Training

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Environment , Health & Safety (EHS)
Orientation program
Our target is zero incident

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Why Safety is needed ?
 To protect yourself & your family
who is dependent on you.
 That his parents, wife and
children shall have support to
run his family.
 All shall live long to enjoy life.

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What is “SAFETY” ???

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Understanding Safety Terms :
 Safety is freedom from the risk of injury to the body or the risk of
impairment of health or damage to the property.
 Hazard
A hazard is a source or situation which has potential to cause harm to
person or property or environment.
 Risk
Likely hood that a hazard will cause a specific harm or injury to
person or damage property or impact environment.

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• Freedom from Hazards
• Freedom from Incidents
• Freedom from Dangerous Occurrence
• Safe working atmosphere
Safety means - in other terms

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Accident : Injury, Damage or Both
It is an unintended ,unplanned , unexpected
event which may result in personal injury or
property damage.
Near Miss : No Injury
A near miss is a incident involving safety or
health but did not cause damage / loss or
human injury
Unsafe Condition or Unsafe act
Types of Incident :

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Unsafe Act: Performance of a task conducted in a manner that may
threaten to health and / or safety of workers or damage the property or
environment.
Causes for Accident

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Unsafe Condition: A condition in the work place that is likely to cause injury or
property damage.
Causes for Accident

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Consequence of Accidents
•Pain & Suffering
•Loss of body parts –
which cannot be
compensated
•Reduction of Skill /
professional capacity
•Lowered Self Confidence
•Loss of salary
To Family
To victim
· Low Morale
· psychological suffering
· Financial Loss
· Difficult to lead life

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·Worry or Panic
·Decrease of the Production
·Damage of the Equipment
/ Material
·Increase of Production Cost
·Loss of Company image
Legal consequences
To Company
Consequence of Accidents

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Hierarchy of Hazard Control
• Evaluation
• Elimination
• Substitution
• Engineering controls
• Administration Controls
• Personal Protective Equipment's

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Uncontrolled discharge
Mechanical force
Noise
Sensitive environments
Not following rules
Types of Hazards

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Identify the hazard and risk

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Evaluate the risk

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Eliminate the risk

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Find an alternative / Substitution

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Isolate the risk

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Personal protective Equipment

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If nothing works …get the .. out of there

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 Machine related hazards
 Exposure to Hot surface
 Exposure to hot metal and fumes
 Working on elevated and uneven surfaces
 Material Handling - with cranes, forklifts, manual handling etc.
 Chances of leakage of flammable gas, liquid
 Chances of fire and explosion
 Electrical
 Noise Hazard
 Ergonomics Hazard
 Working at height
 Non routine activities
Hazards associated at our work :

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Permit to Work
Hot work permit
Permit
Location: Job No.
Date: Job No.
Electrical Permit
Location and description of confined space:
Reason for entry:
Permit issued to:
Supervisor’s Name:
Attendant’s name:
Permit issuer’s name:
% oxygen: % lower explosive limit: ppm CO: H2S:
Requirements
Emergency Rescuer yes no
Continuous Gas Monitor yes no
Barrier for ground openings yes no
Warning Signs yes no
Height Work Permit
Permit #
Type: (hot work, confined space, line break, etc..... location:
Valid __/___/___ ____ __/___/___ ____ Issued to:
From: M D Y time to M D Y time
Work Description:
________________________________
____________________________________________ Supervisor’s
Signature name
____________________________________________
____________________________________________ Work Order
No.
Atm Combustible vapors or gases (<10%) Oxygen Concentration (>19.5% & <21%)
Toxic Material Concentration
Tests
Precautions Always Required:
Cold Work Permit
Permit #
Type: (hot work, confined space, line break, etc....
location:
Valid __/___/___ ____ __/___/___ ____
Issued to:
From: M D Y time to M D Y time
Work Description:
________________________________
____________________________________________
Supervisor’s Signature name
____________________________________________
____________________________________________
Work Order No.

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Job Safety Analysis
• A job safety analysis (JSA), also called a job hazard analysis
(JHA), is a technique to identify the hazards & help to identify
the control measures to reduce the risk of injury to workers &
property damage.
Sr. No Activity Hazards Control measures

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Lock Out and Tag Out
The Lock Out/Tag Out
procedure prevents the
unexpected start up or release
of stored energy that could
cause injury. LOTO is very
important to isolate any
energized equipment's before
start a work.

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To be checked in Confined Space
• Space of work
• Inlet sources
• Isolations
• Permit to work
• TBT and brief about confined space and precautions
• Toxic gases and O2 level / O2 supply
• Purging of toxic gases
• Potable multi gas detector
• Illumination and 24 V lamp
• Numbers of door/entry and Exit
• Vents
• Drains
• Hold watcher
Always be ready with plan B to recue person in case of emergency and Follow OCP

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Work at Height
To be checked –
• Considered on an
above 3 meters
• Permit to work
• Approach or access
• Platform
• Railing
• Life line
• Harness
• Vertigo test
• Electrical isolation
• Emergency
readiness

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Fall Protection - Heights on and above 3 meter
 Non routine works
 Pipe racks
 Unfinished structures and
roofs
 Erecting scaffolds
 Use of boom lift
Approved fall protection must
be used.

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Electrical Safety
To be checked –
• Electrical isolation from main incomer
source
• Remove breaker/fuse etc.
• Do LOTO and issue key to last
workmen or kept in box in authority
• Ground residual current
• Check de-energized with proper eq.
• Check equipment by third party on
regular intervals
• Use Arc Flash suit if required
• Don’t work online
Don’t allow unauthorized and be ready
with emergency plan

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Material Safety Data Sheet
– Chemicals are the most
common and significant
health hazards
– Chemicals can be
hazardous for numerous
reasons and can combine
with other chemicals to
make new hazards
– All hazards must be taken
into account when using,
Dosing, loading,
unloading, transporting
and storing chemicals.
– OCP to be followed

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Synthetic Slings
Inspections – Cuts and Contusions
May be indicated by local rupturing or loosening of the
yarns.

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Basics of Fire :

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Type of Fire Extinguisher available
Page 34

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Use of Fire Extinguisher
Page 35

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Fire Hydrant System
Page 36

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Class A
Examples
 Paper
 Wood
 Plastic
Examples :
Oil, petrol, thinner
& paint etc.
Class B Class C
Examples: Gases like
LPG, hydrogen,
acetylene etc. and
electrical related fire
Type of Fire:

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How to use Extinguisher :

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Emergency Plan

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 Know location of fire extinguishers, fire alarm buttons, means of
escape, emergency exits and assembly points.
 Do not block fire equipment and maintain in working condition by
periodic inspection and maintenance.
 Report missing and damaged extinguishers immediately.
 Know how to use fire extinguishers and activate fire alarms.
 Participate in periodic mock drills.
What you should be aware of :

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In Case of any Emergency :
Potential emergencies:
1. Fire
2. Chemical spillage
3. Collapse of sudden structure
4. Medical
5. Natural Calamities

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In Case of any Emergency :
 The moment you hear emergency siren or somebody shouting as any
emergency
 Don’t Panic; remain calm.
 Notify your immediate supervisor and follow emergency procedures.
 Turn off the electrical equipment in the immediate area, if possible.
 We must leave the workplace quickly and swiftly.
 Don’t go back for your things if you are asked to leave.
 Gather at nearest assembly points and be accounted for
 Head count shall be taken by the designated assembly point controller.
 Wait till further instructions from Incident Controller.

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Instructions For Mock Drill
Mock drill is a practice as how to save life in real time situation of any kind of
danger calamity that occurs with no advance or very little time to evacuate from
place, like fire or any disaster
• After Emergency happens, siren will blow as per wailing siren graph shown
• Do not allow outsiders to enter inside the premises (Security)
• Do not panic, rush and run
• Use gangways and emergency exits to gather at assembly point
• Brief about Incident
• Count total headcount (including visitors)
• Addressing people about observations
• Blow normal siren and then resume work

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POLLUTION :
1. AIR POLLUTION : Noise , Gases, from Paint, Furnace stack.
2. WATER POLLUTION : Chemicals in Water, Religious place.
3. LAND POLLUTION : Hydraulic oil leakage, Oil Leakage from vehicles.
4. FLORA & FAUNA : Animals, Vegetation, Rivers, Ponds.
What is Pollution ?

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