both of which are based on the T Fogger configuration or the new Super Fogger installed at the perpendicularly to the direction of the rows. Water discharge is 14.0 l/hr and spacing is 1.5 x 3.0 m. (1.5 m on the line, 3.0 between the lines) Installation height In the dual-purpose system - climate control and pest control - the Foggers should be installed as high as possible (minimum 3.0 m above ground). For targeted spraying systems, the Foggers should be installed 2.0 m above low crops (such as roses), and 1.0 m above the highest trellising cable in trellised crops (such as tomatoes and cucumbers). 31
  • 32. Method A: Spraying small and medium plots In small and medium plots (0.1-1.0 ha), an air compressor is used to introduce the pesticides into the pipes, and air pressure is used to empty the pipes after spraying. N.B • The pipes volume should be as small as possible, and should not be larger than the volume of the planned spraying dosage. Accordingly, the plot size will be 500 - 1,000 m2. • Fogger laterals are16 mm class 6,. The manifolds and mainlines are class 6 with the smallest possible diameter. • The spraying control head is as close as possible to the operation valves. • The valves are electric plastic either 3/4" or 1". • The air discharge capacity of the T Fogger is 220 l/hr. About 1,500 liters of air are required to empty the pipes in an area of 1,000 m2. Work stages - Prepare the spraying solution according to recommendations - Fill the air tank to the planned pressure (the valve to the greenhouse should be closed) - Open the valve of the spraying tank. The pesticide solution is forced into the Foggers. - End spraying when all the solution has been used or when pressure drops to 2 bar - closing pressure for LPD (about 2 - 3 minutes for 1,000 m2). - Continue applying air pressure for one more minute or until all pesticide residues have been flushed out of the pipes. If the air volume is insufficient, it may be necessary to refill the tank. It is recommended to allow the compressor to cool down for a few minutes between operations. Pressure tank or fertilizer tank 32
  • 33. Method B: Spraying large areas In large greenhouses, where a large number of operations may be required, a pump should be used Principles Water tank for cooling The spraying solution is injected into the pipes by a booster pump, block by block. The system is Non- return flushed with clean water after spraying. The control valve head for this system is less expensive and operation is simpler. Conversely, the pump requires to be Pump Filter calibrated and a larger amount of spraying material is used. Head control structure The booster pump that injects the pesticides into Tank for spraying solution the Foggers is connected to two tanks: - Spray tank with height level gauge - Clean water tank Two manual valves, for shutdown and connection, connect the tank to the booster pump. A small compressor is connected to the junction, with a non-return valve to flush the residual solution and to empty. the pipes The spray valves are controlled by 24 VAC switches for manual opening and closing. Work stages - Prepare the total quantity of pesticide required for spraying the whole area. When calculating the required volume, include the volume of the pipe leading to the Foggers, adding about 50%. Example: • Pesticide quantity for 2.0 ha: 2,000 liters • Volume of 50 mm main line: 600 liters • Total tank volume required: 2,600 liters plus an additional 5% (according to height/location of the outlet in the tank) Spray the pesticide by operating the pump. Divide the pesticide dosage for each block into two equal doses. Wait at least 15 minutes between each application to allow the solution to dry and to prevent runoff. It is possible to continue spraying the other blocks before applying the second half of the dosage. Sometime the spraying can be in one application. However it’s important to ensure that there’s no run off. Calculation of spraying duration per dosage It is recommended to calibrate the system to validate the calculation. P 60 T - Time in minutes T= P - Pesticide volume in liters 14N N - Number of Foggers in block - After spraying, flush the system with as little fresh water as possible. Close the spraying valve and open the valve of the fresh water tank. It is very important to adhere to the flushing order. Flush from the first valve that is closest to the control head, and complete the cycle with the valve situated furthest from the control head. - Drain the system until it is completely free of water to prepare for the next spraying session. It is recommended to use a small compressor. Caution: Air currents can easily carry the tiny droplets (50-100 microns) through any tear or hole in the greenhouse covering. These droplets may pollute the outside environment, causing possible harm to people, animals, and even to other plants. Therefore, to prevent pesticide clouds from escaping to the outside atmosphere, it is essential to ensure that the greenhouse is completely sealed while operating the Fogger system. It is recommended to fog in the late afternoon or evening. 33
  • 34. Technical and hydraulics information LPD (Leakage Prevention Device) Main Features High pressure • Modular: Fits NaanDan micro-sprinklers and fogger LPD female • Minimal pressure loss even with high flow rates • One-stage opening: LPD is either completely opened or completely closed • Easy to dismantle for cleaning and maintenance Two types of LPD are available: Low pressure • Black: Low pressure LPD for micro-sprinklers LPD female • Blue: High pressure LPD for Foggers Pressure loss Low pressure LPD High pressure LPD (Inlet pressure 20 m) (Inlet pressure 40 m) Examples of application: Flow rate Pressure Flow rate Pressure l/hr loss l/hr loss m m 100 0 60 0 120 0.5 80 0.5 140 0.5 100 1.0 160 1.0 120 1.0 180 1.0 200 1.5 220 1.5 Modular inverted swivel Low pressure LPD 3/8” Operating pressure Low pressure LPD high pressure LPD Opening ~20 m ~35 m Closure ~10 m ~20 m 2 Fogger on T with high pressure LPD 34
  • 35. Guideline for pipe selecting A guideline for selecting pipe size (mainline and manifolds) based on calculation of flow rate in a given section. We assume an individual pressure control to each section. Manifold PE (Max. flow rate) Main line ( Max. flow rate) PE PC Regular P.E class 6 PVC class 6 ø class 4 ø ID dripline dripline ø ø ø int. ø ø int. ø mm (mm) m3/hr m3/hr (mm) (mm) m3/hr (mm) m3/hr 3/4” 20/4 17.8 1.5 1.0 11/4” 32/6 28.2 4.5 11/4” 28.8 5.5 1” 25/4 21.2 4.0 3.2 11/2” 40/6 35.2 8.0 11/2” 36.2 10.0 11/4” 32/4 27.2 7.5 6.0 2” 50/6 44.0 15.0 2” 45.2 18.0 11/2” 40/4 36.8 13.0 10.0 21/2” 63/6 55.4 25.0 21/2” 59.2 28.0 2” 50/4 46.0 20.0 14.0 3” 75/6 66.0 35.0 3” 70.6 40.0 21/2” 63/4 58.2 25.0 19.0 31/2” 90/6 79.2 45.0 31/2” 84.6 50.0 3” 75/4 69.2 32.0 24.0 Greenhouse 120 x 83 m 16 mm lateral 40 m 24 m 24 m 24 m Manifold 24 m 24 m Pump Main line 16 mm lateral 40 m 120 m 35